Insulation testing device for aluminum alloy bus duct
By designing an automated aluminum alloy bus trough insulation test device, the increased workload and error rate of manual operation in traditional testing methods are solved, achieving more efficient and accurate test results.
Patent Information
- Application Number
- CN202411602984.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-11
AI Technical Summary
The traditional aluminum alloy bus trough insulation test method requires manual connection and disconnection of the test probe, which increases the workload and error rate, and is time-consuming and has low efficiency.
An insulation testing device including a frame, universal wheel, megohmmeter, adjustment mechanism, connecting frame, electric push rod, insulating plate and positioning plate is designed to realize automatic alignment and connection of probes through an automated test process.
Reduces manual operations, improves test efficiency and accuracy, reduces human errors, and ensures the reliability and consistency of test results.
Smart Images

Figure CN119414183A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bus duct testing, and in particular to an insulation testing device for an aluminum alloy bus duct. Background Art
[0002] Aluminum alloy bus duct is a highly efficient power transmission and distribution equipment widely used in industrial and commercial buildings. It consists of an aluminum alloy shell, a phase busbar (usually made of copper or aluminum), an insulating partition, an insulating material covering the busbar, and fasteners. The aluminum alloy shell not only has good conductivity and mechanical strength, but also has excellent heat dissipation performance and protection level. It can effectively prevent moisture and dust from entering, thereby improving the reliability and safety of the system.
[0003] In order to ensure the safe operation of aluminum alloy bus duct, strict insulation test must be carried out before leaving the factory. The insulation test mainly includes ground test and relative test to detect the aging and damage of the insulating material inside the bus duct and prevent potential safety accidents. The traditional insulation test method usually uses a megohmmeter. The tester needs to manually connect the test probe of the megohmmeter to the conductive bus and the aluminum alloy shell to perform ground test and relative test. However, the traditional method has certain limitations. First, the tester needs to repeatedly manually connect and disconnect the test probe, which not only increases the workload but also is prone to errors. Secondly, the repeated manual operation process is time-consuming, which reduces the test efficiency and cannot meet the needs of large-scale production. Summary of the invention
[0004] In view of this, the present invention provides an insulation testing device for aluminum alloy bus duct, which can solve the shortcomings of testers needing to repeatedly manually connect and disconnect test probes when performing traditional aluminum alloy bus duct insulation testing, which not only increases the workload but is also prone to errors, is time-consuming and inefficient.
[0005] The technical implementation scheme of the present invention is: an insulation testing device for an aluminum alloy bus duct, comprising a frame, a first universal wheel and a megohmmeter, wherein the first universal wheel is rotatably arranged at intervals at the bottom of the frame, a megohmmeter is installed at the top of the frame, an adjustment mechanism is arranged on the frame, a connecting frame is connected to the adjustment mechanism, and the adjustment mechanism is used to adjust the position of the connecting frame, a first electric push rod is installed on the connecting frame, a connecting plate is connected to the telescopic rod of the first electric push rod, an insulating plate is slidably arranged at intervals on the connecting plate, a positioning plate is arranged at intervals at the bottom of the connecting plate, the number of the positioning plate and the insulating plate is the same, and the insulating plate is used to press the conductive bar on the aluminum alloy bus duct onto the positioning plate, and the connecting plate A moving mechanism is provided for driving the insulating plate to move, a copper plate is connected to the positioning plate, a positioning and docking mechanism is provided on the connecting plate, two first test probes are provided on the positioning and docking mechanism, the first test probes are electrically connected to the megohmmeter, and the positioning and docking mechanism is used to drive the two first test probes to move to dock with different copper plates to perform relative testing of the aluminum alloy bus duct, and a driving mechanism is also provided on the connecting plate, a second test probe is connected to the driving mechanism, the second test probe is electrically connected to the megohmmeter, and the driving mechanism is used to drive the second test probe to move to contact with the aluminum alloy shell on the aluminum alloy bus duct to perform ground testing of the aluminum alloy bus duct.
[0006] Optionally, the adjustment mechanism includes a screw rod, a servo motor and a first electric slide rail. A screw rod is rotatably arranged in the frame. A servo motor for driving the screw rod to rotate is installed on the frame. The output shaft of the servo motor is connected to the screw rod. A first electric slide rail is slidably arranged in the frame, and the first electric slide rail is threadedly connected to the screw rod. The slider of the first electric slide rail is connected to the connecting frame.
