Piece-by-piece feeding device for box body assembly and method of piece-by-piece feeding device

By designing a piece-by-piece loading device for box assembly, the sensor and controller work together to achieve cardboard alignment and piece-by-piece loading, the problems of discontinuous loading and inconvenient alignment in the prior art are solved, and the alternating double stations are realized The effect of material and continuous glue coating.

CN119261286APending Publication Date: 2025-01-07HEFEI HUAGUAN PRINTING

Patent Information

Application Number
CN202411796531.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing paper carton processing device cannot perform alternate loading of double stations and aligning of sheets in front, back, left and right directions, and cannot achieve continuous glue-to-piece coating and loading, resulting in inconvenience in processing at the next station.

Method used

A piece-by-piece loading device for box assembly is designed, including pushing components, loading components, feeding components, pallet components and vacuum adsorption conveyor belts. Through the coordinated work of sensors and controllers, the left and right alignment of stacked cardboards is achieved. Align front and backwards and load pieces by piece, and continuously conveyed through a vacuum adsorption conveyor belt.

Benefits of technology

The continuous loading of double stations is achieved, and the sheets are aligned in the front and back and left directions at the same time to ensure the continuity and accuracy of loading, and facilitate processing of the next station.

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Abstract

The invention discloses a piece-by-piece feeding device and method for box body assembling, and belongs to the technical field of box body machining. The piece-by-piece feeding device comprises a rack, and two pushing assemblies used for preliminarily feeding stacked thick paperboards and aligning the stacked thick paperboards in the left-right direction are symmetrically installed on the leftmost side of the rack in the front-back direction; the right side of the pushing assembly is provided with a feeding assembly used for aligning the stacked thick paperboards front and back and alternately feeding the stacked thick paperboards in a double-station mode, the middle side of the feeding assembly is provided with a conveying assembly used for feeding the stacked thick paperboards one by one, and the right side of the feeding assembly is provided with a board supporting assembly used for assisting in supporting the thick paperboards for feeding. And a gluing machine for gluing the thick paperboard is arranged on the right side of the supporting plate assembly. By means of the mode, sheet alignment in the front-back direction and the left-right direction can be carried out while double-station alternate feeding is carried out, continuous sheet-by-sheet feeding can be carried out on sheets, and machining of the next station is facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of box body processing, in particular to a piece-by-piece feeding device and method for box body assembly. Background Art

[0002] The top and bottom box is a common type of packaging box, consisting of a cover box and a box body, which is generally larger on the top and smaller on the bottom. The production of the top and bottom box generally involves cardboard slitting, cardboard die-cutting, and cardboard grooving, and then cardboard bonding and paper pasting. The box lining refers to a material or structure placed inside the box for protection, separation, decoration or enhancing the function of the box. The box lining can play a decorative role and enhance the beauty and texture of the entire box. For example, some high-end gift boxes will use silk or velvet lining to increase the dignity of the gift. Common materials for box linings include paper (such as cardboard, corrugated paper), plastic (such as foam plastic, polyethylene), fabric (such as silk, velvet), sponge, wood, etc.

[0003] A Chinese patent with publication number CN216885400U proposes a cardboard auxiliary feeding device for paper box processing, including a base, a first fixed frame and a second fixed frame are arranged on the upper surface of the base, an electric push rod is arranged on the upper surface of the second fixed frame, and a push block is arranged at the telescopic end of the electric push rod, a second linear motor is arranged on the right side of the second fixed frame, a first linear motor is arranged on the left side of the first fixed frame, a support assembly is arranged between the first linear motor and the second linear motor, a trolley is arranged above the support assembly, and slide rails are arranged on both sides of the trolley. Continuous feeding can be achieved by replacing the trolley, and the position of the limit assembly can be adjusted by the cooperation of a hand wheel, a bidirectional screw rod, a connecting plate, a slider and a slide rail, so as to limit the cardboard.

[0004] However, this patent can only perform overall material replacement of sheets, and cannot perform alternate loading of double stations while aligning the sheets in the front, back, left and right directions, and cannot perform continuous gluing and loading of sheets piece by piece, which is not convenient for direct processing at the next station.

[0005] Based on this, the present invention designs a piece-by-piece feeding device and method for box body assembly to solve the above problems. Summary of the invention

[0006] The object of the present invention is to provide a piece-by-piece feeding device and method for box body assembly to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: A piece-by-piece feeding device for box body assembly comprises a frame, wherein two pushing assemblies for preliminary feeding of stacked thick cardboards and left-right alignment of the stacked thick cardboards are symmetrically installed on the leftmost side of the frame, a feeding assembly for front-to-back alignment of the stacked thick cardboards and double-station alternating feeding of the stacked thick cardboards is arranged on the right side of the pushing assembly, a feeding assembly for piece-by-piece feeding of the stacked thick cardboards is arranged on the middle side of the feeding assembly, a pallet assembly for auxiliary support of the feeding of the thick cardboards is arranged on the right side of the feeding assembly, a glue coating machine for gluing the thick cardboards is arranged on the right side of the pallet assembly, a vacuum adsorption conveyor belt for negative pressure adsorption and conveying of the thick cardboards is arranged on the right side of the glue coating machine, and two adjustment assemblies for adjusting the width range of adsorption of the conveying belt of the vacuum adsorption conveyor belt are arranged in the vacuum adsorption conveyor belt.

[0008] Furthermore, the pushing assembly includes: a first cylinder, a pushing plate, a fixed baffle and a first proximity sensor, the first cylinder is fixedly installed on the leftmost side of the frame through a bracket, the pushing plate is fixedly installed on the output end of the first cylinder, the fixed baffle is fixedly installed on the right side of the pushing plate, and the first proximity sensor is fixedly installed on the fixed baffle.

