Full-automatic pipe coiling machine
Through the design of a fully automatic pipe rolling machine, the automatic retraction and deceleration of the air pipe is achieved by using components such as coil springs, ratchets and brake blocks, which solves the problems of inconvenient operation and large space occupation of traditional inflation equipment, and improves the neatness of the ship's deck and Inflatable efficiency, adapt to the marine environment.
Patent Information
- Application Number
- CN202411703713.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-01-14
AI Technical Summary
Traditional ship inflatable equipment is inconvenient to operate, takes up a large space, and requires more manual intervention, making it difficult to quickly deploy and automatically recycle in limited deck space, affecting the normal use of other equipment.
A fully automatic pipe reeling machine is designed, including a frame, reel device, a plug-in device and a brake mechanism. The automatic retraction and deceleration of the air pipe is achieved through components such as coil springs, ratchets, pawls and brake blocks to ensure inflation operation. Fast, safe and efficient.
It realizes automatic recycling of the trachea after inflation is completed, reduces manual intervention, saves space, improves operational safety and equipment service life, avoids trachea dissipation and equipment wear, meets the inflation needs of different lengths, and adapts to the marine environment.
Smart Images

Figure CN119306071A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipe reeling machines, and in particular to a fully automatic pipe reeling machine. Background Art
[0002] On large ships and other equipment, the tires, hydraulic systems and other equipment of carrier-based aircraft are prone to insufficient air pressure due to frequent takeoffs and landings and high-intensity operating environments, and require regular inflation and maintenance to ensure combat performance and flight safety. Traditional inflation equipment often uses fixed or manual operation methods, which have low operational flexibility and occupy a large space, and are not suitable for environments such as ships. Especially in limited deck space and complex marine operating conditions, ground support equipment must not only perform tasks efficiently and reliably, but also have functions such as rapid deployment and automatic recovery to ensure that the normal use of other equipment will not be affected during the multi-machine linkage support process.
[0003] Therefore, there is an urgent need to develop an automatic inflation hose reel mechanism suitable for ships. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to solve the problems in the prior art that the inflation equipment is inconvenient to operate, occupies a large space, and requires a lot of manual intervention, and to provide a fully automatic hose reel with a simple structure, convenient and quick operation, capable of realizing rapid inflation operations in limited deck space, and automatically recovering the inflation hose after the inflation operation is completed, with a small size, and the equipment occupies little space, thus avoiding interference of deck clutter with other operations.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a fully automatic pipe reel, characterized in that it includes a frame, a reel device, a pipe clamping device and a brake mechanism; The frame is a frame structure, with rollers at the bottom and a bracket at the top of both sides of the frame; The reel device comprises a reel and a support shaft, a hose is wound around the reel; the reel is rotatably connected to the two brackets through the support shaft, a coil spring is also arranged between the reel and the support shaft, and in an initial state, the coil spring is in a relaxed state; The pipe clamping device is located on one side of the reel and is used to control the rotation or fixation of the reel; The brake mechanism is located at the other side of the reel and is used to control the rotation speed of the reel.
[0006] Furthermore, the reel includes two side discs and a cylinder located between the two side discs, and the cylinder is coaxially arranged with the two side discs and fixedly connected; the support shaft includes a fixed shaft and a rotating shaft, one end of the fixed shaft is connected to one end of the rotating shaft through a bearing, the other end of the fixed shaft is fixedly connected to one of the brackets, and the other end of the rotating shaft is rotatably connected to the other bracket; the reel is sleeved on the support shaft, one side plate of which is rotatably connected to the fixed shaft, the other side plate is fixedly connected to the rotating shaft, and there is a spacing between the cylinder and the support shaft; the coil spring is wound on the fixed shaft, the inner end of which is fixedly connected to the fixed shaft, and the outer end is fixedly connected to the cylinder.
[0007] Furthermore, the pipe clamping device includes a ratchet, a pawl and a fixed plate, wherein the ratchet and the fixed plate sleeve are both arranged on a fixed shaft, wherein the ratchet is fixedly connected to the side disc and is loosely fitted with the fixed shaft, and the fixed plate is fixedly connected to the fixed shaft; the pawl is located outside the ratchet, and one end of the pawl is rotatably connected to the fixed plate through a connecting shaft; a tension spring is provided on one side of the pawl, one end of the tension spring is connected to the pawl, and the other end is connected to the fixed plate through a spring seat.