[0007] Optionally, the moving mechanism includes a second electric push rod and a spring, the second electric push rod is arranged on the connecting plate, the insulating plate is slidably connected to the telescopic rod of the second electric push rod, and a spring is connected between the insulating plate and the telescopic rod of the second electric push rod.
[0008] Optionally, the positioning docking mechanism includes a second electric slide rail, a mounting frame and a third electric push rod. Two second electric slide rails are installed on the top of the connecting plate. The sliders of the two second electric slide rails are connected to the mounting frame. The two mounting frames are installed with third electric push rods. The telescopic rods of the two third electric push rods are respectively connected to the two first test probes.
[0009] Optionally, the driving mechanism includes a mounting plate and a fourth electric push rod. The mounting plate is mounted on the bottom of the connecting plate. The fourth electric push rod is arranged on the mounting plate. The telescopic rod of the fourth electric push rod is connected to the second test probe.
[0010] Optionally, a wiping mechanism is also included, which includes a fixed plate, a first sponge block and a second sponge block. The fixed plate is installed on the bottom of the connecting plate, and the fixed plate is flush with the positioning plate. The fixed plate and one of the positioning plates are connected to the first sponge block, and the remaining positioning plates are connected to the second sponge block. The second sponge block is located between the first sponge blocks, and the first sponge block and the second sponge block are both used to wipe the conductive bar.
[0011] Optionally, a limiting mechanism is also included, which includes a third electric slide rail, a first limiting frame, a second limiting frame and a second universal wheel. The third electric slide rail is installed on the frame, the slider of the third electric slide rail is connected to the first limiting frame, the second limiting frame is installed on the frame, and the bottom of the first limiting frame and the second limiting frame are rotatably installed with a second universal wheel.
[0012] Optionally, a resistance increasing mechanism is also included, which includes a cylinder and a friction plate. The cylinder is installed on the frame, and the friction plate is connected to the telescopic rod of the cylinder.
[0013] The present invention has the following advantages: 1. The present invention can make the insulating plate and the positioning plate accurately and quickly contact the conductive bar of the aluminum alloy bus duct to be tested through the coordination of the adjustment mechanism, the connecting frame, the first electric push rod, the connecting plate, the insulating plate, the positioning plate and the moving mechanism. Then, the copper plate, the first test probe, the second test probe, the positioning docking mechanism and the driving mechanism can be coordinated to realize automatic alignment and connection of the test probe, reduce manual operation, improve test efficiency and accuracy, and the automated test process can reduce human errors and ensure the reliability and consistency of the test results.
[0014] 2. The present invention provides a wiping mechanism, and can use the first sponge block and the second sponge block to wipe the surface of the conductive bar, so as to clean the impurities on the surface of the conductive bar to prevent the impurities on the surface of the conductive bar from affecting subsequent insulation tests.
[0015] 3. The present invention can ensure the stability of the test device during the test by providing a limit mechanism and a resistance-increasing mechanism, thereby preventing safety accidents caused by movement or shaking of the test device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the adjustment mechanism of the present invention.
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the moving mechanism of the present invention.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the frame, insulating plate and positioning plate of the present invention.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the positioning docking mechanism of the present invention.
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the second electric slide rail, the mounting frame and the third electric push rod of the present invention.
[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the driving mechanism of the present invention.
[0023] Figure 8 It is a schematic diagram of the three-dimensional structure of the wiping mechanism of the present invention.
[0024] Fig. 9 This is a structural separation diagram of the first sponge block and the second sponge block of the present invention.
[0025] Fig.10 It is a three-dimensional structural schematic diagram of the limiting mechanism and the resistance increasing mechanism of the present invention.
[0026] Fig.11 It is a schematic diagram of the three-dimensional structure of the resistance increasing mechanism of the present invention.