[0009] Furthermore, the loading assembly includes: a plate conveyor, a second proximity sensor, a lifting mechanism, a front and rear alignment assembly, a baffle assembly and a lifting assembly, the plate conveyor is fixedly installed on the upper side of the frame, two of the second proximity sensors are fixedly installed on the middle side of the frame, the lifting mechanism is fixedly installed on the lower side of the frame, a plurality of extension rods are provided at the output end of the lifting mechanism for lifting the stacked cardboard, two mobile conveying plates are provided on the plate conveyor, each of the mobile conveying plates is installed with a front and rear alignment assembly, a plurality of openings are provided on the mobile conveying plate for accommodating the extension rods at the output end of the lifting mechanism, two baffle assemblies are installed on the middle side of the frame, and the lifting assembly is installed on the right side of the mobile conveying plate.

[0010] Furthermore, the front-to-rear alignment assembly includes: a lower fixed frame, a gear, a fixed rod, a rack, a sliding rod, a gas spring, a sliding plate, a rotating rod, a connecting rod, a vertical blocking bar and a third proximity sensor, wherein the lower fixed frame is fixedly mounted on the lower side of the movable conveying plate, the gear is rotatably connected to the middle side of the lower fixed frame through a rotating shaft, the two fixed rods are fixedly mounted on the inner side wall of the lower fixed frame, one end of the rack is slidably connected to the fixed rod, the sliding rod is fixedly mounted on the end of the rack away from the fixed rod, the end of the sliding rod away from the rack is slidably connected to the lower fixed frame, and one end of the gas spring is rotated through the rotating shaft The gear is rotatably connected to the lower fixed frame, and the other end of the gas spring is rotatably connected to the middle side of the rack through a rotating shaft. The two sliding plates are symmetrically arranged on the front and rear sides of the lower fixed frame. The sliding plate is slidably connected to the upper side of the lower fixed frame through a guide rail and a slider. The two rotating rods are symmetrically rotatably connected to the front and rear sides of the gear through the rotating shaft. The connecting rod is rotatably connected to the end of the rotating rod away from the gear through the rotating shaft. A plurality of vertical baffles are fixedly mounted on the sliding plate, and the end of the vertical baffle away from the sliding plate is arranged in an opening on the movable conveying plate. The third proximity sensor is fixedly mounted on the middle side of the movable conveying plate.

[0011] Furthermore, the lifting assembly includes: a second cylinder and a lifting plate, the second cylinder is fixedly installed on the right side of the lower fixed frame through a bracket, the lower side of the lifting plate is fixedly installed on the output end of the second cylinder, and the upper side of the lifting plate is slidably connected to the right side of the movable conveying plate.

[0012] Furthermore, the baffle assembly includes: a third cylinder, a sliding baffle and a touch switch, the third cylinder is fixedly installed on the middle side of the frame, the sliding baffle is fixedly installed on the output end of the third cylinder, and the touch switch is fixedly installed on the right side wall of the sliding baffle.

[0013] Furthermore, the feeding assembly includes: a transverse slide cylinder, a longitudinal slide cylinder, a suction cup and a fourth proximity sensor, the transverse slide cylinder is fixedly installed on the upper side of the frame through a bracket, the longitudinal slide cylinder is fixedly installed on the output end of the transverse slide cylinder, a plurality of suction cups are fixedly installed on the output end of the longitudinal slide cylinder, and the fourth proximity sensor is fixedly installed on the lower side of the output end of the longitudinal slide cylinder.

[0014] Furthermore, the support plate assembly includes: an adjusting bracket and a support plate, a plurality of the adjusting brackets are fixedly mounted on the upper side of the frame, and the support plate is fixedly mounted on the adjusting bracket.

[0015] Furthermore, the adjustment component includes: an electric linear module, a rotating column and a perforated plate, two of the electric linear modules are fixedly mounted on the left and right side walls of the vacuum adsorption conveyor belt, the rotating column is rotatably connected to the vacuum adsorption conveyor belt via a rotating shaft, a torsion spring is arranged on the rotating shaft of the rotating column, one end of the torsion spring is fixedly connected to the rotating column, and the other end of the torsion spring is fixedly connected to the vacuum adsorption conveyor belt, a plurality of the perforated plates are arranged together to form a perforated belt wound around the rotating column, and adjacent perforated plates are rotatably connected together via a rotating shaft, one end of the perforated belt is fixedly connected to the rotating column, and the other end of the perforated belt is fixedly connected to the output end of the electric linear module.

[0016] Furthermore, the first cylinder, the first proximity sensor, the plate conveyor, the second proximity sensor, the lifting mechanism, the third proximity sensor, the second cylinder, the third cylinder, the touch switch, the transverse slide cylinder, the longitudinal slide cylinder, the suction cup, the fourth proximity sensor, the electric linear module and the vacuum adsorption conveyor belt are all electrically connected to the external controller.

