Automatic production equipment and method for polyurethane foam board

By designing automatic production equipment, the spacing between aluminum plates is adjusted using bend pipes and lifting components, and combining conveying rollers and conveying mechanisms to achieve uniform conveying and casting of aluminum plates, the problems of plate thickness and material waste are solved, and the production efficiency and density of polyurethane foam plates are improved. Uniformity.

CN119238823AActive Publication Date: 2025-01-03JINGZHOU JUNDA TECH CO LTD
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Patent Information

Application Number
CN202411431259.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-01-03
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

In the production process of polyurethane foam boards, it is necessary to adjust the thickness of the board and the distance of the surface material according to the needs, resulting in waste of materials, and it is difficult for traditional methods to achieve uniform casting and density control.

Method used

An automatic production equipment for polyurethane foam boards is designed, using bend pipes and lifting components to adjust the spacing of aluminum plates, combining conveying rollers and conveying mechanisms to achieve uniform conveying and casting of aluminum plates, and reciprocating casting is used to ensure uniform distribution of foamed materials. and density control.

Benefits of technology

It effectively reduces the waste of aluminum plates, realizes the automated production of polyurethane foam plates, ensures the adjustment of plate thickness and the uniformity of casting density, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses automatic production equipment and method for a polyurethane foam board, and relates to the technical field of production of polyurethane foam boards. The device comprises a foaming machine, the foaming machine is arranged in a groove plate and fixedly connected with the surface of a connecting block, a telescopic pipe is arranged on the side, away from a bottom plate, of the foaming machine, the surface of the telescopic pipe is fixedly connected with the inner wall of the groove plate, and the surface, located outside the groove plate, of the telescopic pipe is fixedly connected with the inner side face of a supporting frame. The side, away from the telescopic pipe, of the foaming machine is fixedly connected with the side, away from the bottom plate, of the bent pipe, the end, away from the foaming machine, of the bent pipe is fixedly connected with the side, away from the bottom plate, of the material head, and the end, away from the bent pipe, of the material head is fixedly connected with the surface of the pouring plate. And along with conveying of the conveying mechanism, the foam plates are continuously formed, and automatic production of the polyurethane foam plates is completed.
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Description

Technical Field

[0001] The invention relates to the technical field of polyurethane foam board production, and in particular to automatic production equipment and method for polyurethane foam boards. Background Art

[0002] Polyurethane foam board is a new synthetic material with thermal insulation and waterproof functions. Due to its low thermal conductivity, it is mainly used in building exterior wall insulation, cold storage insulation, pipeline insulation, building panels, refrigerated trucks and cold storage insulation materials, etc. When producing polyurethane foam board, firstly, black material and white material need to be injected into the foaming machine for mixing to obtain foaming raw materials, which are then sent to the surface material moving at a uniform speed for foaming. At the same time, the upper surface material is combined with the foam plastic to finally obtain a polyurethane foam composite board with surface materials on both the upper and lower sides. Most of the materials used as surface materials are aluminum foil and metal materials. During the foaming and transmission process, the polyurethane foam is matured in the double-layer pressurized panel. After that, the board only needs to be cut into the required length to produce the polyurethane foam composite board of the required specifications. During production, foam boards of different thicknesses need to be manufactured according to demand, so the distance between the two surface materials needs to be adjusted. At the same time, after the foam board is produced, it needs to be trimmed, and the excess surface material of the initially matched part needs to be trimmed, which causes great waste. Therefore, we propose an automatic production device and method for polyurethane foam boards. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an automatic production device and method for polyurethane foam boards, comprising: A bottom plate, and a groove plate arranged on the top of the bottom plate, wherein holes are opened on both sides of the groove plate; A conveying mechanism, which is disposed inside the groove plate, and a column disposed at the bottom of the conveying mechanism; A feeding assembly having a mixed structure and a support frame disposed on the top of the groove plate; A lifting assembly having an unwinding structure for placing an aluminum plate on top of the foam plate, and a connecting block disposed on a side of the lifting assembly close to the loading assembly; The top of the bottom plate is fixedly connected to the bottom of the groove plate, the column is fixedly connected to the top of the bottom plate, the side of the column away from the bottom plate is fixedly connected to the bottom of the conveying mechanism, the support frame is fixedly connected to the side of the groove plate away from the bottom plate, the inner side of the groove plate is fixedly connected to the surface of the loading assembly, the connecting block is arranged at the interval between the lifting assembly and the loading assembly, and the two sides of the surface of the connecting block are respectively fixedly connected to the side of the lifting assembly and the loading assembly close to each other; Wherein, the feeding assembly comprises: A foaming machine having a mixing structure for mixing white material and black material, and a telescopic tube arranged on the top of the foaming machine; A bent pipe, the bent pipe is bent toward a side close to the lifting assembly and is used for pouring foam on the top of the aluminum plate; A material head, the end of which is away from the elbow and is arranged parallel to the bottom plate, and a casting plate arranged at the end of the material head away from the elbow; The foaming machine is arranged inside the groove plate, and a side of the foaming machine close to the lifting component is fixedly connected to the surface of the connecting block, a side of the foaming machine away from the bottom plate is provided with a telescopic tube, one end of the telescopic tube away from the foaming machine extends to the top of the groove plate, the surface of the telescopic tube is fixedly connected to the inner wall of the groove plate, the surface of the telescopic tube located outside the groove plate is fixedly connected to the inner side surface of the support frame, the side of the foaming machine away from the telescopic tube is fixedly connected to the side of the bent pipe away from the bottom plate, one end of the bent pipe away from the foaming machine is fixedly connected to the side of the material head away from the bottom plate, and one end of the material head away from the bent pipe is fixedly connected to the surface of the casting plate, black material and white material are injected into the telescopic tube, and then enter the foaming machine to complete the mixing of black and white materials to form foaming material, and the aluminum plate is placed on the top of the conveying mechanism, and the conveying mechanism drives the aluminum plate The other aluminum plate is wound on the lifting component, and then the raw materials inside the foaming machine enter the inside of the bent pipe, and then enter the inside of the material head, and finally flow out from the casting plate, and the foaming material is poured on the top of the lower aluminum plate. Then the two aluminum plates are combined, and the foaming material expands and solidifies, completing the production of the foam board. With the transportation of the conveying mechanism, the foam board is continuously formed to complete the automatic production of the polyurethane foam board. Since the bent pipe is bent to the side close to the lifting component, that is, it is bent close to the position of the two aluminum plates, the foaming material is poured into the interval between the two aluminum plates as much as possible. After the production is completed, the cutting of the aluminum plate is minimized to avoid waste of the aluminum plate. The material head is parallel to the conveying mechanism, and the casting plate is also parallel to the conveying mechanism, that is, parallel to the bottom aluminum plate. During pouring, the distribution of the foaming raw materials is more even, thereby forming a foaming board with more uniform density.