[0027] The meanings of the reference numerals in the figure are as follows: 1: frame, 101: aluminum alloy housing, 102: conductive bar, 2: first universal wheel, 3: megohmmeter, 401: screw rod, 402: servo motor, 403: first electric slide rail, 5: connecting frame, 6: first electric push rod, 7: connecting plate, 8: insulating plate, 9: positioning plate, 1001: second electric push rod, 1002: spring, 11: copper plate, 1201: second electric slide rail, 1202: mounting frame, 1203: third electric push rod, 13: first test probe, 1401: mounting plate, 1402: fourth electric push rod, 15: second test probe, 16: fixing plate, 17: first sponge block, 18: second sponge block, 19: third electric slide rail, 20: first limit frame, 21: second limit frame, 22: second universal wheel, 23: cylinder, 24: friction plate. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.
[0029] Embodiment: An insulation test device for aluminum alloy bus duct, see Figure 1-Figure 7As shown, it includes a frame 1, a first universal wheel 2 and a megohmmeter 3; the first universal wheel 2 is arranged at intervals at the bottom of the frame 1; the megohmmeter 3 is installed on the right side of the top of the frame 1, and the megohmmeter 3 is used to perform insulation test on the aluminum alloy bus duct; It also includes a connecting frame 5, a first electric push rod 6, a connecting plate 7, an insulating plate 8, a positioning plate 9, a copper plate 11, a first test probe 13, a second test probe 15, an adjustment mechanism, a moving mechanism, a positioning docking mechanism and a driving mechanism; the frame 1 is provided with an adjustment mechanism, the adjustment mechanism is connected to the connecting frame 5, and the adjustment mechanism is used to adjust the position of the connecting frame 5 so that the connecting frame 5 can be aligned with the aluminum alloy bus duct to be tested; the left and right sides of the front side of the connecting frame 5 are both provided with first electric push rods 6; the telescopic movement of the two first electric push rods 6 A connecting plate 7 is connected between the rods; five insulating plates 8 are slidably arranged on the connecting plate 7 at intervals; five positioning plates 9 are arranged at intervals at the bottom of the connecting plate 7, and the positioning plate 9 is composed of two plate-like structures, which are distributed front and back. The front plate-like structure is made of non-conductive material, and the top of the rear plate-like structure is connected to the bottom of the connecting plate 7, and the rear plate-like structure is made of conductive material; a moving mechanism for driving the insulating plate 8 to move is provided on the connecting plate 7, so that the insulating plate 8 can press the conductive bar 102 against the positioning plate 9. On the rear plate-like structure, ensure that the conductive bar 102 is in close contact with the positioning plate 9; a group of copper plates 11 is arranged on the upper part of the rear plate-like structure of the positioning plate 9, and the number of the copper plates 11 in a group is two, and the two copper plates 11 in a group are distributed front and back, and a positioning docking mechanism is arranged on the top of the connecting plate 7, and two first test probes 13 are arranged on the positioning docking mechanism, and the two first test probes 13 are distributed front and back, and the first test probes 13 are electrically connected to the megohmmeter 3, and the positioning docking mechanism is used to drive the two first test probes 13 to move to different The two copper plates 11 are docked, wherein the first test probe 13 on the front side is docked with the copper plate 11 on the front side, and the first test probe 13 on the rear side is docked with the copper plate 11 on the rear side, so as to perform a relative test of the aluminum alloy bus duct; a driving mechanism is also provided on the connecting plate 7, and a second test probe 15 is connected to the driving mechanism. The second test probe 15 is electrically connected to the megohmmeter 3, and the driving mechanism is used to drive the second test probe 15 to move to contact with the aluminum alloy shell 101 on the aluminum alloy bus duct, so as to perform a ground test of the aluminum alloy bus duct.
[0030] See also Figure 2As shown, the adjustment mechanism includes a screw rod 401, a servo motor 402 and a first electric slide rail 403; the screw rod 401 is rotatably arranged at the lower inner part of the frame 1; the servo motor 402 for driving the screw rod 401 to rotate is installed on the left side of the lower inner part of the frame 1, and the output shaft of the servo motor 402 is connected to the left end of the screw rod 401; the first electric slide rail 403 is slidably arranged in the frame 1, and the lower side of the first electric slide rail 403 is threadedly connected to the screw rod 401, and the slider of the first electric slide rail 403 is connected to the connecting frame 5.
[0031] See also Figure 3 As shown, the moving mechanism includes a second electric push rod 1001 and a spring 1002; the second electric push rod 1001 is installed on the left side of the top of the connecting plate 7; the upper sides of the five insulating plates 8 are slidably connected to the telescopic rod of the second electric push rod 1001; and the spring 1002 is connected between the upper left parts of the five insulating plates 8 and the telescopic rod of the second electric push rod 1001.