[0017] In order to better achieve the purpose of the present invention, the present invention also provides a method for a piece-by-piece feeding device for box assembly, comprising the following steps: Step 1: Adjust the width range of the conveyor belt adsorption of the vacuum adsorption conveyor belt. The output end of the electric linear module moves to drive the hole-shielding belt to move, and the openings on the vacuum adsorption conveyor belt are blocked to adapt to the current size of thick cardboard. The stacked thick cardboard is placed on the rack in front of the fixed baffle. The first proximity sensor on the left side of the fixed baffle detects the stacked thick cardboard. The external controller controls the first cylinder output end of the pusher assembly to move rightward to drive the pusher plate to move rightward. The pusher plate moves to push the stacked thick cardboard onto the plate conveyor of the loading assembly. The pusher plate cooperates with the lifting plate of the lifting assembly to align the stacked thick cardboard in the left and right directions. Step 2: The third proximity sensor of the front and rear alignment assembly detects the stacked thick cardboard on the moving conveying plate of the plate conveyor, and the third proximity sensor transmits an electrical signal to the external controller. The external controller controls the plate conveyor to start and convey the stacked thick cardboard toward the middle side of the frame. At this time, the sliding rod of the front and rear alignment assembly leaves the side wall of the frame, and the compressed gas spring recovers, driving the rack to move away from the middle side of the frame. The rack moves away from the middle side of the frame and drives the gear to rotate. The gear rotation drives the rotating rod to rotate. The rotating rod rotation drives the connecting rod to move toward the center axis of the gear. The connecting rod moves toward the center axis of the gear and drives the sliding plate to move toward the center axis of the gear. The sliding plate moves toward the center axis of the gear and drives the vertical baffle to move toward the center axis of the gear, so that the stacked thick cardboard is aligned in the front and rear directions. Step 3: When the moving conveying plate of the plate conveyor approaches the middle side of the frame, the second proximity sensor on the front side of the frame detects the moving conveying plate first, and then the second proximity sensor on the rear side of the frame detects the moving conveying plate. The two second proximity sensors transmit the electrical signal at this time to the external controller, and the external controller controls the baffle assembly on the rear side of the frame to block, and the sliding rod of the front and rear alignment assembly contacts the sliding baffle of the baffle assembly, so that the front and rear alignment assembly releases the stacked cardboard, and the lower fixed frame of the front and rear alignment assembly contacts the touch switch on the sliding baffle, and the touch switch transmits the electrical signal to the external controller, and the external controller controls the plate conveyor to stop; Step 4: The fourth proximity sensor of the feeding assembly detects that there is a stacked thick cardboard on the lower side of the suction cup, and the fourth proximity sensor transmits an electrical signal to the external controller. The external controller controls the output end of the longitudinal slide cylinder to move downward to drive the suction cup to move downward, and suck up the thick cardboard. The output end of the transverse slide cylinder moves to drive the longitudinal slide cylinder and the thick cardboard to move toward the pallet assembly. After the thick cardboard contacts the pallet assembly, it continues to move to the glue coating machine. At the same time, the external controller controls the lifting mechanism to continuously lift the stacked thick cardboard. Step 5: After the stacked cardboards on the moving conveyor plate of the plate conveyor are loaded, the third proximity sensor detects that there is no stacked cardboard on the moving conveyor plate, and transmits an electrical signal to the external controller. The external controller controls the rear baffle assembly in the frame to descend and restart the plate conveyor. The plate conveyor transports the stacked cardboards on the rear moving conveyor plate to the middle side of the frame and continues to load them piece by piece.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention aligns the stacked thick cardboard in left and right directions while pre-loading by cooperating with the push plate and the lifting plate of the lifting assembly; the third proximity sensor of the front and rear alignment assembly detects the stacked thick cardboard on the moving conveying plate of the plate conveyor, and the third proximity sensor transmits an electrical signal to an external controller, and the external controller controls the plate conveyor to start conveying the stacked thick cardboard toward the middle side of the frame. At this time, the sliding rod of the front and rear alignment assembly leaves the side wall of the frame, and aligns the stacked thick cardboard in front and back directions, which is beneficial to aligning the sheets in the front and rear and left and right directions.

[0019] 2. When the moving conveying plate of the plate conveyor approaches the middle side of the frame, the second proximity sensor on the front side of the frame detects the moving conveying plate first, and then the second proximity sensor on the rear side of the frame detects the moving conveying plate. The two second proximity sensors transmit the electrical signal at this time to the external controller, and the external controller controls the rear baffle assembly in the frame to block, and the sliding rod of the front and rear alignment assembly contacts the sliding baffle of the baffle assembly, so that the front and rear alignment assembly releases the stacked thick cardboard, and the lower fixed frame of the front and rear alignment assembly contacts the touch switch on the sliding baffle, and the touch switch transmits the electrical signal to the external controller, and the external controller controls the plate conveyor to stop. After the feeding assembly conveys the stacked thick cardboard, the rear moving conveying plate of the plate conveyor of the loading assembly is placed with the stacked thick cardboard, and the plate conveyor conveys the stacked thick cardboard of the rear moving conveying plate to the middle side of the frame, which is conducive to alternating loading of double stations to ensure the continuity of loading; it is conducive to aligning the sheets in the front and back and left and right directions while performing alternating loading of double stations.

[0020] 3. The fourth proximity sensor of the feeding assembly detects that there is stacked thick cardboard on the lower side of the suction cup. The fourth proximity sensor transmits an electrical signal to the external controller. The external controller controls the output end of the longitudinal slide cylinder to move downward to drive the suction cup to move downward, and suck up the thick cardboard. The output end of the transverse slide cylinder moves to drive the longitudinal slide cylinder and the thick cardboard to move toward the pallet assembly. After the thick cardboard contacts the pallet assembly, it continues to move to the gluing machine. At the same time, the external controller controls the lifting mechanism to continuously lift the stacked thick cardboard, which is convenient for continuous loading one by one. The double-station alternating loading can be performed while the sheets are aligned in the front and back and left and right directions. The sheets can also be continuously loaded one by one, which is convenient for processing at the next station. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 2 It is a front view of the present invention; Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Figure 4 It is a side view of the present invention; Figure 5 The three-dimensional structure of the present invention is shown in FIG. Figure 3 ; Figure 6 The three-dimensional structure of the present invention is shown in FIG. Figure 4 ; Figure 7 A top view of the present invention; Figure 8 The structure diagram of the feeding assembly of the present invention is shown in FIG. Figure 1 ; Fig. 9 for Figure 8 A magnified view of middle; Fig.10 The structure diagram of the feeding assembly of the present invention is shown in FIG. Figure 2 ; Fig.11 It is a structural schematic diagram of the front and rear alignment components of the present invention in a loosened alignment state; Fig.12 It is a structural schematic diagram of the front and rear alignment components of the present invention in a clamped and aligned state; Fig.13 This is a schematic diagram of the structure of the vacuum adsorption conveyor belt and the adjustment component of the present invention with some structures removed; Fig.14 for Fig.13 Enlarged view of B.

