Rotary frame type mushroom planting square cabin and using method thereof

By designing the rotary track and gear transmission mechanism in the mushroom planting cabin, automated handling and maximum space utilization are achieved, the problem of low space utilization in the existing technology is solved, and production efficiency and planting effect are improved.

CN119498157APending Publication Date: 2025-02-25CHONGQING CHANGZHENG HEAVY IND

Patent Information

Application Number
CN202411741204.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

In the existing mushroom planting technology, the passage space inside the planting cabin cannot be used for planting, resulting in low space utilization and limited production efficiency.

Method used

A rotary rack-type mushroom planting cabin is designed, using a reciprocating serpentine arrangement of slewing tracks and gear transmission mechanisms to achieve automated handling and maximum space utilization.

Benefits of technology

It improves planting density and space utilization, reduces labor intensity and costs, and improves the overall planting effect and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a mushroom cultivation technology, and discloses a rotary frame type mushroom planting square cabin and a using method thereof.The rotary frame type mushroom planting square cabin comprises a rotary frame supporting structure installed in the planting square cabin, and a rotary rail is installed below the rotary frame supporting structure; the rotary track is arranged in the planting square cabin in a reciprocating snake shape, and is connected to form a closed comb-shaped curve track at the cabin door of the planting square cabin through a linear track; a detachable hanging bracket used for placing a grid frame is installed below the rotary rail, and the rotary rail is connected with the hanging bracket through suspended idler wheels. The gear transmission mechanism is positioned above the linear track, is used for driving the roller to rotate along the rotary track, and is connected with a chain on the rotary track through a gear; and the hanging bracket and the grid frame move along with the rolling wheels under the traction of the rolling wheels. According to the rotary frame type mushroom planting square cabin, the space of the planting square cabin can be utilized to the maximum extent, and the planting density and the production efficiency of the mushroom planting square cabin are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of mushroom cultivation, and in particular to a rotary frame mushroom planting square cabin and a use method thereof. Background Art

[0002] A mushroom cultivation cabin is a closed or semi-closed cultivation environment specifically used for mushroom cultivation.

[0003] At present, in the existing mushroom cultivation technology, it is usually necessary to rely on the operator to carry the mushroom sticks to the planting cabin. A grid-type or frame-type mushroom planting rack is arranged in the planting cabin, and a fixed passage is left to facilitate the operator to enter the planting cabin to place, cultivate and pick the mushroom sticks. Since the operator needs to stay in various places in the planting cabin for a long time to operate, sufficient passage space must be left inside the planting cabin. However, these passage spaces cannot be used for planting, thereby reducing the utilization rate of the internal space of the planting cabin, which is not conducive to maximizing the use of the planting cabin. In addition, the currently commonly used straight or simple grid layout or frame-type mushroom planting rack further limits the efficiency of space utilization. Although this layout method is convenient for the operator to walk and operate, it fails to make full use of the three-dimensional space of the planting cabin, resulting in a low planting density and limited production efficiency.

[0004] Therefore, this traditional layout method not only increases the labor intensity of the operator, limits the space utilization of the planting cabin, but also limits the overall production capacity of the planting cabin. Summary of the invention

[0005] The present invention is intended to provide a revolving frame mushroom cultivation cabin and a method of using the same, so as to solve the technical problem that the prior art cannot achieve maximum space utilization.

[0006] In order to solve the above problems, the present invention adopts the following technical scheme: a rotating frame support structure is installed in a planting cabin equipped with a light source and a sprayer, a rotating track is installed below the rotating frame support structure, and the rotating track is used for automatically transporting mushroom sticks; the rotating track is arranged in a reciprocating serpentine shape in the planting cabin, and is connected by a linear track at the planting cabin door to form a closed, comb-shaped curved track; a detachable hanger for placing a grid rack is installed below the rotating track, and the rotating track and the hanger are connected by a suspended roller; a gear transmission mechanism is located above the linear track and is used to drive the roller to perform a rotating motion along the rotating track, and the gear transmission mechanism is connected to a chain on the rotating track through a gear; the hanger and the grid rack move accordingly under the traction of the roller to automatically transport the mushroom sticks.