[0004] Furthermore, a plurality of nozzles are fixedly connected to the side of the casting plate away from the material head, a connecting plate is fixedly connected to the surface of the material head, a telescopic rod is fixedly connected to the side of the connecting plate away from the material head, and one end of the telescopic rod away from the connecting plate is fixedly connected to the inner side surface of the groove plate. When the telescopic rod is started, the connecting plate with the telescopic rod moves, thereby driving the material head to move, deforming the bent pipe, and driving the casting plate to reciprocate, cooperating with the conveying mechanism to reciprocately cast the top of the aluminum plate. During the reciprocating casting, the casting plate moves, and a layer of foaming material is cast on the top of the aluminum plate. , the pouring plate is reset, and the aluminum plate moves forward at the same time, and another layer of foaming material is poured. The foaming material is thickened layer by layer to avoid gaps and voids caused by excessive pouring at one time, so that the pouring of the foaming material can be more complete. With the movement of the conveying mechanism and the telescopic rod, the foam board can be poured more evenly. The setting of several nozzles can pour a larger area at one time and improve the pouring efficiency. The latter nozzle fills the gap poured by the previous nozzle, which can further fill the gaps and voids of the previous pouring to obtain a more complete foam board.

[0005] Furthermore, the conveying mechanism includes a plate body, which is symmetrically arranged on the top of the base plate, and one side of the two plate bodies close to the base plate is fixedly connected to the top of the column, and a conveying roller is arranged at the interval between the two plate bodies, and both ends of the conveying roller are rotatably connected to the side of the two plate bodies close to each other, and there are a plurality of conveying rollers, and a transmission assembly is arranged at the end of the conveying roller, the transmission assembly drives a plurality of conveying rollers to rotate, and the aluminum plate is placed on the top of the conveying roller, and then the conveying roller drives the aluminum plate, and after pouring and combining with another aluminum plate, the foam board is conveyed.

[0006] Furthermore, a groove is provided on the surface of the conveying roller, and the groove of the conveying roller is arranged in a threaded shape, and the threaded grooves of adjacent conveying rollers are arranged in opposite directions. The grooves on the surface of the conveying roller can increase the friction between the conveying roller and the aluminum plate, thereby preventing the aluminum plate from slipping and ensuring smooth transportation. The threaded grooves can increase the range of the grooves within a limited length, thereby obtaining a better conveying effect. The threaded grooves of adjacent conveying rollers are in opposite directions, which can provide opposite forces to the aluminum plate and offset each other, thereby enhancing the conveying effect while preventing the threaded grooves from causing the aluminum plate to tilt.

[0007] Furthermore, the transmission assembly includes a rotating shaft, and there are several rotating shafts, and the surface of the rotating shaft is rotatably connected to the inner side surface of the conveying roller, the two ends of several rotating shafts respectively pass through the two plate bodies, and the surface of the rotating shaft is rotatably connected to the inner side surface of the plate body, and conveyor belts are symmetrically arranged on both sides of the two plate bodies, and the inner side surface of the conveyor belt is transmission-connected to several rotating shafts. Driving one rotating shaft to rotate drives the conveyor belt to transmit, thereby driving all the remaining rotating shafts to rotate, thereby driving the conveying rollers to rotate synchronously, ensuring smooth transportation of the foam board.