[0008] Furthermore, at least one notch is provided on the circumferential surface of the ratchet.
[0009] Furthermore, the brake mechanism includes an active disc and a brake disc, and the active disc and the driven disc are both mounted on a rotating shaft, wherein the active disc is fixedly connected to the rotating shaft or the side disc, and the brake disc is fixedly connected to the bracket or the frame and cooperates with the rotating shaft clearance; a plurality of brake blocks are distributed around the active disc, and the brake blocks are connected to the active disc in a sliding manner and can move radially along the active plate; a reset spring is also provided between the brake block and the middle part of the active disc or the rotating shaft; a friction ring is provided on the side of the brake disc close to the active disc, and the friction ring is arranged coaxially with the rotating shaft and is located on the outside of the active disc. When the active disc rotates, the brake block can move to the outside of the active disc and fit with the friction ring to generate friction.
[0010] Furthermore, a channel is provided at one end of the rotating shaft away from the fixed shaft, and the channel extends to a position near the side disc and then bends toward one side of the rotating shaft and passes through the side of the rotating shaft; a connecting pipe is fixed on the side wall of the rotating shaft at a position corresponding to the channel, one end of the connecting pipe is connected to the channel and closes the end of the channel, and the inner end of the hose is connected to the other end of the connecting pipe; a rotating joint and an adapter are provided at the end of the rotating shaft, and the adapter is connected to the rotating shaft through the rotating joint, and the adapter is connected to the channel.
[0011] Furthermore, a pipe arranger is provided at the lower part of the frame, and the pipe arranger includes a bidirectional screw rod, a catheter slider and a guide rod; the two ends of the bidirectional screw rod are rotatably connected to the two sides of the frame through a support block respectively, and the catheter slider is connected to the bidirectional screw rod by threaded cooperation; the guide rod is arranged in parallel with the bidirectional screw rod, and the two ends thereof are fixedly connected to the two support blocks respectively, and the catheter slider is provided with a guide hole, and is slidably connected to the guide rod through the guide hole; a catheter frame is provided on the catheter slider, and the outer end of the hose passes through the catheter frame; the end of the bidirectional screw rod close to the rotating shaft passes through the support block and is connected to a driven pulley, and a driving pulley is provided on the rotating shaft at a position corresponding to the driven pulley, and a transmission belt is wound around the driving pulley and the driven pulley.
[0012] Furthermore, the diameter of the driving pulley is greater than the diameter of the driven pulley.
[0013] Furthermore, the catheter rack includes two vertical rollers and two horizontal rollers, and a catheter hole is formed between the two vertical rollers and the two horizontal rollers; wherein the vertical roller is vertically arranged on the catheter slider and is rotatably connected to the catheter slide seat; the two ends of the two horizontal rollers are respectively connected to the two ends of the catheter slider through a vertical support rod.
[0014] Furthermore, an outer cover is provided around and on the upper side of the frame; a pipe outlet hole is provided on the side of the outer cover close to the pipe rack corresponding to the position of the pipe rack, and the outer end of the hose extends out of the pipe outlet hole after passing through the conduit hole.
[0015] Compared with the prior art, the present invention has the following advantages: 1. By setting a coil spring between the cylinder and the fixed shaft, the air tube can be automatically retracted by releasing the hand after inflation is completed, without manual intervention, reducing the operating burden; at the same time, the automatic retraction function can effectively save space, keep the deck tidy, and prevent the air tube from being scattered on the ground and affecting other ground operations.
[0016] 2. A brake mechanism is set between the frame and the side disc. When the air pipe is retracted too quickly, the brake block moves outward under the action of centrifugal force. When the brake block contacts the friction ring, friction is generated, thereby automatically realizing the deceleration function to prevent equipment wear or accidental injury to personnel caused by excessive retraction of the air pipe. This not only improves the safety of the pipe reel, but also reduces maintenance costs and potential safety hazards.
[0017] 3. A tube clamping device is arranged on the outer side of the side disc, and the tube clamping device is mainly composed of a ratchet and a pawl. In this way, each time a section of the air tube is pulled out, the air tube will be locked to prevent it from retracting, thereby meeting the inflation requirements of different lengths; the flexibility of operation is improved, and the cumbersome operation of manual fixing is avoided, making the inflation operation more convenient and efficient; at the same time, a notch is arranged on the ratchet, so that when the pawl is extended into the notch, it tilts in the direction of the tension spring under the action of the tension spring, so that the pawl can avoid hindering the reverse rotation of the ratchet, thereby ensuring that the hose recovery can be carried out normally and stably.