[0032] See also Figure 5 and Figure 6 As shown, the positioning docking mechanism includes a second electric slide rail 1201, a mounting frame 1202 and a third electric push rod 1203; the second electric slide rails 1201 are installed on both the front and rear sides of the top of the connecting plate 7; the sliding blocks of the two second electric slide rails 1201 are connected to the mounting frame 1202; the third electric push rods 1203 are installed on the two mounting frames 1202, and the telescopic rods of the two third electric push rods 1203 are respectively connected to the two first test probes 13.
[0033] See also Figure 7 As shown, the driving mechanism includes a mounting plate 1401 and a fourth electric push rod 1402; the mounting plate 1401 is installed on the left side of the bottom of the connecting plate 7; the fourth electric push rod 1402 is arranged on the lower side of the mounting plate 1401, and the telescopic rod of the fourth electric push rod 1402 is connected to the second test probe 15.
[0034] When in use, the frame 1 is pushed to move, so that the first universal wheel 2 rolls on the ground, thereby driving the insulation test device to move to a specified position, so that the frame 1 is aligned with the stacked aluminum alloy bus duct (such as Figure 4As shown), the first electric slide rail 403 is then used to drive the connecting frame 5, the first electric push rod 6, the connecting plate 7, the insulating plate 8 and the positioning plate 9 to rise or fall, so that the insulating plate 8 and the positioning plate 9 are at the same height as the aluminum alloy bus duct to be tested, and then the servo motor 402 is used to drive the lead screw 401 to rotate forward or reverse, thereby driving the first electric slide rail 403, the connecting frame 5, the first electric push rod 6, the connecting plate 7, the insulating plate 8 and the positioning plate 9 to move left or right, so that the insulating plate 8 and the positioning plate 9 are aligned with the aluminum alloy bus duct to be tested, and the positions of the insulating plate 8 and the positioning plate 9 are adjusted accordingly, and then the first electric push rod 6 is used to drive the connecting plate 7, the insulating plate 8 and the positioning plate 9 to move forward until the rear plate-like structure of the positioning plate 9 contacts the conductive bar 102 of the aluminum alloy bus duct, and the conductive bar 10 2 is between the rear plate-like structure of the positioning plate 9 and the insulating plate 8, and then the telescopic rod of the second electric push rod 1001 is controlled to retract, so that the telescopic rod of the second electric push rod 1001 pulls the insulating plate 8 to the left through the spring 1002. When the insulating plate 8 contacts the conductive bar 102, the conductive bar 102 will block the movement of the insulating plate 8. When the telescopic rod of the second electric push rod 1001 continues to retract, the spring 1002 stretches. Under the elastic force of the spring 1002, the spring 1002 applies a pulling force to the insulating plate 8, so that the insulating plate 8 presses the conductive bar 102 against the rear plate-like structure of the positioning plate 9, so that the conductive bar 102 is in close contact with the rear plate-like structure of the positioning plate 9, thereby preventing the conductive bar 102 from having a poor contact with the rear plate-like structure of the positioning plate 9, and then proceed to the next step according to the test requirements: If it is necessary to perform a relative test on two adjacent conductive bars 102 in the aluminum alloy bus duct, the second electric slide rail 1201 drives the mounting frame 1202, the third electric push rod 1203 and the first test probe 13 to move left or right until the front and rear two first test probes 13 are respectively moved to the top of the front and rear two designated copper plates 11 (the positions of the two designated copper plates 11 need to be two of the two adjacent groups, and the two designated copper plates 11 cannot be in the same group), and then the third electric push rod 1203 drives the first test probe 13 to move downward, so that the first test probe 13 contacts the designated copper plate 11. In this way, the two The first test probes 13 are respectively in contact with two adjacent conductive bars 102 in the aluminum alloy bus duct, and then the megohmmeter 3 can be used to perform a relative test on the two adjacent conductive bars 102 