[0008] Furthermore, a mounting plate is fixedly connected to one side of the plate body away from the conveying roller, a motor is fixedly connected to the surface of the mounting plate, and an output end of the motor is fixedly connected to the end of a rotating shaft. When the motor is started, the output end of the motor drives a rotating shaft to rotate.

[0009] Furthermore, the lifting assembly includes a telescopic column, the telescopic column is fixedly connected to a side of the groove plate close to the bottom plate, the telescopic column is fixedly connected to a sleeve plate on a side away from the groove plate, the sleeve plate is fixedly connected to a mounting seat on a side away from the telescopic column, the surface of the mounting seat is fixedly connected to a side of the connecting block away from the foaming machine, the mounting seat is rotatably connected to a reel on a side away from the sleeve plate, an aluminum plate is wound around the surface of the reel, and the telescopic column is started, the telescopic column drives the sleeve plate, the mounting seat and the reel to rise and fall, thereby adjusting the distance between the two aluminum plates, thereby achieving the purpose of adjusting the thickness of the foam plate.

[0010] Furthermore, a threaded column is fixedly connected to one side of the two plates away from the base plate, a sleeve is threadedly connected to the surface of the threaded column, a limiting column is fixedly connected to the side of the threaded column away from the plate body, the limiting column is arranged inside the sleeve, a supporting column is slidably connected to the surface of the limiting column, the surface of the supporting column is slidably connected to the inner wall of the sleeve, and the sleeve is rotated and the sleeve rotates on the surface of the threaded column, thereby adjusting the height and limiting the height of the mounting seat, avoiding the telescopic distance of the telescopic column from being difficult to control, ensuring the adjustment of the thickness of the foam board, and avoiding damage to the foam board caused by excessive telescopic distance.

[0011] Furthermore, springs are provided inside and outside the sleeve, the spring located inside the sleeve is sleeved on the outside of the limit column, and the spring is fixedly connected to the side of the support column close to the threaded column, the spring located outside the sleeve is sleeved on the outside of the support column, and the spring is fixedly connected to the side of the sleeve away from the threaded column, the mounting seat contacts the support column, and the support column slides inside the sleeve, thereby driving the two springs to deform, buffering the movement of the support column, avoiding excessive impact on the mounting seat, avoiding deformation of the aluminum plate wound on the reel, and avoiding affecting the quality of the foam board, the limit column slides relative to the support column, and the setting of the limit column can limit the support column, avoid tilting of the support column, and ensure the supporting effect.

[0012] A method for using an automatic polyurethane foam board production device comprises the following steps: Step 1: Install the aluminum plate. Place one aluminum plate on the top of the conveyor roller and roll the other aluminum plate around the reel. Then rotate the sleeve. The sleeve rotates on the surface of the threaded column to adjust the height, limit the height of the mounting seat, control the thickness of the foam plate, start the telescopic column, and drive the sleeve, mounting seat, and reel to rise and fall, thereby adjusting the distance between the two aluminum plates and adjusting the thickness of the foam plate. Step 2: Aluminum plate buffering, the mounting seat contacts the support column, and the support column slides inside the sleeve, thereby causing the two springs to deform and buffer the movement of the support column; Step 3: Injecting raw materials: injecting black material and white material into the telescopic tube, and then entering the foaming machine to complete the mixing of black and white materials to form foaming materials. At the same time, the mounting seat moves, driving the connecting block to move, driving the foaming machine to move, and the telescopic tube expands and contracts to complete the production of foaming materials. Step 4: Foam board forming, start the motor, the output end of the motor drives a shaft to rotate, drives the conveyor belt to drive, and then drives all the remaining shafts to rotate, thereby driving the conveyor rollers to rotate synchronously, and the conveyor rollers drive the aluminum plate. At the same time, the raw materials inside the foaming machine enter the inside of the elbow, then enter the inside of the material head, and finally flow out from the casting plate, pouring the foaming material on the top of the lower aluminum plate, the two aluminum plates are combined, the foaming material expands and solidifies, and the production of the foam board is completed; Step 5: Reciprocating pouring: Start the telescopic rod, and the connecting plate of the telescopic rod will move, thereby driving the material head to move and the elbow to deform. At the same time, it will drive the pouring plate to reciprocate, and cooperate with the conveying mechanism to reciprocate pouring on the top of the aluminum plate, so that the foam board can be poured more evenly.

[0013] The present invention has the beneficial effects: The present invention completes the production of foam boards by setting a feeding component, and the foaming material expands and solidifies, and the foam boards are continuously formed with the transportation of the conveying mechanism, so as to complete the automatic production of the polyurethane foam boards. Since the bent pipe is bent toward the side close to the lifting component, that is, bent close to the position of the two aluminum plates, the foaming material is poured into the interval between the two aluminum plates as much as possible. After the production is completed, the cutting of the aluminum plates is minimized to avoid the waste of the aluminum plates. The material head is parallel to the conveying mechanism, and the casting plate is also parallel to the conveying mechanism, that is, parallel to the bottom aluminum plate. During pouring, the distribution of the foaming raw materials is more uniform, so as to form a foaming board with more uniform density.