[0007] The principle of this scheme is: a detachable hanger specially used for placing a grid frame is installed in a planting cabin equipped with a light source and a sprayer, and mushroom sticks are placed in a special grid frame, and a rotating track for automatically transporting the hanger is installed above the hanger. The shape of its rotating track is a reciprocating serpentine layout, and it is connected by a straight track at the door of the planting cabin to form a closed curved track, that is, a "comb-shaped" shape. The design of its rotating track also takes into account the environmental conditions required for the growth of mushroom sticks, and the cross-sectional area of ​​the planting cabin occupied by it does not affect factors such as light and humidity. Driven by the gear transmission mechanism located above the straight track, the roller between the hanger and the rotating track will rotate along the curved track of the rotating track. At the same time, under the traction of the roller, the detachable hanger and the grid frame connected by the roller will also move with the rolling of the roller, that is, rotate and move along the curved track of the rotating track in the planting cabin, thereby realizing the automatic transportation of mushroom sticks in the planting cabin. In addition, in the planting cabin, under the action of light source and sprayer, combined with the dynamic mobile network rack, the mushroom sticks can be moved to the corresponding position of the planting cabin as the mushrooms grow, thus providing a healthy and suitable growth environment for the mushrooms.

[0008] The advantages of this solution are:

[0009] (1) Compared with the linear or simple grid layout or frame-type mushroom planting racks used in the prior art, this solution adopts a continuous, reciprocating serpentine layout of the revolving track, and forms a closed curved track to ensure the continuous movement of the hanger in the square cabin, improve its degree of automation, that is, it can automatically transport the grid rack with mushroom sticks, and the operator can complete the transportation of mushroom sticks at the door of the planting square cabin without entering the planting square cabin, which greatly reduces the labor intensity; at the same time, the reciprocating serpentine layout in this solution enables the revolving track to make full use of every inch of space in the planting square cabin, reduce the use of unused gaps and fixed channels, thereby increasing the number of mushroom sticks placed, achieving maximum space utilization, and improving the planting density; and under the drive of the gear transmission mechanism, the hanger can move flexibly in the planting square cabin, which is convenient for the operator to place, manage and pick mushroom sticks at different positions, thereby improving the flexibility and efficiency of the operation. Moreover, it is connected by a linear track at the door of the planting square cabin, which facilitates the entry and exit of mushroom sticks and reduces the time and labor intensity during the transportation process. The design in this scheme is not just a simple layout change, but a high degree of automation and space utilization optimization is achieved through complex reciprocating serpentine tracks and automated handling systems.

[0010] (2) In the planting cabin, the design of its rotating track also takes into account the environmental conditions required for the growth of mushroom sticks, and the cross-sectional area of ​​the planting cabin occupied by it does not affect factors such as light and humidity. The gear transmission mechanism drives the hanger to rotate along the route of the rotating track. Through this dynamic mobile network frame, the mushroom sticks can be automatically adjusted to different positions in the planting cabin during the growth process. The light source and sprayer installed in the planting cabin provide a stable growth environment for each mushroom stick. Specifically, the operation of the light source and sprayer makes the light and humidity at various positions in the planting cabin different. Driven by the gear transmission mechanism, the position of the dynamic mobile network frame can change with the growth of mushrooms, and move the mushroom sticks to the most suitable position in the planting cabin, so that each mushroom stick in the planting cabin can obtain the most suitable and optimal light, temperature and humidity conditions, promoting the healthy growth of mushrooms. In addition, driven by the gear transmission mechanism, the mushroom sticks in the planting cabin can be in different positions, which makes the humidity in the entire growth environment of the mushrooms more uniform and avoids the existence of dead corners; when the mushroom sticks in the hanger move in the planting cabin, it helps the wind field to better pass through the mushrooms, improves the uniformity of the temperature in the entire planting cabin, and further optimizes the growth conditions of the mushrooms. In short, this scheme adopts the method of "dynamically adapting to dynamics", that is, the operation of the provided rotating rack mushroom planting cabin is dynamic, and the growth cycle of mushrooms is also dynamic. Unlike the traditional method of adapting plants by adjusting the environment, this scheme adopts the method of allowing plants to adapt to the environment. Specifically, the hanger driven by the gear transmission mechanism drives the mushroom sticks, so that the mushroom sticks can automatically move to the most suitable position in the planting cabin, so as to obtain the best light, temperature and humidity conditions. This method not only saves more energy, but also effectively reduces costs.