in the aluminum alloy bus duct. After the relative test of the two adjacent conductive bars 102 in the aluminum alloy bus duct is completed, the third electric push rod 1203 is used to drive the first test probe 13 to move upward and reset, so that the first test probe 13 is separated from the specified copper plate 11, and then the above operation is repeated to perform a relative test on other adjacent two conductive bars 102 in the aluminum alloy bus duct, until all adjacent two conductive bars 102 in the aluminum alloy bus duct are relatively tested; If it is necessary to perform a ground test on the conductive bar 102 in the aluminum alloy bus duct, the second test probe 15 is driven to move forward by the fourth electric push rod 1402 until the second test probe 15 contacts the aluminum alloy shell 101 of the aluminum alloy bus duct, and then the corresponding mounting frame 1202, the third electric push rod 1203 and the first test probe 13 are driven to move left or right by the second electric slide rail 1201 on the front side until the first test probe 13 on the front side moves to just above the designated copper plate 11, and then the first test probe 13 is driven to move downward by the third electric push rod 1203 to contact the designated copper plate 11, and then the aluminum alloy bus duct can be tested by the megohmmeter 3. The conductive bar 102 in the aluminum alloy bus duct is tested for grounding. After the conductive bar 102 in the aluminum alloy bus duct has completed the grounding test, the third electric push rod 1203 is used to drive the first test probe 13 to move upward and reset, so that the first test probe 13 is separated from the specified copper plate 11. Then, the above operation is repeated to perform grounding tests on other conductive bars 102 in the aluminum alloy bus duct until all conductive bars 102 in the aluminum alloy bus duct have completed the grounding test. After all conductive bars 102 in the aluminum alloy bus duct have completed the grounding test, the fourth electric push rod 1402 is used to drive the second test probe 15 to move backward and reset, so that the second test probe 15 is separated from the aluminum alloy shell 101 of the aluminum alloy bus duct. When the above operation is completed, the insulation test of the specified aluminum alloy bus duct can be automatically completed, and then the telescopic rod of the second electric push rod 1001 is controlled to extend, during which the spring 1002 gradually returns to its original state. After the spring 1002 returns to its original state, the telescopic rod of the second electric push rod 1001 will pull the insulating plate 8 to the right through the spring 1002 to reset, so that the insulating plate 8 is separated from the conductive bar 102, and then the first electric push rod 6 drives the connecting plate 7, the insulating plate 8 and the positioning plate 9 to move backward and reset, so that the rear plate-like structure of the positioning plate 9 is separated from the conductive bar 102 of the aluminum alloy bus duct, and the conductive bar 102 leaves from between the rear plate-like structure of the positioning plate 9 and the insulating plate 8, and then repeat the above position adjustment operation of the insulating plate 8 and the positioning plate 9 until the insulating plate 8 and the positioning plate 9 are aligned with the next aluminum alloy bus duct to be tested, and then repeat the above operation, and the insulation test of the next aluminum alloy bus duct to be tested can be automatically repeated.
[0035] See also Figure 8 and Fig. 9As shown, a wiping mechanism is also included, which includes a fixed plate 16, a first sponge block 17 and a second sponge block 18; a fixed plate 16 is installed on the right side of the bottom of the connecting plate 7, and the fixed plate 16 is flush with the positioning plate 9; the left front part of the fixed plate 16 and the right front part of the leftmost positioning plate 9 are connected to the first sponge block 17, and the first sponge block 17 is connected to the front plate-like structure of the positioning plate 9; the front sides of the remaining four positioning plates 9 are connected to the second sponge block 18, and the second sponge block 18 is connected to the front plate-like structure of the positioning plate 9, and the second sponge block 18 is located between the two first sponge blocks 17, and the first sponge block 17 and the second sponge block 18 are both used to wipe the conductive bar 102.