[0014] The present invention arranges a conveying roller, and the grooves on the surface of the conveying roller can increase the friction between the conveying roller and the aluminum plate, thereby preventing the aluminum plate from slipping and ensuring smooth transportation. The threaded grooves can increase the range of the grooves within a limited length, thereby obtaining a better conveying effect. The threaded grooves of adjacent conveying rollers are in opposite directions, which can provide opposite forces for the aluminum plate and offset each other. This can enhance the conveying effect while preventing the threaded grooves from causing the aluminum plate to tilt.

[0015] The present invention sets a lifting component, and the telescopic column drives the sleeve plate, the mounting seat and the drum to rise and fall, so as to adjust the distance between the two aluminum plates, so as to achieve the purpose of adjusting the thickness of the foam board. The sleeve is rotated, and the sleeve rotates on the surface of the threaded column to adjust the height, and the height of the mounting seat is limited to avoid that the telescopic distance of the telescopic column is difficult to control, thereby ensuring the adjustment of the thickness of the foam board and avoiding damage to the foam board caused by excessive telescopic distance.

[0016] The present invention arranges a support column, and the mounting seat contacts the support column. The support column slides inside the sleeve, thereby driving the two springs to deform, thereby buffering the movement of the support column, preventing the mounting seat from being subjected to excessive impact, preventing the aluminum plate wound on the reel from being deformed, and avoiding affecting the quality of the foam board. The limit column slides relative to the support column, and the arrangement of the limit column can limit the support column, avoid the support column from tilting, and ensure the supporting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a flow chart of the method for using the automatic production equipment for polyurethane foam boards of the present invention; Figure 2 This is a schematic diagram of the automatic production equipment for polyurethane foam boards of the present invention; Figure 3 It is a schematic diagram of the structure of the feeding mechanism of the present invention; Figure 4 It is a schematic diagram of the material head structure of the present invention; Figure 5 It is a schematic diagram of the transmission mechanism structure of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the plate body of the present invention; Figure 7 It is a schematic diagram of the structure of the lifting assembly of the present invention; Figure 8 It is a schematic diagram of the sleeve structure of the present invention; Fig. 9 It is a schematic diagram of the cross-sectional structure of the support column of the present invention.

[0018] In the figure: 1. bottom plate; 2. groove plate; 3. transmission mechanism; 31. plate body; 32. conveying roller; 33. transmission assembly; 331. rotating shaft; 332. conveyor belt; 333. motor; 334. mounting plate; 4. column; 5. loading assembly; 51. foaming machine; 52. telescopic tube; 53. elbow; 54. material head; 55. casting plate; 56. telescopic rod; 57. connecting plate; 6. support frame; 7. lifting assembly; 71. telescopic column; 72. sleeve plate; 73. mounting seat; 74. reel; 76. support column; 77. sleeve; 78. threaded column; 79. spring; 710. limit column; 8. connecting block. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses. Example 1