[0011] (3) This automatic transfer method avoids the need for operators to enter the planting cabin, and there is no need to set up a special passage, thereby saving space in the planting cabin. As a result, as much space as possible can be used to stack mushroom sticks in the planting cabin, thereby improving space utilization and facilitating ventilation for mushrooms, ensuring a good growth environment.

[0012] (4) The use of a rotating frame mushroom cultivation cabin to grow mushroom sticks can maximize the use of the space in the cultivation cabin. The number of mushroom sticks placed is 1.5 to 2 times that of the current technology with a reserved pedestrian passage frame, which can cultivate more mushrooms;

[0013] (5) The mushrooms in the planting cabin can be quickly transported by hanging the hanger.

[0014] Preferably, as an improvement, the revolving frame support structure is composed of a plurality of support columns, and the support columns are located on the walls and the middle part of the planting cabin; the support columns are connected by transverse and longitudinal steel beams located on the top wall of the planting cabin.

[0015] Beneficial effects: Several supporting columns in the planting cabin are connected by transverse and longitudinal steel beams located on the top wall of the planting cabin, so that the revolving frame support structure forms a stable and solid overall frame, thereby ensuring the stability of the entire planting cabin and being able to withstand greater weight and pressure, ensuring that the structure will not be deformed or damaged when a large number of mushroom sticks are placed.

[0016] Preferably, as an improvement, the revolving track is made of I-beam, and the roller is located above the lower wing plate of the I-beam of the revolving track.

[0017] Beneficial effects: I-beams have high strength and rigidity, and can withstand heavy weight and pressure, ensuring that the track is not easily deformed or damaged during long-term use. At the same time, the structural design of the I-beam makes the revolving track more stable during operation, reducing vibration, shaking and friction, ensuring the reliability and stability of the mushroom sticks in transportation projects. The lower wing plate of the I-beam provides a flat and stable surface, reducing the vibration and shaking of the rollers during operation, thereby ensuring the reliability and stability of the mushroom sticks in transportation projects, and the smooth lower wing plate expression reduces the friction between the rollers and the revolving track, reduces energy loss, and improves the operating efficiency of the mushroom sticks.

[0018] Preferably, as an improvement, the rollers are distributed at equal intervals on the curved track of the rotary track, and the interval range is 480 mm-500 mm.

[0019] Beneficial effects: Rollers with equal spacing of 480mm-500mm can evenly disperse the load and prevent a certain part of the rotating track from being subjected to excessive pressure, thereby extending the service life of the rotating track and rollers. At the same time, it can make the entire planting cabin more stable, reduce vibration and shaking caused by uneven load, and ensure that the hanger moves smoothly on the rotating track, reduce impact and vibration caused by inconsistent roller spacing, and improve the smoothness of operation.

[0020] Preferably, as an improvement, two suspended rollers are installed above each hanger; the hangers are evenly spaced on the curved track of the revolving track, and the spacing range is 80mm-150mm; the rollers are connected to the hangers by detachable lifting ears.

[0021] Beneficial effects: The two rollers ensure that the hanger is evenly stressed during movement, reducing tilting and shaking, and improving the stability of the hanger; the detachable hanging ear connection allows the hanger to be easily disassembled and replaced, and it is also convenient to adjust the position and number of the hangers according to the actual needs of planting, ensuring that mushroom cultivation can be replaced at any time. The hangers with equal spacing of 80mm-150mm ensure the uniform distribution of mushroom sticks in the square cabin, while maximizing the use of space, avoiding local crowding or vacancy, and the equal spacing reduces the obstruction between mushroom sticks, ensuring that each mushroom stick can obtain sufficient temperature, humidity and ventilation conditions to promote uniform growth.