[0018] 4. A pipe arranger is provided at the lower part of the frame, and the pipe arranger is driven by the active pulley and the driven pulley, so that the air pipe can be evenly arranged when pulled out and retracted, avoiding the entanglement and twisting of the pipeline, extending the service life of the air pipe, and making the inflation operation smoother and more efficient.
[0019] 5. There are outer covers around the frame and on the upper side, which have certain waterproof and dustproof functions. They can adapt to the high humidity and high salt environment in the marine environment, reduce the impact of salt spray and dust on the mechanism, and thus extend the service life and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the present invention.
[0021] Figure 2 This is a schematic diagram of the structure of one side of the present invention after the outer cover is removed.
[0022] Figure 3 This is a schematic diagram of the structure of the other side after removing the outer cover of the present invention.
[0023] Figure 4 It is a schematic structural diagram of the reel device in the present invention.
[0024] Figure 5 for Figure 4 sectional view of .
[0025] Figure 6 It is a schematic diagram of the brake disc in the present invention.
[0026] Figure 7 It is a structural schematic diagram of the pipe clamping device.
[0027] In the figure: 1-frame, 2-roller, 3-bracket, 4-hose, 5-coil spring, 6-side disc, 7-cylinder, 8-fixed shaft, 9-rotating shaft, 10-ratchet, 11-pawl, 12-fixed disc, 13-tension spring, 14-active disc, 15-brake disc, 16-brake block, 17-reset spring, 18-connecting pipe, 19-swivel joint, 20-adapter, 21-bidirectional screw rod, 22-conduit slider, 23-guide rod, 24-support block, 25-conduit frame, 26-driven pulley, 27-active pulley, 28-transmission belt, 29-outer cover, 30-pipe outlet hole. DETAILED DESCRIPTION
[0028] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship described in the drawings, or the orientation or position relationship in which the invention product is usually placed when used, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", etc. do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted. In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Example: See Figure 1-Figure 7 A fully automatic pipe reel comprises a frame 1, a reel device, a pipe clamping device and a brake mechanism.
[0032] The frame 1 is a frame structure and is formed by welding metal rods / tubes; the frame 1 is a rectangular structure and has two layers, a roller 2 is provided at the bottom, and a bracket 3 is provided at the top of both sides of the frame 1, that is, on the frame 1.
[0033] The reel device comprises a reel and a support shaft, and a hose 4 is wound around the reel. The reel is rotatably connected to two brackets 3 through the support shaft, and a coil spring 5 is also arranged between the reel and the support shaft. In the initial state, the coil spring 5 is in a relaxed state. In specific implementation, the reel comprises two side discs 6 and a cylinder 7 located between the two side discs 6, and the cylinder 7 is arranged coaxially with the two side discs 6 and fixedly connected. The support shaft comprises a fixed shaft 8 and a rotating shaft 9, one end of the fixed shaft 8 is connected to one end of the rotating shaft 9 through a bearing, and a groove is arranged at the end of the rotating shaft 9 connected to the fixed shaft 8, and the bearing is embedded in the groove. The other end of the fixed shaft 8 is fixedly connected to one of the brackets 3, and the other end of the rotating shaft 9 is rotatably connected to the other bracket 3. The reel is sleeved on the support shaft, one side plate of which is rotatably connected to the fixed shaft 8, and the other side plate is fixedly connected to the rotating shaft 9, and there is a spacing between the cylinder 7 and the support shaft; in this way, the reel can rotate synchronously with the rotating shaft 9, while the fixed shaft 8 does not rotate. The coil spring 5 is wound on the fixed shaft 8 , with its inner end fixedly connected to the fixed shaft 8 and its outer end fixedly connected to the cylinder 7 .