[0020] See also Figure 1-Figure 6 The present invention is an automatic production device and method for polyurethane foam boards, comprising: A bottom plate 1, and a groove plate 2 arranged on the top of the bottom plate 1, and holes are opened on both sides of the groove plate 2; A conveying mechanism 3, which is arranged inside the groove plate 2, and a column 4 arranged at the bottom of the conveying mechanism 3; A feeding assembly 5, the feeding assembly 5 having a mixed structure, and a support frame 6 disposed on the top of the groove plate 2; A lifting assembly 7, the lifting assembly 7 having an unwinding structure for placing an aluminum plate on top of the foam plate, and a connecting block 8 arranged on a side of the lifting assembly 7 close to the feeding assembly 5; The top of the bottom plate 1 is fixedly connected to the bottom of the groove plate 2, the column 4 is fixedly connected to the top of the bottom plate 1, the side of the column 4 away from the bottom plate 1 is fixedly connected to the bottom of the conveying mechanism 3, the support frame 6 is fixedly connected to the side of the groove plate 2 away from the bottom plate 1, the inner side of the groove plate 2 is fixedly connected to the surface of the loading assembly 5, the connecting block 8 is arranged at the interval between the lifting assembly 7 and the loading assembly 5, and the two sides of the surface of the connecting block 8 are respectively fixedly connected to the lifting assembly 7 and the side of the loading assembly 5 close to each other; Among them, the feeding component 5 includes: A foaming machine 51, the foaming machine 51 having a mixing structure for mixing white material and black material, and a telescopic tube 52 disposed on the top of the foaming machine 51; A bent pipe 53, which is bent toward a side close to the lifting assembly 7 and is used to pour foam on the top of the aluminum plate; A material head 54, the end of which is away from the elbow 53 and is arranged parallel to the bottom plate 1, and a casting plate 55 arranged at the end of the material head 54 away from the elbow 53; The foaming machine 51 is arranged inside the groove plate 2, and the side of the foaming machine 51 close to the lifting component 7 is fixedly connected to the surface of the connecting block 8, and a telescopic tube 52 is arranged on the side of the foaming machine 51 away from the bottom plate 1, and one end of the telescopic tube 52 away from the foaming machine 51 extends to the top of the groove plate 2, and the surface of the telescopic tube 52 is fixedly connected to the inner wall of the groove plate 2, and the surface of the telescopic tube 52 located outside the groove plate 2 is fixedly connected to the inner side surface of the support frame 6, and the side of the foaming machine 51 away from the telescopic tube 52 is fixedly connected to the side of the curved tube 53 away from the bottom plate 1, and the end of the curved tube 53 away from the foaming machine 51 is fixedly connected to the side of the material head 54 away from the bottom plate 1, and the end of the material head 54 away from the curved tube 53 is fixedly connected to the surface of the casting plate 55, and the black material and the white material are injected into the telescopic tube 52 and then enter the foaming machine 51 to complete the mixing of the black and white materials to form a foamed material, and the aluminum plate is placed on the top of the conveying mechanism 3 for conveying. Mechanism 3 drives the aluminum plate to be conveyed, and another aluminum plate is wound on the lifting component 7. Then the raw material inside the foaming machine 51 enters the inside of the curved pipe 53, then enters the inside of the material head 54, and finally flows out from the casting plate 55, pouring the foaming material on the top of the lower aluminum plate. Then the two aluminum plates are combined, the foaming material expands and solidifies, and the production of the foam plate is completed. With the transportation of the conveying mechanism 3, the foam plate is continuously formed to complete the automatic production of the polyurethane foam plate. Since the curved pipe 53 is bent toward the side close to the lifting component 7, that is, it is bent close to the position of the two aluminum plates, the foaming material is poured into the gap between the two aluminum plates as much as possible. After the production is completed, the cutting of the aluminum plate is minimized to avoid waste of the aluminum plate. The material head 54 is parallel to the conveying mechanism 3, and the casting plate 55 is also parallel to the conveying mechanism 3, that is, parallel to the bottom aluminum plate. During pouring, the distribution of the foaming raw material is more uniform, thereby forming a foaming board with more uniform density.

[0021] A plurality of nozzles are fixedly connected to the side of the casting plate 55 away from the material head 54, a connecting plate 57 is fixedly connected to the surface of the material head 54, a telescopic rod 56 is fixedly connected to the side of the connecting plate 57 away from the material head 54, and one end of the telescopic rod 56 away from the connecting plate 57 is fixedly connected to the inner side surface of the groove plate 2. When the telescopic rod 56 is started, the connecting plate 57 brought by the telescopic rod 56 moves, thereby driving the material head 54 to move, the elbow 53 to deform, and at the same time driving the casting plate 55 to reciprocate, cooperate with the conveying mechanism 3, and reciprocate casting is performed on the top of the aluminum plate. During the reciprocating casting, the casting plate 55 moves, and the top of the aluminum plate is deformed. After pouring a layer of foaming material, the pouring plate 55 is reset, and the aluminum plate moves forward at the same time, and another layer of foaming material is poured. The foaming material is thickened layer by layer to avoid gaps and voids caused by pouring too thickly at one time, so that the pouring of the foaming material can be more complete. With the movement of the conveying mechanism 3 and the telescopic rod 56, the foam board can be poured more evenly. The setting of several nozzles can pour a larger area at one time, thereby improving the pouring efficiency. The latter nozzle fills the gap poured by the previous nozzle, and can further fill the gaps and voids poured in the previous time to obtain a more complete foam board.

[0022] The conveying mechanism 3 includes a plate body 31, which is symmetrically arranged on the top of the base plate 1. The two sides of the plate bodies 31 close to the base plate 1 are fixedly connected to the top of the column 4. A conveying roller 32 is arranged at the interval between the two plate bodies 31. The two ends of the conveying roller 32 are rotatably connected to the sides of the two plate bodies 31 close to each other. There are several conveying rollers 32, and a transmission assembly 33 is arranged at the end of the conveying roller 32. The transmission assembly 33 drives the several conveying rollers 32 to rotate, and the aluminum plate is placed on the top of the conveying roller 32. Then the conveying roller 32 drives the aluminum plate. After pouring and combining with another aluminum plate, the foam board is conveyed.

[0023] The surface of the conveying roller 32 is provided with grooves, and the grooves of the conveying roller 32 are arranged in a threaded shape. The threaded grooves of adjacent conveying rollers 32 are arranged in opposite directions. The grooves on the surface of the conveying roller 32 can increase the friction between the conveying roller 32 and the aluminum plate, thereby preventing the aluminum plate from slipping and ensuring smooth transportation. The threaded grooves can increase the range of the grooves within a limited length, thereby obtaining a better conveying effect. The threaded grooves of adjacent conveying rollers 32 are in opposite directions, which can provide opposite forces to the aluminum plate and offset each other, thereby enhancing the conveying effect while preventing the threaded grooves from causing the aluminum plate to tilt.

