A mechanical processing equipment for special electromagnetic wires for large transformers
By setting balls on the feeding parts of the electromagnetic wire processing equipment, the problem of friction damage during the loading process is solved, effectively protecting the wire and stable operation of the processing equipment are achieved.
Patent Information
- Application Number
- CN202411420982.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-10-11
AI Technical Summary
During the electromagnetic wire processing, the contact friction between the wire and the guide member causes friction damage, affecting the quality and safety of subsequent loading work.
A mechanical processing equipment for special electromagnetic wires for large transformers is designed. By setting balls on the arc frame of the feeding component, the friction between the wire and the arc frame is reduced, and rolling friction is used to protect the wire.
It effectively reduces frictional damage during the loading process of wire, improves the protection effect of wire, and ensures the stable operation of processing equipment and product quality.
Smart Images

Figure CN119252649B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electromagnetic wire processing, and in particular to mechanical processing equipment for special electromagnetic wires used in large transformers. Background Art
[0002] Special electromagnetic wire for large transformers is an electromagnetic wire with special properties specially designed and manufactured for large transformers. High conductivity: to ensure efficient transmission of electric energy in the transformer and reduce energy loss. Good heat resistance: able to withstand the high temperature generated by the operation of large transformers to ensure the stable performance of the electromagnetic wire. High strength: to maintain structural integrity in the complex working environment of large transformers, reduce corona discharge and partial discharge, and improve the insulation performance and operation reliability of transformers. With the continuous development of the power industry, the performance requirements for special electromagnetic wire for large transformers are also constantly increasing. The research and development and production of more advanced and high-performance electromagnetic wires will be the future development trend.
[0003] When processing electromagnetic wire, the wire and the guide components are often in contact and friction when the wire is fed. When the feeding work is carried out for a long time, friction damage will occur at the place where the wire guide contacts, which will cause the risk of damage to the wire during subsequent feeding work. Summary of the invention
[0004] In view of the shortcomings of the prior art, the technical solution adopted by the present invention to solve the technical problems is: a mechanical processing device for special electromagnetic wires for large transformers described in the present invention comprises:
[0005] A base, the top of the base is fixedly connected to a bottom plate, the top of the bottom plate is fixedly connected to a wire drawing machine, the top of the bottom plate is fixedly connected to a wire winding machine, one side of the bottom plate is fixedly connected to a winding component, and the inner side of the bottom plate is fixedly connected to a collecting component;
[0006] A feeding component, which is used to feed materials when the electromagnetic wire is processed, and a side surface of the feeding component is fixedly connected to the bottom plate;
[0007] The feeding component includes a fixed seat, a fixed frame is fixedly connected to the top of the fixed seat, a first motor is fixedly connected to the top of the fixed seat, a rotating frame is rotatably connected to the top of the fixed seat, the top of the rotating frame is fixedly connected to the output end of the first motor, a connecting plate is fixedly connected to the side of the fixed seat, a circular plate is fixedly connected to the axis center of the side of the connecting plate, an arc frame is fixedly connected to the inner side of the circular plate, and a ball is rotatably connected to the side of the arc frame; the wire reel is installed on the rotating frame, one end of the wire passes through the circular plate, and the first motor is turned on, and the rotating frame is driven to rotate on the top of the fixed seat by the output end of the first motor, so that the rotating frame drives the wire reel to discharge the material, and the wire continuously contacts the arc frame through the circular plate. At the same time, the ball is arranged on the arc frame, so that when the wire passes through the circular plate for feeding, a large friction force is avoided between the wire and the arc frame, thereby damaging the wire, and the ball is arranged so that the wire and the ball can perform rolling friction, thereby reducing the friction between the wire and the ball.