[0023] The numbers in the figure represent: 1. Frame; 2. Pushing assembly; 21. First cylinder; 22. Pushing plate; 23. Fixed baffle; 24. First proximity sensor; 3. Loading assembly; 31. Plate conveyor; 32. Second proximity sensor; 33. Lifting mechanism; 4. Feeding assembly; 41. Horizontal slide cylinder; 42. Longitudinal slide cylinder; 43. Suction cup; 44. Fourth proximity sensor; 5. Support plate assembly; 51. Adjustment bracket; 52. Support plate; 6. Gluing machine; 7. Vacuum adsorption conveyor belt; 8. Adjustment assembly; 8 1. Electric linear module; 82. Rotating column; 83. Perforated plate; 9. Front and rear alignment assembly; 91. Lower fixed frame; 92. Gear; 93. Fixed rod; 94. Rack; 95. Sliding rod; 96. Gas spring; 97. Sliding plate; 98. Rotating rod; 99. Connecting rod; 910. Vertical baffle; 911. Third proximity sensor; 10. Second cylinder; 11. Lifting plate; 12. Third cylinder; 13. Sliding baffle; 14. Touch switch; 15. Perforated belt; 16. Moving conveyor plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] The present invention will be further described below in conjunction with the embodiments.

[0026] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0027] Embodiment 1: In some embodiments, please refer to Figure 1-Figure 14 A piece-by-piece feeding device for box body assembly comprises a frame 1, on the leftmost side of the frame 1 are symmetrically mounted two pusher assemblies 2 for preliminary feeding of stacked thick cardboards and left-right alignment of the stacked thick cardboards, on the right side of the pusher assemblies 2 is provided with a feeding assembly 3 for front-to-back alignment of the stacked thick cardboards and double-station alternating feeding of the stacked thick cardboards, on the middle side of the feeding assembly 3 is provided with a feeding assembly 4 for piece-by-piece feeding of the stacked thick cardboards, on the right side of the feeding assembly 3 is provided with a support plate assembly 5 for auxiliary support of the feeding of the thick cardboards, on the right side of the support plate assembly 5 is provided with a glue coating machine 6 for gluing the thick cardboards, on the right side of the glue coating machine 6 is provided with a vacuum adsorption conveyor belt 7 for negative pressure adsorption and conveying of the thick cardboards, and two adjustment assemblies 8 for adjusting the width range of adsorption of the conveying belt of the vacuum adsorption conveyor belt 7 are provided in the vacuum adsorption conveyor belt 7.

[0028] The pushing component 2 pushes the stacked thick cardboard into the loading component 3 as a whole. The loading component 3 alternately loads the stacked thick cardboard through the double station to ensure the continuity of loading. The feeding component 4 loads the stacked thick cardboard piece by piece. The support plate component 5 assists in supporting the thick cardboard so that it is transported piece by piece to the position of the glue coating machine 6 for gluing the thick cardboard. The glue coating machine 6 conveys the thick cardboard to the vacuum adsorption conveyor belt 7 after gluing. The adjustment component 8 adjusts the width range of the conveyor belt adsorption of the vacuum adsorption conveyor belt 7 to adapt to thick cardboards of different specifications, so as to improve the working efficiency of the vacuum adsorption conveyor belt 7, which is conducive to alternating loading at the double station, ensuring the continuity of loading, and continuously gluing and loading the sheets piece by piece, which is convenient for processing at the next station.

[0029] The pushing assembly 2 includes: a first cylinder 21, a pushing plate 22, a fixed baffle 23 and a first proximity sensor 24. The first cylinder 21 is fixedly installed on the leftmost side of the frame 1 through a bracket, the pushing plate 22 is fixedly installed on the output end of the first cylinder 21, the fixed baffle 23 is fixedly installed on the right side of the pushing plate 22, and the first proximity sensor 24 is fixedly installed on the fixed baffle 23.

[0030] The stacked thick cardboards are placed on the frame 1 in front of the fixed baffle 23, and the first proximity sensor 24 on the left side of the fixed baffle 23 detects the stacked thick cardboards. The external controller controls the output end of the first cylinder 21 of the pushing assembly 2 to move rightward to drive the pushing plate 22 to move rightward. The pushing plate 22 moves to push the stacked thick cardboards into the loading assembly 3. The pushing plate 22 cooperates with the loading assembly 3 to push and pre-load the stacked thick cardboards while aligning the left and right sides, which is conducive to continuous pre-loading and left-right alignment.

[0031] The feeding assembly 3 includes: a plate conveyor 31, a second proximity sensor 32, a lifting mechanism 33, a front and rear alignment assembly 9, a baffle assembly and a lifting assembly. The plate conveyor 31 is fixedly installed on the upper side of the frame 1, and two of the second proximity sensors 32 are fixedly installed on the middle side of the frame 1. The lifting mechanism 33 is fixedly installed on the lower side of the frame 1. A plurality of extension rods are provided at the output end of the lifting mechanism 33 for lifting the stacked cardboard. Two mobile conveying plates 16 are provided on the plate conveyor 31, and each of the mobile conveying plates 16 is installed with a front and rear alignment assembly 9. A plurality of openings are provided on the mobile conveying plate 16 for accommodating the extension rods at the output end of the lifting mechanism 33. Two baffle assemblies are installed on the middle side of the frame 1, and the lifting assembly is installed on the right side of the mobile conveying plate 16. The lifting mechanism 33 can be set as a ball screw lifting mechanism.

[0032] The stacked thick cardboards are pushed to the front side moving conveyor plate 16 position of the plate conveyor 31 of the loading assembly 3. The moving conveyor plate 16 of the plate conveyor 31 moves and drives the stacked thick cardboards to move. At this time, the front and rear alignment assembly 9 aligns the stacked thick cardboards in the front and rear directions. The moving conveyor plate 16 with the stacked thick cardboards moves to the middle side of the rack 1. The second proximity sensor 32 on the front side of the rack 1 detects the moving conveyor plate 16 first, and the second proximity sensor 32 on the rear side of the rack 1 detects the moving conveyor plate 16 later. The two second proximity sensors 32 will be the electrical The signal is transmitted to the external controller, and the external controller controls the baffle assembly on the rear side of the frame 1 to block, so that the mobile conveying plate 16 with the stacked thick cardboards moves to the middle side of the frame 1 and stops, and at the same time, the front and rear alignment components 9 loosen the stacked thick cardboards. After the feeding component 4 conveys the stacked thick cardboards, the rear mobile conveying plate 16 of the plate conveyor 31 of the loading component 3 is placed with the stacked thick cardboards, and the plate conveyor 31 conveys the stacked thick cardboards on the rear mobile conveying plate 16 to the middle side of the frame 1, which is conducive to alternating loading of double stations and ensures the continuity of loading.