[0024] The transmission assembly 33 includes a rotating shaft 331, and there are several rotating shafts 331. The surfaces of the rotating shafts 331 are rotatably connected to the inner side surfaces of the conveying rollers 32. The two ends of the several rotating shafts 331 respectively penetrate the two plate bodies 31, and the surfaces of the rotating shafts 331 are rotatably connected to the inner side surfaces of the plate bodies 31. Conveyor belts 332 are symmetrically arranged on both sides of the two plate bodies 31. The inner side surfaces of the conveyor belts 332 are transmission-connected to the several rotating shafts 331. Driving one rotating shaft 331 to rotate drives the conveyor belt 332 to transmit, thereby driving all the remaining rotating shafts 331 to rotate, thereby driving the conveying rollers 32 to rotate synchronously, thereby ensuring the smooth transportation of the foam board.

[0025] A mounting plate 334 is fixedly connected to one side of the plate body 31 away from the conveying roller 32, a motor 333 is fixedly connected to the surface of the mounting plate 334, and an output end of the motor 333 is fixedly connected to the end of the rotating shaft 331. When the motor 333 is started, the output end of the motor 333 drives a rotating shaft 331 to rotate. Example 2

[0026] See also Figure 1-Figure 9 The lifting assembly 7 includes a telescopic column 71, which is fixedly connected to the side of the groove plate 2 close to the bottom plate 1, and a sleeve plate 72 is fixedly connected to the side of the telescopic column 71 away from the groove plate 2, and a mounting seat 73 is fixedly connected to the side of the sleeve plate 72 away from the telescopic column 71. The surface of the mounting seat 73 is fixedly connected to the side of the connecting block 8 away from the foaming machine 51, and a reel 74 is rotatably connected to the side of the mounting seat 73 away from the sleeve plate 72. An aluminum plate is wound on the surface of the reel 74. The telescopic column 71 is started, and the telescopic column 71 drives the sleeve plate 72, the mounting seat 73 and the reel 74 to rise and fall, thereby adjusting the distance between the two aluminum plates to achieve the purpose of adjusting the thickness of the foam plate.

[0027] The two plate bodies 31 are fixedly connected to the side away from the base plate 1 with a threaded column 78, and the surface of the threaded column 78 is threadedly connected with a sleeve 77, and the side of the threaded column 78 away from the plate body 31 is fixedly connected to a limiting column 710, and the limiting column 710 is arranged inside the sleeve 77, and the surface of the limiting column 710 is slidably connected to a support column 76, and the surface of the support column 76 is slidably connected to the inner wall of the sleeve 77, and the sleeve 77 is rotated and rotated on the surface of the threaded column 78, so as to adjust the height and limit the height of the mounting seat 73, so as to avoid the telescopic distance of the telescopic column 71 being difficult to control, ensure the adjustment of the thickness of the foam board, and avoid damage to the foam board caused by excessive telescopic distance.

[0028] Springs 79 are provided inside and outside the sleeve 77. The spring 79 located inside the sleeve 77 is sleeved on the outside of the limit column 710, and the spring 79 is fixedly connected to the side of the support column 76 close to the threaded column 78. The spring 79 located outside the sleeve 77 is sleeved on the outside of the support column 76, and the spring 79 is fixedly connected to the side of the sleeve 77 away from the threaded column 78. The mounting seat 73 contacts the support column 76, and the support column 76 slides inside the sleeve 77, thereby driving the two springs 79 to deform, thereby buffering the movement of the support column 76, avoiding excessive impact on the mounting seat 73, avoiding deformation of the aluminum plate wound on the reel 74, and avoiding affecting the quality of the foam board. The limit column 710 slides relative to the support column 76. The setting of the limit column 710 can limit the support column 76 to avoid tilting of the support column 76 and ensure the supporting effect.

[0029] A method for using an automatic polyurethane foam board production device comprises the following steps: Step 1: Install the aluminum plate. Place one aluminum plate on the top of the conveying roller 32 and roll the other aluminum plate on the reel 74. Then rotate the sleeve 77. The sleeve 77 rotates on the surface of the threaded column 78 to adjust the height, limit the height of the mounting seat 73, control the thickness of the foam plate, start the telescopic column 71, and the telescopic column 71 drives the sleeve plate 72, the mounting seat 73, and the reel 74 to rise and fall, thereby adjusting the distance between the two aluminum plates and adjusting the thickness of the foam plate. Step 2: Aluminum plate buffering: the mounting seat 73 contacts the support column 76, and the support column 76 slides inside the sleeve 77, thereby driving the two springs 79 to deform, and buffering the movement of the support column 76; Step 3: Injecting raw materials: injecting black material and white material into the telescopic tube 52, and then into the foaming machine 51 to complete the mixing of black and white materials to form foaming materials. At the same time, the mounting seat 73 moves, driving the connecting block 8 to move, driving the foaming machine 51 to move, and the telescopic tube 52 expands and contracts to complete the production of foaming materials. Step 4: Foam board forming, start the motor 333, the output end of the motor 333 drives a shaft 331 to rotate, drives the conveyor belt 332 to drive, thereby drives all the remaining shafts 331 to rotate, thereby drives the conveyor rollers 32 to rotate synchronously, and the conveyor rollers 32 drive the aluminum plate. At the same time, the raw materials inside the foaming machine 51 enter the inside of the curved pipe 53, then enter the inside of the material head 54, and finally flow out from the casting plate 55, and the foaming material is poured on the top of the lower aluminum plate. The two aluminum plates are combined, and the foaming material expands and solidifies, completing the production of the foam board; Step 5, reciprocating pouring, start the telescopic rod 56, the connecting plate 57 of the telescopic rod 56 moves, thereby driving the material head 54 to move, the elbow 53 to deform, and at the same time driving the pouring plate 55 to reciprocate, cooperate with the conveying mechanism 3, reciprocate pouring is performed on the top of the aluminum plate, and the foam plate is poured more evenly.