[0008] Preferably, the winding component comprises a bracket, a side surface of the bracket is fixedly connected to the bottom plate, the side surface of the bracket is fixedly connected to the second motor, the output end of the second motor is fixedly connected to one end of the roller, the inner side of the bracket is rotatably connected to the roller, the side surface of the roller is evenly provided with a sliding groove, the inner wall of the sliding groove is fixedly connected to a connecting frame, the side surface of the connecting frame is slidably connected to a sliding rod, the end of the sliding rod away from the connecting frame is fixedly connected to an arc plate, the sliding rod is sleeved with a first spring, one end of the first spring is fixedly connected to the arc plate, the end of the first spring away from the arc plate is fixedly connected to the connecting frame, and the side surface of the arc plate is evenly provided with square grooves; before processing, one end of the wire is wound around the roller, and by turning on the second motor, the roller is driven by the output end of the second motor to move inside the bracket. The roller is rotated on the side of the arc plate, so as to collect the processed wire. At the same time, when the processed wire is collected and wound, when the wire is wound and extruded with the arc plate, the arc plate is subjected to an extrusion force, so that the arc plate squeezes the sliding rod, and the sliding rod slides on the inner side of the connecting frame. At the same time, the buffering force of the first spring is used to reduce the extrusion force between the roller and the wire when a large amount of wire is wound on the roller. At the same time, square grooves are evenly opened on the side of the arc plate, so that according to the different winding sizes of the wire, rubber blocks can be added in the square grooves to increase the friction between the wire and the roller, or sponge blocks can be added. When the wire is wound, the sponge blocks can be used to wipe the wire collected and wound on the roller, thereby avoiding excess processing grease remaining on the surface of the wire after processing.
[0009] Preferably, the collecting component includes a collecting box, the side of the collecting box is fixedly connected to the inner side of the bottom plate, the inner wall of the collecting box is fixedly connected to a baffle, the top of the baffle is rotatably connected to a rotating mechanism, the bottom of the inner cavity of the collecting box is fixedly connected to an air suction machine, the top of the collecting box is fixedly connected to a filter plate, and the bottom of the filter plate is slidably connected to a connecting mechanism; when processing the wire, the air suction machine is turned on and the suction force generated by the air suction machine is used to collect the waste chips accumulated on the bottom plate during processing, so that the waste chips are sucked into the collection through the filter plate by the suction force generated by the air suction machine, and are gathered on the baffle for collection, and at the same time, the connecting mechanism is moved downward by the suction force generated by the air suction machine, and the rotating mechanism is rotated on the baffle.
[0010] Preferably, the connecting mechanism includes a movable frame, a side of the movable frame is fixedly connected with a connecting shaft, the top of the connecting shaft is slidably connected to the inner side of the filter plate, a second spring is sleeved on the connecting shaft, the top of the second spring is fixedly connected to the bottom of the filter plate, the bottom of the second spring is fixedly connected to the side of the connecting frame, and the side of the movable frame is fixedly connected with an extrusion assembly; when the air suction machine is working, the suction force generated by the air suction machine causes the movable frame to move downward through the connecting shaft, so that impurities accumulated on the bottom plate can enter the collection box, and at the same time, when the air suction machine stops working, the movable frame is stretched by the second spring, so that the movable frame drives the extrusion assembly to move toward the filter plate, thereby avoiding impurities being stuck in the mesh holes of the filter plate when collecting impurities.
[0011] Preferably, the extrusion assembly includes an extrusion rod, the bottom of the extrusion rod is fixedly connected to the side of the moving frame, the side of the extrusion rod is provided with a notch, the inner wall of the notch is slidably connected to the side of the slider, the inner side of the extrusion rod is slidably connected with a sliding shaft, the bottom of the sliding shaft is fixedly connected to the slider, the top of the sliding shaft is fixedly connected to an extrusion block, the top of the extrusion block is fixedly connected to an ejector pin, a third spring is sleeved on the sliding shaft, the top of the third spring is fixedly connected to the bottom of the extrusion block, and the bottom of the third spring is fixedly connected to the top of the extrusion rod; when the suction machine stops working, the moving frame passes through the third spring The stretching and resetting of the second spring drives the upward movement, so that the movable frame drives the extrusion rod to move upward, so that the extrusion rod drives the ejector pin to eject the impurities stuck in the mesh of the filter plate. At the same time, when the impurities stuck in the mesh of the filter plate are squeezed too much by the inner wall of the mesh, when the ejector pin is squeezed by the impurities, the ejector pin is driven by the extrusion force to move the extrusion block downward. When the extrusion block moves, the sliding block is driven to move in the notch through the sliding shaft. At the same time, the stretching buffer force of the third spring is used to prevent the ejector pin from squeezing the larger impurities stuck in the mesh of the filter plate, thereby preventing the ejector pin from generating excessive extrusion force, thereby causing extrusion damage to the ejector pin.