[0033] Embodiment 2: In some embodiments, Figure 1-Figure 14 As shown, as a preferred embodiment of the present invention, the front-rear alignment component 9 includes: a lower fixed frame 91, a gear 92, a fixed rod 93, a rack 94, a sliding rod 95, a gas spring 96, a sliding plate 97, a rotating rod 98, a connecting rod 99, a vertical blocking bar 910 and a third proximity sensor 911, the lower fixed frame 91 is fixedly installed on the lower side of the movable conveying plate 16, the gear 92 is rotatably connected to the middle side of the lower fixed frame 91 through a rotating shaft, the two fixed rods 93 are fixedly installed on the inner wall of the lower fixed frame 91, one end of the rack 94 is slidably connected to the fixed rod 93, the sliding rod 95 is fixedly installed on the end of the rack 94 away from the fixed rod 93, and the end of the sliding rod 95 away from the rack 94 is slidably connected to the lower fixed frame 91, One end of the gas spring 96 is rotatably connected to the lower fixed frame 91 through a rotating shaft, and the other end of the gas spring 96 is rotatably connected to the middle side of the rack 94 through a rotating shaft. The two sliding plates 97 are symmetrically arranged on the front and rear sides of the lower fixed frame 91, and the sliding plate 97 is slidably connected to the upper side of the lower fixed frame 91 through guide rails and sliders. The two rotating rods 98 are symmetrically rotated front and rear through the rotating shaft and are connected to the front and rear sides of the gear 92. The connecting rod 99 is rotatably connected to the end of the rotating rod 98 away from the gear 92 through the rotating shaft. A plurality of vertical baffles 910 are fixedly installed on the sliding plate 97, and the end of the vertical baffle 910 away from the sliding plate 97 is arranged in an opening on the movable conveying plate 16. The third proximity sensor 911 is fixedly installed on the middle side of the movable conveying plate 16.

[0034] Fig.11 The gas spring 96 is in a compressed state.

[0035] The stacked thick cardboard is pushed to the front side moving conveying plate 16 position of the plate conveyor 31 of the loading assembly 3, and the third proximity sensor 911 of the front and rear alignment assembly 9 detects the stacked thick cardboard placed on the moving conveying plate 16. The third proximity sensor 911 transmits an electrical signal to the external controller, and the external controller controls the plate conveyor 31 to start conveying the stacked thick cardboard to the middle side of the frame 1, so that the sliding rod 95 of the front and rear alignment assembly 9 leaves the side wall of the frame 1, and the compressed gas spring 96 recovers, driving the rack 94 to move away from the middle side of the frame 1, and the rack 94 moves away from the middle side of the frame 1. The movement of the bar 94 in the direction away from the middle side of the frame 1 drives the gear 92 to rotate, the rotation of the gear 92 drives the rotating rod 98 to rotate, the rotation of the rotating rod 98 drives the connecting rod 99 to move toward the central axis of the gear 92, the connecting rod 99 moves toward the central axis of the gear 92 and drives the sliding plate 97 to move toward the central axis of the gear 92, the sliding plate 97 moves toward the central axis of the gear 92 and drives the vertical blocking bar 910 to move toward the central axis of the gear 92, so that the stacked thick cardboards are aligned in the front and back directions, which is conducive to aligning the stacked thick cardboards in the front and back directions.

[0036] The lifting assembly includes: a second cylinder 10 and a lifting plate 11, the second cylinder 10 is fixedly installed on the right side of the lower fixed frame 91 through a bracket, the lower side of the lifting plate 11 is fixedly installed on the output end of the second cylinder 10, and the upper side of the lifting plate 11 is slidably connected to the right side of the movable conveying plate 16.

[0037] When the feeding assembly 4 feeds materials, the output end of the second cylinder 10 moves downward to drive the lifting plate 11 to move downward to prevent blocking of the feeding.

[0038] The baffle assembly includes: a third cylinder 12, a sliding baffle 13 and a touch switch 14, the third cylinder 12 is fixedly installed on the middle side of the frame 1, the sliding baffle 13 is fixedly installed on the output end of the third cylinder 12, and the touch switch 14 is fixedly installed on the right side wall of the sliding baffle 13.

[0039] The output end of the third cylinder 12 moves upward, driving the sliding baffle 13 to move upward, blocking the front and rear alignment component 9 at the middle side of the frame 1, and the sliding rod 95 of the front and rear alignment component 9 contacts the sliding baffle 13, so that the front and rear alignment component 9 loosens the stacked thick cardboards, and the lower side fixing frame 91 of the front and rear alignment component 9 contacts the touch switch 14 on the sliding baffle 13, and the touch switch 14 transmits an electrical signal to the external controller, and the external controller controls the plate conveyor 31 to stop, which is conducive to limiting the front and rear alignment component 9 and triggering the front and rear alignment component 9 to loosen the stacked thick cardboards.

[0040] The feeding assembly 4 includes: a transverse slide cylinder 41, a longitudinal slide cylinder 42, a suction cup 43 and a fourth proximity sensor 44. The transverse slide cylinder 41 is fixedly installed on the upper side of the frame 1 through a bracket, the longitudinal slide cylinder 42 is fixedly installed on the output end of the transverse slide cylinder 41, a plurality of suction cups 43 are fixedly installed on the output end of the longitudinal slide cylinder 42, and the fourth proximity sensor 44 is fixedly installed on the lower side of the output end of the longitudinal slide cylinder 42.