[0022] Preferably, as an improvement, a chain is installed in the middle of the roller, and the chain is formed by repeatedly interlocking chain buckles with opening directions respectively horizontal and vertical to the ground to form a long chain, and the chains between adjacent rollers are connected in series to form a curved chain parallel to the curved track of the revolving track.

[0023] Beneficial effects: The chain design allows the hanger to adapt to the curved shape of the rotating track during operation, and can operate smoothly even in complex (i.e. reciprocating serpentine) track layouts; the series connection ensures that all rollers can move synchronously, avoiding system failures caused by individual rollers getting stuck or derailed, thereby improving the overall efficiency and consistency of the planting cabin.

[0024] Preferably, as an improvement, the gear transmission mechanism includes a reducer motor, a gear driving shaft, a chain with external teeth and a gear driven shaft, and the gear driving shaft and the gear driven shaft are connected by the chain with external teeth.

[0025] Beneficial effects: The reducer motor can convert high-speed rotation into low-speed high-torque output, ensuring the accuracy and stability of transmission; the gear driving shaft and the gear driven shaft are connected by a chain with external teeth, which realizes high efficiency and uniformity of power transmission, reduces local stress concentration, and reduces energy loss.

[0026] Preferably, as an improvement, the total length of the revolving track is in the range of 60m-65m; and the number of the rollers is in the range of 100-130.

[0027] Beneficial effects: The rational layout of the total length range of the rotary track and the number of rollers enables it to be adjusted accordingly according to the actual size of the planting square, ensuring that the rotary track can fully utilize every inch of space in the planting square and improve space utilization.

[0028] Preferably, as an improvement, a tensioning wheel for realizing the rotation angle of the chain is installed at the rotation corner of the curved chain.

[0029] Beneficial effect: It is used to tighten the curve chain and realize the turning angle of the curve chain, thereby ensuring that the curve chain can move in a directional manner.

[0030] Preferably, as an improvement, the number of the hangers is 110-120, and the network rack is connected to the hangers by hooks or bolts.

[0031] Beneficial effects: The design of the number range of hangers allows them to be adjusted according to the actual size of the planting cabin and the planting needs, ensuring that each hanger can fully utilize the space in the planting cabin and improve space utilization. The right number of hangers can avoid space waste caused by too many hangers, ensuring that the space in the planting cabin is effectively utilized. The connection method between the network frame and the hanger ensures stability and reliability during transportation and use, and is easy to install and disassemble, saving installation time.

[0032] Beneficial effects of the present invention:

[0033] (1) The present invention provides a revolving mushroom cultivation cabin and a method for using the cabin, which realizes improvements in automated handling, maximum space utilization, flexible movement, and convenient entry and exit. The present invention not only improves production efficiency, but also significantly reduces labor intensity and costs, thereby improving the overall cultivation effect and economic benefits.

[0034] (2) The ultimate optimization of space utilization is achieved: This solution, through the design of a rotating frame mushroom cultivation cabin, breaks the technical prejudice of the traditional mushroom cultivation method that a large amount of channel space needs to be reserved to facilitate operators to enter the cabin to place, manage and pick mushroom sticks, thereby solving the contradiction between space utilization and channels. This solution avoids the problem of needing to reserve fixed channels in traditional cultivation methods through the design of an automated handling system (gear transmission mechanism and pulley) and a rotating track, thereby reducing the demand for channel space, achieving maximum space utilization, and significantly improving the planting density. At the same time, a closed curved track is formed, allowing the hanger to move freely throughout the cabin without the need for additional space to set up entrances and exits.

[0035] (3) Realize multidisciplinary cross-application: Apply the reciprocating serpentine track and hanger design in mechanical engineering to agricultural cultivation, that is, apply the reciprocating serpentine closed rotary track to mushroom cultivation, realizing the cross-application of machinery and agriculture.

[0036] (4) While achieving the ultimate optimization of space utilization, the healthy growth of mushroom sticks is taken into account. The light source and sprayer installed in the planting cabin provide a stable and healthy growth environment for the mushroom sticks. Specifically, the operation of the light source and sprayer causes the light and humidity at various locations in the planting cabin to be different. The rotational movement of the hanger along the rotating track provides a stable growth environment for each mushroom stick, so that each mushroom stick in the planting cabin can obtain suitable light, temperature and humidity conditions, thereby promoting the healthy growth of mushrooms; unlike the traditional method of adapting plants by adjusting the environment, this solution adopts the method of allowing plants to adapt to the environment.