[0012] The cam is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate,
[0013] The beneficial effects of the present invention are as follows:
[0014] 1. The present invention arranges a feeding component, installs a wire coil on a rotating frame, passes one end of the wire through a circular plate, turns on a first motor, and drives the rotating frame to rotate on the top of a fixed seat through the output end of the first motor, so that the rotating frame drives the wire coil to discharge the material, and at the same time, the wire continuously contacts the arc frame through the circular plate. At the same time, a ball bearing is arranged on the arc frame, so that when the wire passes through the circular plate for feeding, a large friction force is avoided between the wire and the arc frame, thereby damaging the wire. By arranging the ball bearing, the wire and the ball bearing can perform rolling friction, thereby reducing the friction between the wire and the ball bearing.
[0015] 2. The present invention provides a winding component, and one end of the wire is wound on the roller before processing. By turning on the second motor, the roller is driven to rotate inside the bracket through the output end of the second motor, so as to collect the processed wire. At the same time, when the processed wire is collected and wound, when the wire and the arc plate are wound and extruded, the arc plate is subjected to an extrusion force, so that the arc plate squeezes the sliding rod, and the sliding rod slides inside the connecting frame. At the same time, through the buffering force of the first spring, when a large amount of wire is wound on the roller, the extrusion force between the roller and the wire can be reduced. At the same time, square grooves are evenly opened on the side of the arc plate, so that according to the different winding sizes of the wire, rubber blocks can be added in the square grooves to increase the friction between the wire and the roller, or sponge blocks can be added. When the wire is wound, the sponge block can be used to wipe the wire collected and wound on the roller, so as to avoid excess processing grease remaining on the surface of the wire after processing.
[0016] 3. The present invention provides an extrusion assembly. When the air suction machine stops working, the movable frame is driven to move upward by the stretching and resetting of the second spring, so that the movable frame drives the extrusion rod to move upward, so that the extrusion rod drives the ejector pin to eject the impurities stuck in the mesh of the filter plate. At the same time, when the impurities stuck in the mesh of the filter plate are squeezed too much by the inner wall of the mesh, when the ejector pin is squeezed by the impurities, the ejector pin is driven by the extrusion force to move the extrusion block downward. When the extrusion block moves, the sliding block is driven to move in the notch through the sliding shaft. At the same time, the stretching buffer force of the third spring is used to avoid excessive extrusion force when the ejector pin is squeezed by larger impurities stuck in the mesh of the filter plate, thereby causing extrusion damage to the ejector pin.
[0017] 4. The present invention sets a rotating mechanism. When the air suction machine performs the suction work, the suction force generated by the air suction machine causes the rotating plate to rotate on the filter plate through the rotating shaft, so that the rotating plate drives the brush to clean the top of the baffle, thereby avoiding a large amount of impurities from accumulating on the baffle, thereby slowing down the suction generated by the air suction machine. At the same time, when the rotating plate rotates, the rotating rod rotates in the yield groove due to the action of centrifugal force. At the same time, by opening rotating grooves on both sides of the rotating rod, the flocculent impurities entering the collection box can be hooked off, thereby avoiding the flocculent impurities from being entangled on the rotating shaft, thereby interfering with the rotation of the rotating plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a mechanical processing device for special electromagnetic wires for large transformers of the present invention;
[0019] Figure 2 is a cross-sectional view of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the feeding component of the present invention;
[0021] Figure 4 It is a structural schematic diagram of the winding component of the present invention;
[0022] Figure 5 It is a schematic diagram of the structure of the collecting component of the present invention;
[0023] Figure 6 It is a structural schematic diagram of the connection mechanism of the present invention;
[0024] Figure 7 The present invention Figure 6 The structural diagram at A in the middle;
[0025] Figure 8 It is a structural schematic diagram of the rotating mechanism of the present invention;
[0026] In the figure: 1, base; 2, bottom plate; 3, feeding component; 31, fixed seat; 32, fixed frame; 33, first motor; 34, rotating frame; 35, connecting plate; 36, round plate; 37, arc frame; 38, ball bearing; 4, wire drawing machine; 5, winding machine; 6, winding component; 61, bracket; 62, second motor; 63, roller; 64, sliding groove; 65, connecting frame; 66, sliding rod; 67, arc plate; 68, first spring; 69, square groove; 7, collecting component; 71, collecting box; 72, stop Plate; 73, suction machine; 74, filter plate; 75, connecting mechanism; 751, movable frame; 752, connecting shaft; 753, second spring; 754, extrusion assembly; 7541, extrusion rod; 7542, notch; 7543, sliding shaft; 7544, slider; 7545, extrusion block; 7546, ejector pin; 7547, third spring; 76, rotating mechanism; 761, rotating plate; 762, rotating shaft; 763, brush; 764, give way groove; 765, rotating rod; 766, rotating groove. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0028] Example 1, using Figure 1-Figure 4 A mechanical processing device for a special electromagnetic wire for a large transformer according to one embodiment of the present invention is described as follows.