[0041] The fourth proximity sensor 44 of the feeding assembly 4 detects that there is stacked thick cardboard on the lower side of the suction cup 43. The fourth proximity sensor 44 transmits an electrical signal to the external controller. The external controller controls the output end of the longitudinal slide cylinder 42 to move downward to drive the suction cup 43 to move downward, and suck up the thick cardboard. The output end of the transverse slide cylinder 41 moves to drive the longitudinal slide cylinder 42 and the thick cardboard to move toward the pallet assembly 5. After the thick cardboard contacts the pallet assembly 5, it continues to move to the glue coating machine 6. At the same time, the external controller controls the lifting mechanism 33 to continuously lift the stacked thick cardboard to facilitate continuous feeding one by one.

[0042] The support plate assembly 5 includes: an adjustment bracket 51 and a support plate 52 . A plurality of the adjustment brackets 51 are fixedly mounted on the upper side of the frame 1 , and the support plate 52 is fixedly mounted on the adjustment brackets 51 .

[0043] The end of the thick cardboard away from the suction cup 43 is close to the adjustment bracket 51 to prevent its upper and lower positions from deviating from the input end of the glue coating machine 6, which is beneficial to auxiliary support for the loading of the thick cardboard.

[0044] The adjustment component 8 includes: an electric linear module 81, a rotating column 82 and a perforated plate 83. The two electric linear modules 81 are fixedly installed on the left and right side walls of the vacuum adsorption conveyor belt 7. The rotating column 82 is rotatably connected to the vacuum adsorption conveyor belt 7 through a rotating shaft. A torsion spring is arranged on the rotating shaft of the rotating column 82. One end of the torsion spring is fixedly connected to the rotating column 82, and the other end of the torsion spring is fixedly connected to the vacuum adsorption conveyor belt 7. A plurality of perforated plates 83 are arranged together to form a perforated belt 15 wound around the rotating column 82. The adjacent perforated plates 83 are rotatably connected together through a rotating shaft. One end of the perforated belt 15 is fixedly connected to the rotating column 82, and the other end of the perforated belt 15 is fixedly connected to the output end of the electric linear module 81.

[0045] The output end of the electric linear module 81 moves to drive the hole-blocking belt 15 to move, blocking the openings on the vacuum adsorption conveyor belt 7 to adjust the width range of the conveyor belt adsorption of the vacuum adsorption conveyor belt 7, which is conducive to adapting to thick cardboard of different sizes, improving the adsorption effect, and preventing the thick cardboard from shifting.

[0046] Embodiment 3: In some embodiments, Figure 1-Figure 14As shown, as a preferred embodiment of the present invention, a method for a piece-by-piece feeding device for box assembly, the working process of this embodiment is as follows: Step 1: Adjust the width range of the conveyor belt adsorption of the vacuum adsorption conveyor belt 7, the output end of the electric linear module 81 moves to drive the hole-shielding belt 15 to move, and the openings on the vacuum adsorption conveyor belt 7 are blocked to adapt to the current size of the thick cardboard, and the stacked thick cardboard is placed on the rack 1 in front of the fixed baffle 23. The first proximity sensor 24 on the left side of the fixed baffle 23 detects the stacked thick cardboard, and the external controller controls the output end of the first cylinder 21 of the pushing assembly 2 to move rightward to drive the pushing plate 22 to move rightward. The pushing plate 22 moves rightward to push the stacked thick cardboard onto the plate conveyor 31 of the loading assembly 3, and the pushing plate 22 cooperates with the lifting plate 11 of the lifting assembly to align the stacked thick cardboard in the left and right directions; Step 2: The third proximity sensor 911 of the front and rear alignment assembly 9 detects the stacked thick cardboard on the moving conveying plate 16 of the plate conveyor 31, and the third proximity sensor 911 transmits an electrical signal to the external controller, which controls the plate conveyor 31 to start conveying the stacked thick cardboard toward the middle side of the frame 1. At this time, the sliding rod 95 of the front and rear alignment assembly 9 leaves the side wall of the frame 1, and the compressed gas spring 96 recovers, driving the rack 94 to move away from the middle side of the frame 1. The rack 94 moves away from the middle side of the frame 1 and drives the gear 92 to rotate. The rotation of the gear 92 drives the rotating rod 98 to rotate. The rotation of the rotating rod 98 drives the connecting rod 99 to move toward the central axis of the gear 92. The connecting rod 99 moves toward the central axis of the gear 92 and drives the sliding plate 97 to move toward the central axis of the gear 92. The sliding plate 97 moves toward the central axis of the gear 92 and drives the vertical stop bar 910 to move toward the central axis of the gear 92, so that the stacked thick cardboard is aligned in the front and rear directions. Step 3: When the moving conveying plate 16 of the plate conveyor 31 approaches the middle side of the frame 1, the second proximity sensor 32 on the front side of the frame 1 detects the moving conveying plate 16 first, and then the second proximity sensor 32 on the rear side of the frame 1 detects the moving conveying plate 16. The two second proximity sensors 32 transmit the electrical signal at this time to the external controller, and the external controller controls the rear baffle assembly in the frame 1 to block, and the sliding rod 95 of the front and rear alignment assembly 9 contacts the sliding baffle 13 of the baffle assembly, so that the front and rear alignment assembly 9 releases the stacked cardboard, and the lower side fixed frame 91 of the front and rear alignment assembly 9 contacts the touch switch 14 on the sliding baffle 13, and the touch switch 14 transmits the electrical signal to the external controller, and the external controller controls the plate conveyor 31 to stop; Step 4: The fourth proximity sensor 44 of the feeding assembly 4 detects that there is a stacked thick cardboard on the lower side of the suction cup 43, and the fourth proximity sensor 44 transmits an electrical signal to the external controller, and the external controller controls the output end of the longitudinal slide cylinder 42 to move downward to drive the suction cup 43 to move downward, and suck up the thick cardboard, and the output end of the transverse slide cylinder 41 moves to drive the longitudinal slide cylinder 42 and the thick cardboard to move toward the support plate assembly 5. After the thick cardboard contacts the support plate assembly 5, it continues to move to the glue coating machine 6, and at the same time, the external controller controls the lifting mechanism 33 to continuously lift the stacked thick cardboard; Step 5: After the stacked thick cardboards on the movable conveying plate 16 of the plate conveyor 31 are loaded, the third proximity sensor 911 detects that there is no stacked thick cardboard on the movable conveying plate 16, and transmits an electrical signal to the external controller. The external controller controls the rear baffle assembly in the frame 1 to descend and restart the plate conveyor 31. The plate conveyor 31 conveys the stacked thick cardboards on the rear movable conveying plate 16 to the middle side of the frame 1, and continues to load the materials one by one.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A piece-by-piece feeding device for box assembly, comprising a frame (1), characterized in that: The leftmost side of the frame (1) is symmetrically provided with two pusher assemblies (2) for preliminary loading of stacked thick cardboards and left-right alignment of the stacked thick cardboards; the right side of the pusher assemblies (2) is provided with a loading assembly (3) for front-back alignment of the stacked thick cardboards and double-station alternating loading of the stacked thick cardboards; the middle side of the loading assembly (3) is provided with a feeding assembly (4) for loading the stacked thick cardboards piece by piece; the right side of the loading assembly (3) is provided with a support plate assembly (5) for auxiliary support of the loading of the thick cardboards; the right side of the support plate assembly (5) is provided with a glue coating machine (6) for gluing the thick cardboards; the right side of the glue coating machine (6) is provided with a vacuum adsorption conveyor belt (7) for negative pressure adsorption and conveying of the thick cardboards; the vacuum adsorption conveyor belt (7) is provided with two adjustment assemblies (8) for adjusting the width range of the conveyor belt adsorption of the vacuum adsorption conveyor belt (7).