[0037] (5) The closed design and automated management of the planting cabins reduce the entry of external pollutants, reduce the probability of pests and diseases, ensure the safety and sterility of the growth environment, and further ensure the healthy growth of mushrooms. The reasonable layout of the I-beam rotating track, gear transmission mechanism rollers and hangers significantly reduces the vibration and shaking of the hangers during the rotational movement. In addition, it ensures that there will be no sudden forward rush and vibration in the event of an emergency stop, thereby ensuring the stability of the growth environment of the mushroom sticks. In short, this solution achieves multi-faceted coordinated optimization, namely space utilization and growth environment: through the reciprocating serpentine track design, it not only maximizes space utilization, but also ensures that each mushroom stick can obtain the best growth environment. Stability and reliability: The reasonable layout of the I-beam track, gear transmission mechanism and rollers ensures the stability and reliability of the system and reduces failures and maintenance costs.

[0038] (6) Energy saving and material saving: The design of the I-beam's rotating track and gear transmission mechanism reduces energy loss and material consumption while maximizing space utilization and ensuring stable transportation of the hanger. In terms of energy saving: the high strength and rigidity of the I-beam reduce the friction and vibration of the rotating track during operation, thereby reducing energy loss. The smooth surface and stable structure of the I-beam ensure that the hanger runs smoothly on the track, further reducing energy loss. The gear transmission mechanism achieves high efficiency and uniformity of power transmission through the reducer motor, gear driving shaft, chain and gear driven shaft, reducing local stress concentration and thus reducing energy loss. In terms of material saving: the I-beam has high strength and rigidity, as well as good corrosion resistance, thereby reducing material loss and replacement frequency, and extending the service life of the rotating track; the reciprocating serpentine track design maximizes the use of space in the planting cabin, reduces the need for additional materials, and thus saves materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 The present invention is a schematic diagram of a rotary mushroom cultivation cubicle structure and a method for using the same in an embodiment of the present invention.

[0040] Figure 2 The present invention is a top view of a rotating frame mushroom cultivation cubicle and a method for using the same in an embodiment of the present invention, wherein the top of the cubicle is provided with a hanger.

[0041] Figure 3 The present invention is a structural schematic diagram of a rotating frame mushroom cultivation cabin and a method of using the same in an embodiment of the present invention.

[0042] Figure 4 The present invention is a schematic structural diagram of a gear transmission mechanism in a rotating frame mushroom cultivation cabin and a method for using the same in an embodiment of the present invention.

[0043] Figure 5 The present invention is a schematic structural diagram of a roller chain in a rotating frame mushroom cultivation cabin and a method for using the same in an embodiment of the present invention.

[0044] Figure 6 It is a structural schematic diagram of a hanger grid frame in a rotating frame-type mushroom cultivation cabin and a method for using the same in an embodiment of the present invention.

[0045] Figure 7 The present invention is a schematic diagram of the structure of a rotating track in a rotating frame-type mushroom cultivation cabin and a method for using the same in an embodiment of the present invention. DETAILED DESCRIPTION

[0046] The following is further described in detail through specific implementation methods:

[0047] The figure marks in the drawings of the specification include: planting cabin 1, rotating frame support structure 2, rotating track 3, hanger 4, roller 5, chain 6, reducer motor 7, gear driving shaft 8, chain 9, gear driven shaft 10, tensioner 11, grid frame 12, planting cabin door 13.