[0029] like Figure 1-Figure 4 The present invention shows that a mechanical processing device for special electromagnetic wires for large transformers includes:
[0030] A base 1, a bottom plate 2 is fixedly connected to the top of the base 1, a wire drawing machine 4 is fixedly connected to the top of the bottom plate 2, a wire winding machine 5 is fixedly connected to the top of the bottom plate 2, a winding component 6 is fixedly connected to one side of the bottom plate 2, and a collecting component 7 is fixedly connected to the inner side of the bottom plate 2;
[0031] A feeding component 3, which is used for feeding when the electromagnetic wire is being processed, and a side surface of the feeding component 3 is fixedly connected to the bottom plate 2;
[0032] The feeding component 3 includes a fixed seat 31, a fixed frame 32 is fixedly connected to the top of the fixed seat 31, a first motor 33 is fixedly connected to the top of the fixed frame 32, a rotating frame 34 is rotatably connected to the top of the fixed seat 31, the top of the rotating frame 34 is fixedly connected to the output end of the first motor 33, a connecting plate 35 is fixedly connected to the side of the fixed seat 31, a circular plate 36 is fixedly connected to the axis of the side of the connecting plate 35, an arc frame 37 is fixedly connected to the inner side of the circular plate 36, and a ball 38 is rotatably connected to the side of the arc frame 37; the wire coil is installed on the rotating frame 34, one end of the wire is passed through the circular plate 36, and the wire coil is installed on the rotating frame 34. By turning on the first motor 33, the output end of the first motor 33 drives the rotating frame 34 to rotate on the top of the fixed seat 31, so that the rotating frame 34 drives the wire coil to unwind, and at the same time, the wire continues to contact the arc frame 37 through the circular plate 36. At the same time, by arranging the ball 38 on the arc frame 37, when the wire passes through the circular plate 36 for feeding, it is avoided that a large friction force is generated between the wire and the arc frame 37, thereby damaging the wire. By arranging the ball 38, the wire and the ball 38 can perform rolling friction, thereby reducing the friction between the wire and the ball 38.