2. The piece-by-piece feeding device for box assembly according to claim 1, characterized in that: The pusher assembly (2) comprises: a first cylinder (21), a pusher plate (22), a fixed baffle (23) and a first proximity sensor (24); the first cylinder (21) is fixedly mounted on the leftmost side of the frame (1) via a bracket; the pusher plate (22) is fixedly mounted on the output end of the first cylinder (21); the fixed baffle (23) is fixedly mounted on the right side of the pusher plate (22); and the first proximity sensor (24) is fixedly mounted on the fixed baffle (23).

3. The piece-by-piece feeding device for box assembly according to claim 2, characterized in that: The loading assembly (3) comprises: a plate conveyor (31), a second proximity sensor (32), a lifting mechanism (33), a front-rear alignment assembly (9), a baffle assembly and a lifting assembly, wherein the plate conveyor (31) is fixedly mounted on the upper side of a frame (1), two second proximity sensors (32) are fixedly mounted on the middle side of the frame (1), the lifting mechanism (33) is fixedly mounted on the lower side of the frame (1), a plurality of extension rods are arranged at the output end of the lifting mechanism (33), two movable conveying plates (16) are arranged on the plate conveyor (31), each movable conveying plate (16) is mounted with a front-rear alignment assembly (9), a plurality of openings are arranged on the movable conveying plate (16), two baffle assemblies are mounted on the middle side of the frame (1), and the lifting assembly is mounted on the right side of the movable conveying plate (16).

4. The piece-by-piece feeding device for box assembly according to claim 3, characterized in that: The front-to-rear alignment assembly (9) comprises: a lower fixed frame (91), a gear (92), a fixed rod (93), a rack (94), a sliding rod (95), a gas spring (96), a sliding plate (97), a rotating rod (98), a connecting rod (99), a vertical stop bar (910) and a third proximity sensor (911), wherein the lower fixed frame (91) is fixedly mounted on the lower side of the movable conveying plate (16), the gear (92) is rotatably connected to the middle side of the lower fixed frame (91) via a rotating shaft, the two fixed rods (93) are fixedly mounted on the inner side wall of the lower fixed frame (91), one end of the rack (94) is slidably connected to the fixed rod (93), the sliding rod (95) is fixedly mounted on the end of the rack (94) away from the fixed rod (93), and the end of the sliding rod (95) away from the rack (94) is slidably connected to the lower fixed frame ( 91), one end of the gas spring (96) is rotatably connected to the lower fixed frame (91) through a rotating shaft, the other end of the gas spring (96) is rotatably connected to the middle side of the rack (94) through a rotating shaft, the two sliding plates (97) are symmetrically arranged on the front and rear sides of the lower fixed frame (91), the sliding plate (97) is arranged on the upper side of the lower fixed frame (91) to move forward and backward in the horizontal direction, the two rotating rods (98) are symmetrically rotatably connected to the front and rear sides of the gear (92) through the rotating shaft, the connecting rod (99) is rotatably connected to the end of the rotating rod (98) away from the gear (92) through the rotating shaft, a plurality of vertical baffles (910) are fixedly mounted on the sliding plate (97), the third proximity sensor (911) is fixedly mounted on the middle side of the movable conveying plate (16), and the racks (94) are all meshed with the gear (92).

5. The piece-by-piece feeding device for box assembly according to claim 4, characterized in that: The lifting assembly comprises: a second cylinder (10) and a lifting plate (11); the second cylinder (10) is fixedly mounted on the right side of a lower fixed frame (91) via a bracket; the lower side of the lifting plate (11) is fixedly mounted on the output end of the second cylinder (10); and the upper side of the lifting plate (11) is slidably connected to the right side of a movable conveying plate (16).

6. The piece-by-piece feeding device for box assembly according to claim 5, characterized in that: The baffle assembly comprises: a third cylinder (12), a sliding baffle (13) and a touch switch (14); the third cylinder (12) is fixedly mounted on the middle side of the frame (1); the sliding baffle (13) is fixedly mounted on the output end of the third cylinder (12); and the touch switch (14) is fixedly mounted on the right side wall of the sliding baffle (13).