[0030] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A polyurethane foam board automatic production equipment, characterized in that: include: A bottom plate (1), and a groove plate (2) arranged on the top of the bottom plate (1), wherein holes are formed on two sides of the groove plate (2); A conveying mechanism (3), the conveying mechanism (3) being arranged inside the groove plate (2), and a column (4) being arranged at the bottom of the conveying mechanism (3); A loading assembly (5), the loading assembly (5) having a mixed structure, and a support frame (6) disposed on the top of the groove plate (2); A lifting component (7), the lifting component (7) having an unwinding structure for placing an aluminum plate on top of the foam plate, and a connecting block (8) arranged on a side of the lifting component (7) close to the loading component (5); The top of the bottom plate (1) is fixedly connected to the bottom of the groove plate (2), the column (4) is fixedly connected to the top of the bottom plate (1), the side of the column (4) away from the bottom plate (1) is fixedly connected to the bottom of the conveying mechanism (3), the support frame (6) is fixedly connected to the side of the groove plate (2) away from the bottom plate (1), the inner side surface of the groove plate (2) is fixedly connected to the surface of the loading assembly (5), the connecting block (8) is arranged at the interval between the lifting assembly (7) and the loading assembly (5), and the two sides of the surface of the connecting block (8) are respectively fixedly connected to the sides of the lifting assembly (7) and the loading assembly (5) close to each other; Wherein, the feeding component (5) comprises: A foaming machine (51), the foaming machine (51) having a mixing structure for mixing white material and black material, and a telescopic tube (52) arranged on the top of the foaming machine (51); A bent pipe (53), the bent pipe (53) being bent toward a side close to the lifting assembly (7) and used for pouring foam on the top of the aluminum plate; A material head (54), the end of the material head (54) being away from the curved pipe (53) being arranged parallel to the bottom plate (1), and a casting plate (55) being arranged at the end of the material head (54) being away from the curved pipe (53); The foaming machine (51) is arranged inside the groove plate (2); a side of the foaming machine (51) close to the lifting assembly (7) is fixedly connected to the surface of the connection block (8); a side of the foaming machine (51) away from the bottom plate (1) is provided with a telescopic tube (52); an end of the telescopic tube (52) away from the foaming machine (51) extends to the top of the groove plate (2); a surface of the telescopic tube (52) is fixedly connected to the inner wall of the groove plate (2); a surface of the telescopic tube (52) located outside the groove plate (2) is fixedly connected to the inner side surface of the support frame (6); a side of the foaming machine (51) away from the telescopic tube (52) is fixedly connected to a side of the bent tube (53) away from the bottom plate (1); an end of the bent tube (53) away from the foaming machine (51) is fixedly connected to a side of the material head (54) away from the bottom plate (1); and an end of the material head (54) away from the bent tube (53) is fixedly connected to the surface of the casting plate (55).

2. The automatic production equipment for polyurethane foam boards according to claim 1, characterized in that: A plurality of nozzles are fixedly connected to a side of the casting plate (55) away from the material head (54); a connecting plate (57) is fixedly connected to the surface of the material head (54); a telescopic rod (56) is fixedly connected to a side of the connecting plate (57) away from the material head (54); and one end of the telescopic rod (56) away from the connecting plate (57) is fixedly connected to the inner side surface of the groove plate (2).

3. The automatic production equipment for polyurethane foam board according to claim 2, characterized in that: The conveying mechanism (3) comprises a plate body (31), wherein the plate body (31) is symmetrically arranged on the top of the base plate (1), and the sides of the two plate bodies (31) close to the base plate (1) are fixedly connected to the top of the column (4), and a conveying roller (32) is arranged at the interval between the two plate bodies (31), and the two ends of the conveying roller (32) are rotatably connected to the sides of the two plate bodies (31) close to each other, and a plurality of conveying rollers (32) are arranged, and a transmission assembly (33) is arranged at the end of the conveying roller (32).

4. The automatic production equipment for polyurethane foam boards according to claim 3 is characterized in that: The surface of the conveying roller (32) is provided with grooves, and the grooves of the conveying roller (32) are arranged in a threaded shape, and the threaded grooves of adjacent conveying rollers (32) are arranged in opposite directions.