[0048] The embodiment is basically as follows Figure 1 As shown: A revolving frame mushroom planting square cabin 1 and a method of using the same are provided, including a planting square cabin 1 equipped with a light source and a sprayer, a detachable hanger 4 specially used for placing a grid frame 12 is installed in the planting square cabin 1, and mushroom sticks are placed in the special grid frame 12, and a revolving track 3 for automatically transporting the hanger 4 is installed above the hanger 4, and the revolving track 3 is installed below the revolving frame support structure 2, and the revolving track 3 is reasonably arranged according to the size of the square cabin, so that the internal space of the planting square cabin 1 can be filled with the hanger 4 to the maximum extent, thereby significantly improving the space utilization rate in the planting square cabin 1, reducing unused gaps, increasing the number of mushroom sticks placed, and improving the overall planting efficiency. The revolving track 3 includes a gear transmission mechanism with a motor, which is connected to the chain 9 on the revolving track 3 through a gear to drive the revolving track 3 to rotate in the planting square cabin 1.

[0049] Specifically, it includes a planting cabin 1 and a rotary frame support structure 2, wherein the rotary frame support structure 2 is located inside the planting cabin 1. The rotary frame support structure 2 is arranged with a plurality of vertical support columns near the wall of the planting cabin 1, and a row of support columns is arranged in the middle of the cabin, and these support columns are connected by transverse and longitudinal steel beams located on the top wall of the planting cabin 1, thereby forming a stable and solid overall frame, ensuring the stability of the entire planting cabin 1, and enabling it to withstand greater weight and pressure, ensuring that a large number of mushroom sticks will not be deformed or damaged when placed.

[0050] like Figure 2 , Figure 3 As shown, a rotating track 3 for the hanging bracket 4 to slide is installed under the rotating frame support structure 2. The rotating track 3 is made of I-beams, which have high strength and rigidity and can withstand large weight and pressure, ensuring that the rotating track 3 is not easily deformed or damaged during long-term use. At the same time, the structural design of the I-beam makes the rotating track 3 more stable during operation, reducing vibration, shaking and friction during operation, thereby ensuring the reliability and stability of the mushroom sticks in the transportation project. The rotating track 3 is arranged in a reciprocating serpentine shape in the planting cabin 1, and is connected by a straight line at the planting cabin door 13 to form a closed, comb-shaped curved track. Figure 7As shown, in this embodiment, the curved track has a comb-like structure with three spikes, i.e., it is in a shape similar to the Chinese character "mountain". Its main track is a straight track, and a plurality of branch tracks extend uniformly in a direction perpendicular to the length of the straight track. These branch tracks are distributed in a shape like the Chinese character "mountain", like the three peaks in the Chinese character "mountain". In this embodiment, the shape of the peaks is arc-shaped. The combination of the main track and the branch tracks forms a closed curved track similar to the Chinese character "mountain". The rotary track 3 has 7 turning points. Among them, there are 5 turning points in the reciprocating snake-shaped track. There are 2 turning points on the side close to the straight track (i.e., the main track), and 3 turning points on the side far from the straight track (i.e., the positions of the three peaks in the Chinese character "mountain"), while there are 2 turning points in the straight track. Thus, the maximum utilization of the space in the planting cabin 1 is fully realized. The turning points enable it to adapt to planting cabins 1 of different shapes and sizes, thereby providing a more flexible layout plan. The number of turning points in the rotary track 3 can be flexibly set according to the size and dimensions of the planting cabin 1. A hanger 4 is suspended below the rotary track 3, and two suspended rollers 5 are installed on the hanger 4. The rotary track 3 is connected to the hanger 4 through the rollers 5. These rollers 5 roll above the lower flange of the I-beam of the rotary track 3, thereby driving the movement of the hanger 4 in the rotary track 3, so that the hanger 4 can move in the planting cabin 1, facilitating the handling and management of mushroom sticks. The design of the structure of the rotary track 3 avoids the problem of needing to set aside fixed passageways in the traditional planting method, thereby reducing the demand for passageway space, realizing the maximum utilization of space, and increasing the planting density. At the same time, a closed curved track is formed, enabling the hanger 4 to move freely in the entire planting cabin 1 without the need for additional space to set up entrances and exits. The rollers 5 and the hanger 4 are connected by detachable lugs, enabling the hanger 4 to be replaced at any time, facilitating maintenance and adjustment, and at the same time facilitating the adjustment of the position and quantity of the hanger 4 according to the actual needs of planting.