[0033] The winding component 6 includes a bracket 61, the side of the bracket 61 is fixedly connected to the bottom plate 2, the side of the bracket 61 is fixedly connected to a second motor 62, the output end of the second motor 62 is fixedly connected to one end of a roller 63, the inner side of the bracket 61 is rotatably connected to the roller 63, the side of the roller 63 is evenly provided with a sliding groove 64, the inner wall of the sliding groove 64 is fixedly connected to a connecting frame 65, the side of the connecting frame 65 is slidably connected to a sliding rod 66, the end of the sliding rod 66 away from the connecting frame 65 is fixedly connected to an arc plate 67, a first spring 68 is sleeved on the sliding rod 66, one end of the first spring 68 is fixedly connected to the arc plate 67, the end of the first spring 68 away from the arc plate 67 is fixedly connected to the connecting frame 65, and the side of the arc plate 67 is evenly provided with square grooves 69; before processing, one end of the wire is wound around the roller 63, and by turning on the second motor 62, the roller 63 is driven by the output end of the second motor 62 to rotate on the bracket 6 1, so as to collect the processed wire. At the same time, when collecting and winding the processed wire, when the wire is wound and squeezed with the arc plate 67, the arc plate 67 is subjected to the squeezing force, so that the arc plate 67 squeezes the slide bar 66, and the slide bar 66 slides in the inner side of the connecting frame 65. At the same time, through the buffering force of the first spring 68, when a large amount of wire is wound on the roller 63, the squeezing force between the roller 63 and the wire can be reduced. At the same time, square grooves 69 are evenly opened on the side of the arc plate 67, so that according to the different winding sizes of the wire, a rubber block can be added in the square groove 69 to increase the friction between the wire and the roller 63, or a sponge block can be added. When the wire is wound, the sponge block can be used to wipe the wire collected and wound on the roller 63, so as to avoid excess processing grease remaining on the surface of the wire after processing.
[0034] Embodiment 2, use Figure 5-Figure 8 The mechanical processing equipment of a special electromagnetic wire for a large transformer of the present invention is described as follows:
[0035] like Figure 5-Figure 8 It is shown that a mechanical processing device for special electromagnetic wire for large transformers of the present invention is based on the first embodiment;
[0036] The collecting component 7 includes a collecting box 71, the side of which is fixedly connected to the inner side of the base plate 2, a baffle 72 is fixedly connected to the inner wall of the collecting box 71, the top of the baffle 72 is rotatably connected to a rotating mechanism 76, the bottom of the inner cavity of the collecting box 71 is fixedly connected to an air suction machine 73, the top of the collecting box 71 is fixedly connected to a filter plate 74, and the bottom of the filter plate 74 is slidably connected to a connecting mechanism 75; when processing the wire, the air suction machine 73 is turned on, and the suction force generated by the air suction machine 73 is used to collect the waste chips accumulated on the base plate 2 during processing, so that the waste chips are sucked into the collection through the filter plate 74 by the suction force generated by the air suction machine 73, and are gathered on the baffle 72 for collection, and at the same time, the connecting mechanism 75 is moved downward by the suction force of the air suction machine 73, and the rotating mechanism 76 is rotated on the baffle 72.
[0037] The connecting mechanism 75 includes a movable frame 751, a connecting shaft 752 is fixedly connected to the side of the movable frame 751, the top of the connecting shaft 752 is slidably connected to the inner side of the filter plate 74, a second spring 753 is sleeved on the connecting shaft 752, the top of the second spring 753 is fixedly connected to the bottom of the filter plate 74, the bottom of the second spring 753 is fixedly connected to the side of the connecting frame 65, and the side of the movable frame 751 is fixedly connected to the extrusion assembly 754; when the suction machine 73 is working, the suction force generated by the suction machine 73 causes the movable frame 751 to move downward through the connecting shaft 752, so that impurities accumulated on the bottom plate 2 can enter the collection box 71, and at the same time, when the suction machine 73 stops working, the movable frame 751 is stretched by the second spring 753, so that the movable frame 751 drives the extrusion assembly 754 to move toward the filter plate 74, thereby avoiding impurities being stuck in the mesh of the filter plate 74 when collecting impurities.