[0034] In order to facilitate the gas supply and the retraction and release of the hose 4, a channel is provided at one end of the rotating shaft 9 away from the fixed shaft 8. The channel extends to the side disc 6, bends to one side of the rotating shaft 9 and passes through the side of the rotating shaft 9. A connecting pipe 18 is fixed on the side wall of the rotating shaft 9 at a position corresponding to the channel. One end of the connecting pipe 18 is connected to the channel and closes the end of the channel. Specifically, the diameter of the connecting pipe 18 is greater than or equal to the diameter of the channel, and the outlet of the channel is closed to the inside of the connecting pipe 18. When implemented, the other end of the connecting pipe 18 extends to the position close to the outside of the cylinder 7, bends to the inside of the winding drum and passes through the side disc 6. The inner end of the hose 4 is connected to the end of the connecting pipe 18 that passes through the side disc 6; the outer end is used to output gas after stretching. A rotary joint 19 and an adapter 20 are provided at the end of the rotating shaft 9. The adapter 20 is connected to the rotating shaft 9 via the rotary joint 19, and the adapter 20 is connected to the channel; in this way, it is more convenient to connect to the gas source, and the rotation of the rotating shaft 9 will not affect the gas output.
[0035] The pipe clamping device is located on one side of the reel and is used to control the rotation or fixation of the reel. In specific implementation, the pipe clamping device includes a ratchet 10, a pawl 11 and a fixed disk 12; the ratchet 10 and the fixed disk 12 are both arranged on the fixed shaft 8, wherein the ratchet 10 is fixedly connected to the side disc 6 and has a clearance fit with the fixed shaft 8, and the fixed disk 12 is fixedly connected to the fixed shaft 8. The pawl 11 is located outside the side wall of the ratchet 10, and one end of the pawl 11 is rotatably connected to the fixed disk 12 through a connecting shaft. A tension spring 13 is provided on one side of the pawl 11, one end of the tension spring 13 is connected to the pawl 11, and the other end is connected to the fixed disk 12 through a spring seat; under the action of the tension spring 13, the pawl 11 can be tightly attached to the ratchet 10. At least one notch is provided on the circumferential surface of the ratchet 10; when the pawl 11 is located in the notch, the tension spring 13 can make the pawl 11 turn. That is, in the initial state, when the ratchet 10 rotates forward, the pawl 11 is tightly attached to the ratchet 10 and the ratchet teeth of the ratchet 10 under the action of the tension spring 13, thereby preventing the ratchet 10 from rotating in the reverse direction; when the pawl 11 is located in the notch, the pawl 11 faces in the opposite direction of the ratchet 10 under the action of the tension spring 13. At this time, if the ratchet 10 rotates in the reverse direction, the pawl 11 no longer hinders the ratchet 10, thereby allowing the ratchet 10 to rotate freely in the reverse direction; if the ratchet 10 rotates forward again, the spikes of the ratchet 10 will again drive the pawl 11 to restore its state to face the square of the ratchet 10.
[0036] The brake mechanism is located on the other side of the reel and is used to control the rotation speed of the reel. In specific implementation, the brake mechanism includes an active disc 14 and a brake disc 15, and the active disc 14 and the driven disc are both sleeved on the rotating shaft 9, wherein the active disc 14 is fixedly connected to the rotating shaft 9 or the side disc 6, and the brake disc 15 is fixedly connected to the bracket 3 or the frame 1 and is clearance-matched with the rotating shaft 9; when this scheme is implemented, the brake disc 15 is fixedly connected to the frame 1 through the outer cover 29. There are several brake blocks 16 distributed around the active disc 14, and the brake blocks 16 are connected to the active disc 14 in a sliding fit and can move in the radial direction of the active disc. As an implementation method, a slide groove is provided in the radial direction of the brake disc 15 at a position corresponding to the brake block 16, and a slider is provided in the slide groove in a sliding fit, and the brake block 16 is fixedly connected to the slider. A reset spring 17 is also provided between the brake block 16 and the middle part of the active disc 14 or the rotating shaft 9. During implementation, one end of the reset spring 17 is fixedly connected to the brake block 16, and the other end is fixedly connected to the slider, and the slider is connected to the middle of the active disk 15 through a double connecting rod. The double connecting rod is rotatably connected through a connecting shaft to ensure that the brake block 16 is located near the center of the brake disk 15 when the active disk 14 is rotating at a low speed or not rotating. A friction ring is provided on the side of the brake disk 15 close to the active disk 14, and the friction ring is coaxially arranged with the rotating shaft 9 and is located outside the active disk 14; when the active disk 14 rotates, the brake block 16 can move to the outside of the active disk 14, and when the rotation speed of the active disk 14 reaches a certain speed, the brake block 16 can overcome the pulling force of the reset spring 17 and slide to fit with the friction ring to generate friction, thereby achieving deceleration.