[0051] The wheels of the rollers 5 roll above the lower flange of the rotary track 3. A plurality of suspended rollers 5 are evenly distributed on the curved track of the rotary track 3. The distance between adjacent rollers 5 ranges from 480 mm to 500 mm. Specifically, the rollers 5 evenly distributed at intervals of 480 mm can evenly disperse the load, avoiding excessive pressure on a certain part of the rotary track, thereby extending the service life of the rotary track 3 and the rollers 5. At the same time, it can make the entire planting cabin more stable, reducing vibrations and shakes caused by uneven loads, and ensuring the smooth movement of the hanger 4 on the rotary track 3. Two suspended rollers 5 are installed above each hanger 4, thus ensuring uniform force on the hanger 4 during the movement process, reducing tilting and shaking, and improving the stability of the hanger 4.

[0052] As Figure 5As shown, a chain 6 is installed in the middle of each roller 5, and the chain 9 of the chain 6 is formed by repeatedly biting chain buckles with opening directions being horizontal opening and vertical to the ground to form a long chain. The chains 6 between adjacent rollers 5 are connected to each other, and the hanging rollers 5 distributed on the curved track of the rotating track 3 are connected in series through multiple connected chains 6 to form a curved chain 9 parallel to the curved track of the rotating track 3. The curved chain 9 enables the hanger 4 to adapt to the complex curved shape of the rotating track 3 during operation, while ensuring the synchronous movement of all rollers 5, avoiding system failures caused by jamming or derailment of individual rollers 5, thereby improving the overall efficiency and consistency of the planting cabin 1, and reducing the physical damage to the mushroom sticks due to vibration and shaking during transportation, thereby ensuring the integrity of the mushroom sticks and ensuring their healthy growth.

[0053] A gear transmission mechanism with a motor is installed on one side of the linear track near the planting square hatch door 13. Figure 4 As shown, the gear transmission mechanism is composed of a reducer motor 7, a gear driving shaft 8, a chain 9 with external teeth, and a gear driven shaft 10. Among them, the reducer motor 7 determines the motor power according to the area of ​​the planting cabin 1, the length of the rotating track 3 and the number of rollers 5. The reducer motor 7 uses a variable frequency motor to control the speed, which can convert high-speed rotation into low-speed high-torque output, ensuring the stability of the hanger 4 during transportation; the gear driving shaft 8 is driven by the reducer motor 7, and its gear fits the chain 9. The gear driven shaft 10 is driven by the chain 9 to rotate and rotates with the rotation of the gear driving shaft 8. The chain 9 is meshed with the gears of the gear driving shaft 8 and the gear driven shaft 10 inside, and the chain 9 is equipped with external teeth that mesh with the chain 9 in the direction perpendicular to the curved track surface of the chain 6 opening, so as to achieve meshing with the chain 6, so that the chain 9 performs circular motion under the drive of the reducer motor 7, and drives the roller 5 connected to the chain 6 to move on the rotating track 3. Specifically, after the reducer motor 7 is started, the gear driving shaft 8 is rotated through the reducer, the gear driving shaft 8 drives the chain 9 to move, and the chain 9 drives the gear driven shaft 10 to rotate. The outer teeth of the chain 9 mesh with the chain 6, so that under the drive of the reducer motor 7, the roller 5 connected to the chain 6 moves on the revolving track 3, achieving high efficiency and uniformity of power transmission, reducing local stress concentration, and reducing energy loss.

[0054] A tensioning wheel 11 is installed at the corner of the curved chain 6 to tighten the curved chain 9 and realize the corner of the curved chain 9, thereby ensuring that the curved chain 9 can move in a directional manner.

[0055] A grid frame 12 for storing mushroom sticks is installed on the hanger 4. The grid frame 12 is located below the hanger 4 and is fixed to the hanger 4 by hooks or bolts, that is, the grid frame 12 is directly hung on the hanger 4 by hooks or bolts are used to firmly fix the grid frame 12 on the hanger 4 to ensure stability and reliability during transportation and use.