[0036] When the connecting plate 7 and the positioning plate 9 move forward, the first sponge block 17 and the second sponge block 18 will first contact the conductive bar 102, and then as the connecting plate 7 and the positioning plate 9 continue to move, the first sponge block 17 and the second sponge block 18 will wipe the surface of the conductive bar 102 to clean the impurities on the surface of the conductive bar 102 to prevent the impurities on the surface of the conductive bar 102 from affecting the subsequent insulation test. When the first sponge block 17 and the second sponge block 18 continue to move forward, the first sponge block 17 and the second sponge block 18 will separate from the conductive bar 102, and the first sponge block 17 and the second sponge block 18 will contact the insulating sleeve on the surface of the conductive bar 102 (only the part of the conductive bar 102 at the port will be exposed, and the surface of the rest of the conductive bar 102 is protected by the insulating sleeve) In this way, when the current passes through the conductive bar 102, it can prevent the current from causing damage to the first sponge block 17 and the second sponge block 18, and by arranging the first sponge block 17 and the second sponge block 18 on the front plate-like structure of the positioning plate 9, the non-conductive material of the front plate-like structure of the positioning plate 9 can be used to protect the first sponge block 17 and the second sponge block 18, avoiding the current from passing through the conductive material of the rear plate-like structure of the positioning plate 9. The plate structure causes damage to the first sponge block 17 and the second sponge block 18; when the connecting plate 7 and the positioning plate 9 move backward and reset, the connecting plate 7 and the positioning plate 9 will drive the fixing plate 16, the first sponge block 17 and the second sponge block 18 to move backward and reset, so that the first sponge block 17 and the second sponge block 18 are separated from the insulating sleeve and the surface of the conductive bar 102 in turn.
[0037] See also Fig.10 As shown, it also includes a limiting mechanism, which includes a third electric slide rail 19, a first limiting frame 20, a second limiting frame 21 and a second universal wheel 22; the third electric slide rail 19 is installed on the lower front part of the frame 1; the first limiting frame 20 is connected to the slider of the third electric slide rail 19; the second limiting frame 21 is installed on the right side of the lower front part of the frame 1; the second universal wheel 22 is rotatably installed at the bottom of the first limiting frame 20 and the second limiting frame 21.
[0038] See also Fig.10and Fig.11 As shown, a resistance increasing mechanism is also included, which includes a cylinder 23 and a friction plate 24; the cylinder 23 is installed in the middle of the lower side of the frame 1; and the friction plate 24 is connected to the telescopic rod of the cylinder 23.
[0039] When the frame 1 is pushed to move, the frame 1 will drive the third electric slide rail 19, the first limit frame 20, and the second limit frame 21 to move synchronously, and make the second universal wheel 22 roll on the ground, so as to drive the insulation test device to move to the specified position, so that the frame 1 is aligned with the stacked aluminum alloy bus duct (such as Figure 4 As shown), the second limiting frame 21 contacts the lower right side of the stacked aluminum alloy bus duct, and then the first limiting frame 20 is driven to move rightward by the third electric slide rail 19, so that the first limiting frame 20 contacts the lower left side of the stacked aluminum alloy bus duct, thereby limiting the position of the frame 1 by contacting the stacked aluminum alloy bus duct with the first limiting frame 20 and the second limiting frame 21, so that the frame 1 cannot move left and right, thereby limiting the frame 1, and then driving the friction plate 24 to move downward by the cylinder 23 until the friction plate 24 contacts the ground, In this way, the friction plate 24 is used to increase the resistance to the movement of the frame 1, thereby preventing the frame 1 from moving forwards and backwards, and further stabilizing the frame 1 to prevent the frame 1 from moving arbitrarily and affecting the subsequent insulation test of the aluminum alloy bus duct; when the insulation test of all the stacked aluminum alloy bus ducts has been completed, the friction plate 24 is driven by the cylinder 23 to move upward and reset, so that the friction plate 24 is separated from the ground, and then the first limit frame 20 is driven by the third electric slide rail 19 to move left and reset, so that the first limit frame 20 is separated from the lower left side of the stacked aluminum alloy bus duct.
[0040] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An insulation testing device for an aluminum alloy bus duct, comprising a frame (1), a first universal wheel (2) and a megohmmeter (3), wherein the first universal wheel (2) is rotatably arranged at intervals at the bottom of the frame (1), and the megohmmeter (3) is installed at the top of the frame (1), wherein: The frame (1) is provided with an adjustment mechanism, the adjustment mechanism is connected to a connecting frame (5), and the adjustment mechanism is used to adjust the position of the connecting frame (5), a first electric push rod (6) is installed on the connecting frame (5), a connecting plate (7) is connected to the telescopic rod of the first electric push rod (6), an insulating plate (8) is slidably arranged on the connecting plate (7), a positioning plate (9) is arranged at intervals at the bottom of the connecting plate (7), the number of the positioning plates (9) and the insulating plates (8) is the same, and the insulating plates (8) are used to press the conductive bar (102) on the aluminum alloy bus duct onto the positioning plate (9), a moving mechanism for driving the insulating plate (8) to move is provided on the connecting plate (7), and a copper plate (11) is connected to the positioning plate (9). ), a positioning docking mechanism is provided on the connection plate (7), two first test probes (13) are provided on the positioning docking mechanism, the first test probes (13) are electrically connected to the megohmmeter (3), and the positioning docking mechanism is used to drive the two first test probes (13) to move to dock with different copper plates (11) to perform relative testing of the aluminum alloy bus duct, and a driving mechanism is also provided on the connection plate (7), a second test probe (15) is connected to the driving mechanism, the second test probe (15) is electrically connected to the megohmmeter (3), and the driving mechanism is used to drive the second test probe (15) to move to contact with the aluminum alloy housing (101) on the aluminum alloy bus duct to perform ground testing of the aluminum alloy bus duct.