[0037] During implementation, a pipe arranging device is provided at the lower part of the frame 1, and the pipe arranging device includes a bidirectional screw 21, a catheter slider 22 and a guide rod 23. The two ends of the bidirectional screw 21 are rotatably connected to the two sides of the frame 1 through a support block 24, and the catheter slider 22 is threadedly connected to the bidirectional screw 21; the guide rod 23 is arranged in parallel with the bidirectional screw 21, and its two ends are fixedly connected to the two support blocks 24, respectively. The catheter slider 22 is provided with a guide hole, and is slidably connected to the guide rod 23 through the guide hole. In this scheme, the cooperation mode between the bidirectional screw 21 and the catheter slider 22 is a mature existing technology. During operation, when the catheter slider 22 moves to one end of the bidirectional screw 21 (after being fitted with the support block 24), it can automatically turn and move toward the other end of the screw until it moves to the other end of the bidirectional screw 21 (after being fitted with the support block 24), and then turns to move in the opposite direction again. A catheter frame 25 is provided on the catheter slider 22, and the outer end of the hose 4 passes through the catheter frame 25; the end of the bidirectional screw 21 close to the rotating shaft 9 passes through the support block 24 and is connected to a driven pulley 26. On the rotating shaft 9, a driving pulley 27 is provided at a position corresponding to the driven pulley 26, and a transmission belt 28 is wound around the driving pulley 27 and the driven pulley 26; the driving pulley 27 can drive the driven pulley 26 to rotate through the transmission belt 28. The diameter of the driving pulley 27 is larger than the diameter of the driven pulley 26, so that the movement speed of the catheter slider 22 is faster. As a specific embodiment, the catheter frame 25 includes two vertical rollers and two horizontal rollers, and a catheter hole is formed between the two vertical rollers and the two horizontal rollers; wherein the vertical roller is vertically arranged on the catheter slider 22 and is rotatably connected to the catheter slide seat; the two ends of the two horizontal rollers are respectively connected to the two ends of the catheter slider 22 through a vertical support rod; in this way, the friction between the hose 4 and the catheter frame 25 during the expansion and contraction process can be reduced, thereby reducing wear.
[0038] During implementation, an outer cover 29 is provided around and on the upper side of the frame 1, wherein the outer cover 29 on the frame 1 is arc-shaped and covers the reel device. On the side of the outer cover 29 close to the pipe rack, a pipe outlet hole 30 is provided corresponding to the position of the pipe rack, and the outer end of the hose 4 extends out of the pipe outlet hole 30 after passing through the conduit hole, and is connected to a connector after the hose 4 extends out of the pipe outlet hole 30. When the frame 1 is a rectangular parallelepiped, the pipe outlet hole 30 is located on the outer cover 29 close to one end of the pipe rack. During implementation, a soft buffer ball is installed at one end of the hose 4 extending out of the outer cover 29, and the volume of the buffer ball is larger than the pipe outlet hole 30; at the end of the pipe collection process, the hose 4 also has a certain speed, and the impact of the connector at the outer end of the hose 4 and the outer cover 29 is reduced by providing the buffer ball, which can effectively protect the connector.
[0039] When in use, place the hose reel in a suitable position and connect the right adapter 20 of the hose reel to the air source. Then pull out the hose 4 to drive the reel to rotate. The rotation of the reel will shrink (tighten) the internal coil spring 5 and store energy. At the same time, the reel will also drive the rotating shaft 9 to rotate, and the driving pulley 27 on the rotating shaft 9 will rotate, and the driven pulley 26 will rotate through the transmission belt 28. The driven pulley 26 will then drive the bidirectional screw 21 to rotate, and the catheter slider 22 will reciprocate on the bidirectional screw 21. During the process of pulling out the hose 4, when the reel rotates to a certain position and the pawl 11 is within the ratchet range of the ratchet wheel 10, the pawl 11 fits with the ratchet. Loosening the hose 4 will cause the pawl 11 to get stuck on the ratchet wheel 10, and the reel cannot rotate. When the pawl 11 is in the notch of the ratchet wheel 10, the pawl 11 is separated from the ratchet. Pull the hose 4 again, and the rotation of the ratchet wheel 10 will cause the pawl 11 to fit with the ratchet of the ratchet wheel 10 again. After the inflation is completed, first pull the hose 4 so that the pawl 11 is located in the notch of the ratchet 10, and then release the hose 4. At this time, the pawl 11 is directed in the opposite direction of the ratchet 10 under the action of the tension spring 13, and the elastic potential energy stored in the coil spring 5 is released, which will rebound and cause the reel to rotate in the opposite direction. At this time, the pawl 11 cannot jam the ratchet 10, and the reel rotates in the opposite direction, so that the hose 4 is recovered, and the hose 4 can be neatly arranged on the cylinder 7 under the left and right reciprocating motion of the pipe arranger.