[0038] The extrusion assembly 754 includes an extrusion rod 7541, the bottom of the extrusion rod 7541 is fixedly connected to the side of the moving frame 751, a notch 7542 is provided on the side of the extrusion rod 7541, the inner wall of the notch 7542 is slidably connected to the side of the slider 7544, the inner side of the extrusion rod 7541 is slidably connected with a sliding shaft 7543, the bottom of the sliding shaft 7543 is fixedly connected to the slider 7544, the top of the sliding shaft 7543 is fixedly connected to an extrusion block 7545, the top of the extrusion block 7545 is fixedly connected to an ejector pin 7546, and a third spring 7547 is sleeved on the sliding shaft 7543, the top of the third spring 7547 is fixedly connected to the bottom of the extrusion block 7545, and the bottom of the third spring 7547 is fixedly connected to the top of the extrusion rod 7541; when the suction machine 73 stops working, the moving frame 751 is The stretching and resetting of the second spring 753 drives the upward movement, so that the movable frame 751 drives the extrusion rod 7541 to move upward, so that the extrusion rod 7541 drives the ejector pin 7546 to eject the impurities stuck in the mesh of the filter plate 74. At the same time, when the impurities stuck in the mesh of the filter plate 74 are squeezed too much by the inner wall of the mesh, when the ejector pin 7546 is squeezed by the impurities, the ejector pin 7546 is driven by the extrusion force to move the extrusion block 7545 downward. While the extrusion block 7545 moves, the sliding block 7544 is driven to move in the notch 7542 through the sliding shaft 7543. At the same time, the stretching buffer force of the third spring 7547 is used to prevent the ejector pin 7546 from squeezing the larger impurities stuck in the mesh of the filter plate 74, thereby preventing the ejector pin 7546 from generating excessive extrusion force, thereby causing extrusion damage to the ejector pin 7546.
[0039] The rotating mechanism 76 includes a rotating plate 761, a rotating shaft 762 is fixedly connected to the side of the rotating plate 761, an end of the rotating shaft 762 away from the rotating plate 761 is rotatably connected to the baffle 72, a brush 763 is fixedly connected to the side of the rotating plate 761 close to the baffle 72, both sides of the rotating plate 761 are provided with a clearance groove 764, the inner wall of the clearance groove 764 is fixedly connected to a rotating rod 765, and both sides of the rotating rod 765 are provided with a rotating groove 766. When the suction machine 73 performs the suction work, the suction force generated by the suction machine 73 causes the rotating plate 761 to pass through the rotating shaft 762 on the filter plate 74 The rotating plate 761 rotates, so that the rotating plate 761 drives the brush 763 to clean the top of the baffle 72, thereby preventing a large amount of impurities from accumulating on the baffle 72, thereby slowing down the suction generated by the suction machine 73. At the same time, when the rotating plate 761 rotates, the rotating rod 765 rotates in the yield groove 764 due to the action of centrifugal force. At the same time, by opening rotating grooves 766 on both sides of the rotating rod 765, the flocculent impurities entering the collecting box 71 can be hooked off, thereby preventing the flocculent impurities from being entangled on the rotating shaft 762, thereby interfering with the rotation of the rotating plate 761.
[0040] The specific workflow is as follows:
[0041] During operation, after one end of the wire is wound around the winding component 6 and fixed, the winding component 6 is opened to wind the wire, and at the same time, the wire is stretched and formed through the wire drawing machine 4 by the feeding component 3, and the wire is continuously moved to the winding machine 5, so that the wire drawn and formed is wound around the winding component 6 through the winding machine 5, so that the wire is collected, and at the same time, the waste and impurities generated during the processing can be collected by the collecting component 7;
[0042] The wire coil is mounted on the rotating frame 34, one end of the wire is passed through the circular plate 36, and the first motor 33 is turned on. The rotating frame 34 is driven to rotate on the top of the fixed seat 31 through the output end of the first motor 33, so that the rotating frame 34 drives the wire coil to discharge the material. At the same time, the wire continuously passes through the circular plate 36 to contact the arc frame 37. At the same time, a ball 38 is provided on the arc frame 37, so that when the wire passes through the circular plate 36 for feeding, a large friction force is avoided between the wire and the arc frame 37, thereby avoiding damage to the wire. By providing the ball 38, the wire and the ball 38 can perform rolling friction, thereby reducing the friction between the wire and the ball 38;
[0043] Before processing, one end of the wire is wound around the roller 63, and by turning on the second motor 62, the roller 63 is driven to rotate inside the bracket 61 through the output end of the second motor 62, so as to collect the wire after processing. At the same time, when the wire is collected and wound with the arc plate 67, the arc plate 67 is subjected to the extrusion force, so that the arc plate 67 squeezes the slide bar 66, and the slide bar 66 slides inside the connecting frame 65, and at the same time, the first spring 68 is used to The buffering force can reduce the squeezing force between the roller 63 and the wire when a large amount of wire is wound on the roller 63. At the same time, the square grooves 69 are evenly opened on the side of the arc plate 67, so that according to the different winding sizes of the wire, a rubber block can be added to the square groove 69 to increase the friction between the wire and the roller 63, or a sponge block can be added to wipe the wire collected and wound on the roller 63 when the wire is wound, so as to avoid excess processing grease remaining on the surface of the wire after processing.