2. An insulation testing device for aluminum alloy bus duct according to claim 1, characterized in that: The adjustment mechanism comprises a screw rod (401), a servo motor (402) and a first electric slide rail (403); the screw rod (401) is rotatably arranged in the frame (1); the servo motor (402) for driving the screw rod (401) to rotate is mounted on the frame (1); the output shaft of the servo motor (402) is connected to the screw rod (401); the first electric slide rail (403) is slidably arranged in the frame (1); the first electric slide rail (403) is threadedly connected to the screw rod (401); and the slider of the first electric slide rail (403) is connected to the connecting frame (5).
3. An insulation testing device for aluminum alloy bus duct according to claim 2, characterized in that: The moving mechanism comprises a second electric push rod (1001) and a spring (1002); the second electric push rod (1001) is arranged on the connecting plate (7); the insulating plate (8) is slidably connected to the telescopic rod of the second electric push rod (1001); and the spring (1002) is connected between the insulating plate (8) and the telescopic rod of the second electric push rod (1001).
4. The insulation testing device for aluminum alloy bus duct according to claim 3 is characterized in that: The positioning docking mechanism comprises a second electric slide rail (1201), a mounting frame (1202) and a third electric push rod (1203); two second electric slide rails (1201) are mounted on the top of the connecting plate (7); the slide blocks of the two second electric slide rails (1201) are connected to the mounting frame (1202); the two mounting frames (1202) are mounted to the third electric push rod (1203); and the telescopic rods of the two third electric push rods (1203) are respectively connected to the two first test probes (13).
5. The insulation testing device for aluminum alloy bus duct according to claim 4, characterized in that: The driving mechanism comprises a mounting plate (1401) and a fourth electric push rod (1402); the mounting plate (1401) is mounted on the bottom of the connecting plate (7); the fourth electric push rod (1402) is arranged on the mounting plate (1401); and the telescopic rod of the fourth electric push rod (1402) is connected to the second test probe (15).
6. The insulation testing device for aluminum alloy bus duct according to claim 5, characterized in that: The invention also comprises a wiping mechanism, which comprises a fixing plate (16), a first sponge block (17) and a second sponge block (18). The fixing plate (16) is installed at the bottom of the connecting plate (7). The fixing plate (16) is flush with the positioning plate (9). The fixing plate (16) and one of the positioning plates (9) are connected to the first sponge block (17). The remaining positioning plates (9) are connected to the second sponge blocks (18). The second sponge blocks (18) are located between the first sponge blocks (17). The first sponge block (17) and the second sponge block (18) are both used to wipe the conductive bar (102).
7. An insulation testing device for aluminum alloy bus duct according to claim 6, characterized in that: The invention also comprises a limiting mechanism, which comprises a third electric slide rail (19), a first limiting frame (20), a second limiting frame (21) and a second universal wheel (22); the third electric slide rail (19) is mounted on the frame (1); the first limiting frame (20) is connected to the slider of the third electric slide rail (19); the second limiting frame (21) is mounted on the frame (1); and the second universal wheel (22) is rotatably mounted on the bottom of the first limiting frame (20) and the second limiting frame (21).
8. An insulation testing device for aluminum alloy bus duct according to claim 7, characterized in that: It also includes a resistance increasing mechanism, which includes a cylinder (23) and a friction plate (24). The cylinder (23) is mounted on the frame (1), and the friction plate (24) is connected to the telescopic rod of the cylinder (23).
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