[0040] When the reel rotates too fast, the brake block 16 on the brake disc 15 adheres to the friction ring under the action of centrifugal force and generates friction. The faster the rotation speed, the greater the friction, so that the reel starts to slow down and the tube reeling speed is not too fast, which increases the safety of the entire mechanism.
[0041] This solution sets a coil spring 5 between the cylinder 7 and the fixed shaft 8, so that the air tube can be automatically retracted by releasing the hand after the inflation is completed, without manual intervention, thus reducing the operating burden; at the same time, the automatic retraction function can effectively save space, keep the deck clean, and prevent the air tube from being scattered on the ground and affecting other ground operations. A brake mechanism is set between the frame 1 and the side disc 6. When the air tube is retracted too fast, the brake block 16 moves outward under the action of centrifugal force. When the brake block 16 contacts the friction ring, friction is generated, thereby automatically realizing the deceleration function, preventing equipment wear or accidental injury to personnel caused by excessive air tube retraction; it not only improves the safety of the tube reel, but also reduces maintenance costs and potential safety hazards. A pipe clamping device is arranged on the outside of the side disc 6, and the pipe clamping device is mainly composed of a ratchet 10 and a pawl 11. In this way, each time a section of the air pipe is pulled out, the air pipe will be locked to prevent it from retracting, so as to meet the inflation requirements of different lengths; the flexibility of operation is improved, and the cumbersome operation of manual fixing is avoided, making the inflation operation more convenient and efficient; at the same time, a notch is arranged on the ratchet 10, so that when the pawl 11 extends into the notch, it tilts in the direction of the tension spring 13 under the action of the tension spring 13, so that the pawl 11 can avoid hindering the reverse rotation of the ratchet 10, thereby ensuring that the hose 4 can be recovered normally and stably. A pipe arranging device is arranged at the lower part of the frame 1, and the pipe arranging device is driven by the active pulley 27 and the driven pulley 26, so that the air pipe can be evenly arranged when pulled out and retracted, avoiding the entanglement and twisting of the pipeline, extending the service life of the air pipe, and making the inflation operation smoother and more efficient. An outer cover 29 is provided around and on the upper side of the frame 1, which has certain waterproof and dustproof functions, can adapt to the high humidity and high salt environment in the marine environment, reduce the impact of salt mist and dust on the mechanism, and thus extend the service life and reliability of the equipment.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the technical solution. Those skilled in the art should understand that those modifications or equivalent substitutions of the technical solution of the present invention that do not depart from the purpose and scope of the technical solution should be included in the scope of the claims of the present invention.
Claims
1. A fully automatic pipe reel, characterized in that: It includes a frame, a reel device, a pipe clamping device and a brake mechanism; The frame is a frame structure, with rollers at the bottom and a bracket at the top of both sides of the frame; The reel device comprises a reel and a support shaft, a hose is wound around the reel; the reel is rotatably connected to the two brackets through the support shaft, a coil spring is also arranged between the reel and the support shaft, and in an initial state, the coil spring is in a relaxed state; The pipe clamping device is located on one side of the reel and is used to control the rotation or fixation of the reel; The brake mechanism is located at the other side of the reel and is used to control the rotation speed of the reel.
2. The fully automatic pipe reel according to claim 1, characterized in that: The reel includes two side discs and a cylinder located between the two side discs, and the cylinder is coaxially arranged with the two side discs and fixedly connected; the support shaft includes a fixed shaft and a rotating shaft, one end of the fixed shaft is connected to one end of the rotating shaft through a bearing, the other end of the fixed shaft is fixedly connected to one of the brackets, and the other end of the rotating shaft is rotatably connected to the other bracket; the reel is sleeved on the support shaft, one side plate of which is rotatably connected to the fixed shaft, the other side plate is fixedly connected to the rotating shaft, and there is a spacing between the cylinder and the support shaft; the coil spring is wound on the fixed shaft, the inner end of which is fixedly connected to the fixed shaft, and the outer end is fixedly connected to the cylinder.