[0044] When processing the wire, the vacuum machine 73 is turned on, and the suction force generated by the vacuum machine 73 is used to collect the waste chips accumulated on the bottom plate 2 during processing, so that the waste chips are sucked into the collection through the filter plate 74 by the suction force generated by the vacuum machine 73, and then gathered on the baffle plate 72 for collection. At the same time, the suction force generated by the vacuum machine 73 causes the connecting mechanism 75 to move downward under the suction force of the vacuum machine 73, and at the same time, the rotating mechanism 76 is rotated on the baffle plate 72;
[0045] When the air suction machine 73 is working, the suction force generated by the air suction machine 73 causes the movable frame 751 to move downward through the connecting shaft 752, so that the impurities accumulated on the bottom plate 2 can enter the collection box 71. At the same time, when the air suction machine 73 stops working, the movable frame 751 is stretched by the second spring 753, so that the movable frame 751 drives the extrusion assembly 754 to move toward the filter plate 74, thereby preventing the impurities from being stuck in the mesh of the filter plate 74 during the impurity collection work;
[0046] When the suction machine 73 stops working, the movable frame 751 is driven to move upward by the stretching and resetting of the second spring 753, so that the movable frame 751 drives the squeezing rod 7541 to move upward, so that the squeezing rod 7541 drives the ejector pin 7546 to eject the impurities stuck in the mesh of the filter plate 74. At the same time, when the impurities stuck in the mesh of the filter plate 74 are squeezed too much by the inner wall of the mesh, when the ejector pin 7546 is squeezed by the impurities, the ejector pin 7546 is driven by the squeezing force to move the squeezing block 7545 downward. While the squeezing block 7545 moves, the sliding block 7544 is driven to move in the notch 7542 through the sliding shaft 7543. At the same time, the stretching buffer force of the third spring 7547 is used to prevent the ejector pin 7546 from squeezing the larger impurities stuck in the mesh of the filter plate 74. The squeezing force generated is too large, thereby causing squeezing damage to the ejector pin 7546.
[0047] When the suction machine 73 is performing suction work, the suction force generated by the suction machine 73 causes the rotating plate 761 to rotate on the filter plate 74 through the rotating shaft 762, so that the rotating plate 761 drives the brush 763 to clean the top of the baffle 72, thereby preventing a large amount of impurities from accumulating on the baffle 72, thereby slowing down the suction generated by the suction machine 73. At the same time, when the rotating plate 761 rotates, the rotating rod 765 rotates in the yield groove 764 due to the action of centrifugal force. At the same time, by opening rotating grooves 766 on both sides of the rotating rod 765, the flocculent impurities entering the collection box 71 can be hooked off, thereby preventing the flocculent impurities from being entangled on the rotating shaft 762, thereby interfering with the rotation of the rotating plate 761.