5. The automatic production equipment for polyurethane foam boards according to claim 4, characterized in that: The transmission assembly (33) comprises a rotating shaft (331), a plurality of the rotating shafts (331) are provided, and the surface of the rotating shaft (331) is rotatably connected to the inner side surface of the conveying roller (32), the two ends of the plurality of the rotating shafts (331) respectively penetrate the two plate bodies (31), and the surface of the rotating shaft (331) is rotatably connected to the inner side surface of the plate body (31), and conveyor belts (332) are symmetrically provided on both sides of the two plate bodies (31), and the inner side surface of the conveyor belt (332) is transmission-connected to the plurality of rotating shafts (331).

6. The automatic production equipment for polyurethane foam boards according to claim 5, characterized in that: A mounting plate (334) is fixedly connected to a side of the plate body (31) away from the conveying roller (32), a motor (333) is fixedly connected to a surface of the mounting plate (334), and an output end of the motor (333) is fixedly connected to an end of the rotating shaft (331).

7. The automatic production equipment for polyurethane foam boards according to claim 6, characterized in that: The lifting assembly (7) comprises a telescopic column (71), the telescopic column (71) being fixedly connected to a side of the groove plate (2) close to the bottom plate (1), the side of the telescopic column (71) away from the groove plate (2) being fixedly connected to a sleeve plate (72), the side of the sleeve plate (72) away from the telescopic column (71) being fixedly connected to a mounting seat (73), the surface of the mounting seat (73) being fixedly connected to a side of the connection block (8) away from the foaming machine (51), and the side of the mounting seat (73) away from the sleeve plate (72) being rotatably connected to a reel (74).

8. The automatic production equipment for polyurethane foam boards according to claim 7, characterized in that: The two plates (31) are fixedly connected to a threaded column (78) on one side away from the bottom plate (1); the surface of the threaded column (78) is threadedly connected to a sleeve (77); the side of the threaded column (78) away from the plate (31) is fixedly connected to a limiting column (710); the limiting column (710) is arranged inside the sleeve (77); the surface of the limiting column (710) is slidably connected to a support column (76); the surface of the support column (76) is slidably connected to the inner wall of the sleeve (77).

9. The automatic production equipment for polyurethane foam board according to claim 8, characterized in that: The sleeve (77) is provided with a spring (79) inside and outside. The spring (79) inside the sleeve (77) is sleeved on the outside of the limiting column (710), and the spring (79) is fixedly connected to a side of the support column (76) close to the threaded column (78). The spring (79) outside the sleeve (77) is sleeved on the outside of the support column (76), and the spring (79) is fixedly connected to a side of the sleeve (77) away from the threaded column (78).

10. A method for using an automatic polyurethane foam board production device, characterized in that: The following steps are involved: Step 1: Install the aluminum plate. Place one aluminum plate on the top of the conveying roller (32), and roll another aluminum plate on the reel (74). Then rotate the sleeve (77). The sleeve (77) rotates on the surface of the threaded column (78), thereby adjusting the height, limiting the height of the mounting seat (73), and controlling the thickness of the foam plate. Start the telescopic column (71). The telescopic column (71) drives the sleeve plate (72), the mounting seat (73), and the reel (74) to rise and fall, thereby adjusting the distance between the two aluminum plates and adjusting the thickness of the foam plate. Step 2: Aluminum plate buffering: the mounting seat (73) contacts the support column (76), and the support column (76) slides inside the sleeve (77), thereby driving the two springs (79) to deform and buffer the movement of the support column (76); Step 3: Injecting raw materials, injecting black material and white material into the interior of the telescopic tube (52), and then entering the interior of the foaming machine (51), completing the mixing of the black and white materials to form a foaming material. At the same time, the mounting seat (73) moves, driving the connecting block (8) to move, driving the foaming machine (51) to move, and the telescopic tube (52) to expand and contract, completing the production of the foaming material. Step 4: foam board forming, the motor (333) is started, the output end of the motor (333) drives a rotating shaft (331) to rotate, drives the conveyor belt (332) to drive, thereby driving all the remaining rotating shafts (331) to rotate, thereby driving the conveying rollers (32) to rotate synchronously, and the conveying rollers (32) drive the aluminum plate. At the same time, the raw materials inside the foaming machine (51) enter the inside of the curved pipe (53), then enter the inside of the material head (54), and finally flow out from the casting plate (55), and the foaming material is poured on the top of the lower aluminum plate. The two aluminum plates are combined, and the foaming material expands and solidifies, completing the production of the foam board; Step 5: reciprocating pouring. The telescopic rod (56) is started, and the connecting plate (57) of the telescopic rod (56) moves, thereby driving the material head (54) to move, the bent pipe (53) to deform, and at the same time driving the pouring plate (55) to reciprocate, and cooperate with the conveying mechanism (3) to reciprocate pouring on the top of the aluminum plate, so as to pour the foam plate more evenly.

Citation Information

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