3. A fully automatic pipe reel according to claim 2, characterized in that: The pipe clamping device includes a ratchet, a pawl and a fixed disk, wherein the ratchet and the fixed disk sleeve are both arranged on the fixed shaft, wherein the ratchet is fixedly connected to the side disk and has a clearance fit with the fixed shaft, and the fixed disk is fixedly connected to the fixed shaft; the pawl is located outside the ratchet, and one end of the pawl is rotatably connected to the fixed disk through a connecting shaft; a tension spring is provided on one side of the pawl, one end of the tension spring is connected to the pawl, and the other end is connected to the fixed disk through a spring seat.
4. The fully automatic pipe reel according to claim 3, characterized in that: At least one notch is provided on the circumferential surface of the ratchet.
5. The fully automatic pipe reel according to claim 2, characterized in that: The brake mechanism comprises an active disc and a brake disc, wherein the active disc and the driven disc are both sleeved on a rotating shaft, wherein the active disc is fixedly connected to the rotating shaft or a side disc, and the brake disc is fixedly connected to a bracket or a frame and cooperates with a clearance of the rotating shaft; a plurality of brake blocks are distributed around the active disc, wherein the brake blocks are connected to the active disc in a sliding cooperation and can move radially along the active plate; a reset spring is also provided between the brake block and the middle of the active disc or the rotating shaft; a friction ring is provided on the side of the brake disc close to the active disc, wherein the friction ring is arranged coaxially with the rotating shaft and is located on the outside of the active disc, and when the active disc rotates, the brake block can move to the outside of the active disc and fit with the friction ring to generate friction.
6. The fully automatic pipe reel according to claim 2, characterized in that: A channel is provided at one end of the rotating shaft away from the fixed shaft, and the channel extends to a position close to the side disc and then bends toward one side of the rotating shaft and passes through the side of the rotating shaft; a connecting pipe is fixed on the side wall of the rotating shaft at a position corresponding to the channel, one end of the connecting pipe is communicated with the channel and closes the end of the channel, and the inner end of the hose is connected to the other end of the connecting pipe; a rotating joint and an adapter are provided at the end of the rotating shaft, and the adapter is connected to the rotating shaft through the rotating joint, and the adapter is communicated with the channel.
7. The fully automatic pipe reel according to claim 2, characterized in that: A pipe arranger is provided at the lower part of the frame, and the pipe arranger includes a bidirectional screw rod, a catheter slider and a guide rod; the two ends of the bidirectional screw rod are rotatably connected to the two sides of the frame through a support block respectively, and the catheter slider is connected to the bidirectional screw rod by threaded cooperation; the guide rod is arranged in parallel with the bidirectional screw rod, and the two ends thereof are fixedly connected to the two support blocks respectively, and the catheter slider is provided with a guide hole, and is slidably connected to the guide rod through the guide hole; a catheter frame is provided on the catheter slider, and the outer end of the hose passes through the catheter frame; the end of the bidirectional screw rod close to the rotating shaft passes through the support block and is connected to a driven pulley, and a driving pulley is provided on the rotating shaft at a position corresponding to the driven pulley, and a transmission belt is wound around the driving pulley and the driven pulley.
8. The fully automatic pipe reel according to claim 7, characterized in that: The diameter of the driving pulley is greater than the diameter of the driven pulley.
9. The fully automatic pipe reel according to claim 7, characterized in that: The catheter rack includes two vertical rollers and two horizontal rollers, and a catheter hole is formed between the two vertical rollers and the two horizontal rollers; wherein the vertical roller is vertically arranged on the catheter slider and is rotatably connected to the catheter slide seat; the two ends of the two horizontal rollers are respectively connected to the two ends of the catheter slider through a vertical support rod.
10. The fully automatic pipe reel according to claim 1, characterized in that: An outer cover is arranged around and on the upper side of the frame; a pipe outlet hole is arranged on the side of the outer cover close to the pipe rack corresponding to the position of the pipe rack, and the outer end of the hose passes through the conduit hole and then extends out from the pipe outlet hole.
Citation Information
Cited By
Floating type hose recovery system and device
CN121800009A
A floating hose recovery system and apparatus
CN121800009B