[0048] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A mechanical processing equipment for special electromagnetic wires for large transformers, characterized in that: include: A base (1), the top of the base (1) being fixedly connected to a bottom plate (2), the top of the bottom plate (2) being fixedly connected to a wire drawing machine (4), the top of the bottom plate (2) being fixedly connected to a wire winding machine (5), one side of the bottom plate (2) being fixedly connected to a winding component (6), and the inner side of the bottom plate (2) being fixedly connected to a collecting component (7); A material feeding component (3), the material feeding component (3) being used to perform material feeding work when the electromagnetic wire is being processed, the side surface of the material feeding component (3) being fixedly connected to the bottom plate (2); The feeding component (3) comprises a fixed seat (31), the top of the fixed seat (31) is fixedly connected to a fixed frame (32), the top of the fixed frame (32) is fixedly connected to a first motor (33), the top of the fixed seat (31) is rotatably connected to a rotating frame (34), the top of the rotating frame (34) is fixedly connected to an output end of the first motor (33), a connecting plate (35) is fixedly connected to a side surface of the fixed seat (31), a circular plate (36) is fixedly connected to the axis of the side surface of the connecting plate (35), an arc frame (37) is fixedly connected to the inner side of the circular plate (36), and a ball bearing (38) is rotatably connected to the side surface of the arc frame (37); The winding component (6) comprises a bracket (61), a second motor (62) is fixedly connected to the side of the bracket (61), a roller (63) is rotatably connected to the inner side of the bracket (61), a sliding groove (64) is evenly provided on the side of the roller (63), a connecting frame (65) is fixedly connected to the inner wall of the sliding groove (64), a sliding rod (66) is slidably connected to the side of the connecting frame (65), an end of the sliding rod (66) away from the connecting frame (65) is fixedly connected to an arc plate (67), a first spring (68) is sleeved on the sliding rod (66), and a square groove (69) is evenly provided on the side of the arc plate (67); The side surface of the bracket (61) is fixedly connected to the bottom plate (2), the output end of the second motor (62) is fixedly connected to one end of the roller (63), one end of the first spring (68) is fixedly connected to the arc plate (67), and one end of the first spring (68) away from the arc plate (67) is fixedly connected to the connecting frame (65).
2. The machining equipment for special electromagnetic wire for large transformer according to claim 1, characterized in that: The collecting component (7) comprises a collecting box (71), the side surface of the collecting box (71) being fixedly connected to the inner side of the bottom plate (2), the inner wall of the collecting box (71) being fixedly connected to a baffle (72), the top of the baffle (72) being rotatably connected to a rotating mechanism (76), the bottom of the inner cavity of the collecting box (71) being fixedly connected to an air suction machine (73), the top of the collecting box (71) being fixedly connected to a filter plate (74), and the bottom of the filter plate (74) being slidably connected to a connecting mechanism (75).
3. The machining equipment for special electromagnetic wire for large transformer according to claim 2, characterized in that: The connecting mechanism (75) comprises a movable frame (751), a connecting shaft (752) being fixedly connected to a side surface of the movable frame (751), a second spring (753) being sleeved on the connecting shaft (752), and an extrusion assembly (754) being fixedly connected to a side surface of the movable frame (751).
4. The machining equipment for special electromagnetic wire for large transformer according to claim 3 is characterized in that: The top of the connecting shaft (752) is slidably connected to the inner side of the filter plate (74), the top of the second spring (753) is fixedly connected to the bottom of the filter plate (74), and the bottom of the second spring (753) is fixedly connected to the side of the connecting frame (65).
5. The machining equipment for special electromagnetic wire for large transformer according to claim 3, characterized in that: The extrusion assembly (754) comprises an extrusion rod (7541), a notch (7542) is provided on the side of the extrusion rod (7541), a sliding shaft (7543) is slidably connected to the inner side of the extrusion rod (7541), a slider (7544) is fixedly connected to the bottom of the sliding shaft (7543), an extrusion block (7545) is fixedly connected to the top of the sliding shaft (7543), a ejector pin (7546) is fixedly connected to the top of the extrusion block (7545), and a third spring (7547) is sleeved on the sliding shaft (7543).
6. The machining equipment for special electromagnetic wire for large transformer according to claim 5, characterized in that: The bottom of the extrusion rod (7541) is fixedly connected to the side of the moving frame (751), the inner wall of the notch (7542) is slidably connected to the side of the slider (7544), the top of the third spring (7547) is fixedly connected to the bottom of the extrusion block (7545), and the bottom of the third spring (7547) is fixedly connected to the top of the extrusion rod (7541).
7. The machining equipment for special electromagnetic wire for large transformer according to claim 2, characterized in that: The rotating mechanism (76) comprises a rotating plate (761), a rotating shaft (762) being fixedly connected to a side surface of the rotating plate (761), an end of the rotating shaft (762) away from the rotating plate (761) being rotatably connected to the baffle (72), a brush (763) being fixedly connected to a side of the rotating plate (761) close to the baffle (72), both sides of the rotating plate (761) being provided with a clearance groove (764), an inner wall of the clearance groove (764) being fixedly connected to a rotating rod (765), and both sides of the rotating rod (765) being provided with a rotating groove (766).
Citation Information
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