7. The piece-by-piece feeding device for box assembly according to claim 6, characterized in that: The feeding assembly (4) comprises: a transverse slide cylinder (41), a longitudinal slide cylinder (42), a suction cup (43) and a fourth proximity sensor (44); the transverse slide cylinder (41) is fixedly mounted on the upper side of the frame (1) through a bracket; the longitudinal slide cylinder (42) is fixedly mounted on the output end of the transverse slide cylinder (41); a plurality of suction cups (43) are fixedly mounted on the output end of the longitudinal slide cylinder (42); and the fourth proximity sensor (44) is fixedly mounted on the lower side of the output end of the longitudinal slide cylinder (42).

8. The piece-by-piece feeding device for box assembly according to claim 7, characterized in that: The support plate assembly (5) comprises: an adjustment bracket (51) and a support plate (52); a plurality of the adjustment brackets (51) are fixedly mounted on the upper side of the frame (1); and the support plate (52) is fixedly mounted on the adjustment brackets (51).

9. The piece-by-piece feeding device for box assembly according to claim 8, characterized in that: The adjustment component (8) comprises: an electric linear module (81), a rotating column (82) and a perforated plate (83); the two electric linear modules (81) are fixedly mounted on the left and right side walls of the vacuum adsorption conveyor belt (7); the rotating column (82) is rotatably connected to the vacuum adsorption conveyor belt (7) via a rotating shaft; a torsion spring is arranged on the rotating shaft of the rotating column (82); one end of the torsion spring is fixedly connected to the rotating column (82); the other end of the torsion spring is fixedly connected to the vacuum adsorption conveyor belt (7); a plurality of perforated plates (83) are arranged together to form a perforated belt (15) wound around the rotating column (82); adjacent perforated plates (83) are rotatably connected together via a rotating shaft; one end of the perforated belt (15) is fixedly connected to the rotating column (82); the other end of the perforated belt (15) is fixedly connected to the output end of the electric linear module (81).

10. A method for a piece-by-piece feeding device for box body assembly, used in the piece-by-piece feeding device for box body assembly according to claim 9, characterized in that: The following steps are involved: Step 1: adjusting the width range of the conveyor belt adsorption of the vacuum adsorption conveyor belt (7), the output end of the electric linear module (81) moves to drive the hole-shielding belt (15) to move, and the openings on the vacuum adsorption conveyor belt (7) are blocked to adapt to the current size specifications of the thick cardboard, and the stacked thick cardboard is placed on the frame (1) in front of the fixed baffle (23), and the first proximity sensor (24) on the left side of the fixed baffle (23) detects the stacked thick cardboard, and the external controller controls the output end of the first cylinder (21) of the pushing component (2) to move rightward to drive the pushing plate (22) to move rightward, and the pushing plate (22) moves rightward to push the stacked thick cardboard onto the plate conveyor (31) of the loading component (3), and the pushing plate (22) cooperates with the lifting plate (11) of the lifting component to align the stacked thick cardboard in the left and right directions; Step 2: The third proximity sensor (911) of the front and rear alignment components (9) detects the stacked thick cardboard on the movable conveying plate (16) of the plate conveyor (31), and the third proximity sensor (911) transmits an electrical signal to the external controller, which controls the plate conveyor (31) to start conveying the stacked thick cardboard toward the middle of the frame (1). At this time, the sliding rod (95) of the front and rear alignment components (9) leaves the side wall of the frame (1), and the compressed gas spring (96) recovers, driving the rack (94) to move in a direction away from the middle of the frame (1). The rack (94) The movement in a direction away from the middle side of the frame (1) drives the gear (92) to rotate, the rotation of the gear (92) drives the rotating rod (98) to rotate, the rotation of the rotating rod (98) drives the connecting rod (99) to move toward the central axis of the gear (92), the connecting rod (99) moves toward the central axis of the gear (92) and drives the sliding plate (97) to move toward the central axis of the gear (92), the sliding plate (97) moves toward the central axis of the gear (92) and drives the vertical stop bar (910) to move toward the central axis of the gear (92), so that the stacked cardboards are aligned in the front and rear directions; Step 3: When the movable conveying plate (16) of the plate conveyor (31) approaches the middle side of the frame (1), the second proximity sensor (32) on the front side of the frame (1) first detects the movable conveying plate (16), and the second proximity sensor (32) on the rear side of the frame (1) detects the movable conveying plate (16) later. The two second proximity sensors (32) transmit the electrical signal at this time to the external controller, and the external controller controls the rear baffle assembly of the frame (1) to block, and the sliding rod (95) of the front and rear alignment assembly (9) contacts the sliding baffle (13) of the baffle assembly, so that the front and rear alignment assembly (9) releases the stacked cardboard, and the lower fixed frame (91) of the front and rear alignment assembly (9) contacts the touch switch (14) on the sliding baffle (13), and the touch switch (14) transmits the electrical signal to the external controller, and the external controller controls the plate conveyor (31) to stop; Step 4: the fourth proximity sensor (44) of the feeding assembly (4) detects that there is a stacked thick cardboard on the lower side of the suction cup (43), and the fourth proximity sensor (44) transmits an electrical signal to the external controller, and the external controller controls the output end of the longitudinal slide cylinder (42) to move downward to drive the suction cup (43) to move downward, so as to suck up the thick cardboard, and the output end of the transverse slide cylinder (41) moves to drive the longitudinal slide cylinder (42) and the thick cardboard to move toward the support plate assembly (5), and the thick cardboard continues to move to the glue coating machine (6) after contacting the support plate assembly (5), and at the same time, the external controller controls the lifting mechanism (33) to continuously lift the stacked thick cardboard; Step 5: After the stacked thick cardboards on the movable conveying plate (16) of the plate conveyor (31) are loaded, the third proximity sensor (911) detects that there are no stacked thick cardboards on the movable conveying plate (16), and transmits an electrical signal to the external controller. The external controller controls the rear baffle assembly in the frame (1) to descend and restart the plate conveyor (31). The plate conveyor (31) conveys the stacked thick cardboards on the rear movable conveying plate (16) to the middle side of the frame (1), and continues to load the cardboards piece by piece.

Citation Information

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