[0056] In this embodiment, in actual application, bolts are used to firmly fix the grid frame 12 on the hanger 4 to ensure stability and reliability during transportation and use. After the mushroom sticks are neatly placed in the grid frame, it is ensured that each mushroom stick is firmly arranged, and then the reducer motor 7 is driven to rotate through the control system, thereby driving the movement of the gear driving shaft 8, the chain 9 and the gear driven shaft 10. In this process, the reducer motor 7 drives the gear driving shaft 8 to rotate, and the gear on the gear driving shaft 8 is meshed with the chain 9, driving the chain 9 to move along the rotating track 3, and the outer teeth of the chain 9 are meshed with the pores of the chain 6, driving the curved chain 6 composed of the chain 6 to rotate, and the rotation of the curved chain 6 drives the roller 5 to roll above the lower wing plate of the rotating track 3. The detachable hanger 4 and grid frame 12 connected below the roller 5, the hanger 4 and grid frame 12 follow the roller 5 to roll, and rotate and move in the planting square cabin 1 along the curved track of the rotating track 3. This automatic transport method avoids the operator from entering the planting square cabin 1, and there is no need to set up a special artificial passage, thereby saving space in the planting square cabin 1, so that the planting square cabin 1 can stack mushroom sticks in as much space as possible, improve the space utilization rate, and also facilitate the ventilation of mushrooms, ensuring a good growth environment. At the same time, when the gear transmission mechanism drives the hanger to rotate along the route of the rotating track, through this dynamic mobile network frame, the mushroom sticks can be automatically adjusted to different positions in the planting square cabin during the growth process. The light source and sprayer installed in the planting square cabin provide a stable growth environment for each mushroom stick. Specifically, the operation of the light source and the sprayer makes the light and humidity of each position in the planting square cabin different. Driven by the gear transmission mechanism, the position of the dynamic mobile network frame can change with the growth of mushrooms, and the mushroom sticks are moved to the most suitable position of the planting square cabin, so that each mushroom stick in the planting square cabin can obtain the most suitable and optimal light, temperature and humidity conditions, and promote the healthy growth of mushrooms. In this embodiment, the light source is an LED lamp, and the sprayer is a high-pressure micro-mist system.

[0057] In this scheme, the design of the rotating frame mushroom planting cabin 1 realizes automated transportation and handling, which not only improves the work efficiency of planting, but also optimizes the space utilization in the planting cabin 1, ensuring the growth quality of mushrooms. Specifically, (1) Automated operation and handling: Through the setting of the automated handling system (gear transmission mechanism and pulley) and the rotating track 3, the grid frame 12 containing mushroom sticks can be automatically transported. The operator does not need to enter the planting cabin 1, and can carry all the mushrooms inside at the planting cabin door 13, which greatly reduces the labor intensity. The hanger 4 can be flexibly moved in the planting cabin 1 under the drive of the gear transmission mechanism and the roller 5, further improving the handling efficiency. It avoids the problem of needing to reserve a fixed channel in the traditional planting method, thereby reducing the demand for channel space, realizing the maximum utilization of space, and significantly improving the planting density. (2) Maximizing space utilization: The revolving track 3 adopts a design that combines reciprocating serpentine and linear motion. The closed, comb-shaped curved track fully utilizes every inch of space in the planting cabin 1, reducing the use of unused gaps and fixed passages, so that the number of mushroom sticks placed is 1.5 to 2 times that of the reserved pedestrian passage frame, achieving maximum space utilization and improving planting density; and no additional space is required to set up entrances and exits, thereby saving space in the planting cabin 1, so that as much space as possible can be stacked in the planting cabin 1, improving space utilization. (3) Uniform distribution and optimization of the growth environment: The uniform distribution and rotation of the hanger 4 allow the mushroom sticks in the planting cabin 1 to be in different positions, so that the humidity environment for mushroom growth is more uniform and there are no dead corners; at the same time, it is convenient for the ventilation of mushrooms and improves the uniformity of the temperature of mushrooms in the planting cabin 1, that is, it ensures that each mushroom stick can obtain suitable light, temperature and humidity conditions. This solution adopts the method of "using dynamic plant movement to achieve a static environment", that is, different from the traditional method of adapting plants by adjusting the environment, this solution adopts the method of allowing plants to adapt to the environment. The hanger 4 driven by the gear transmission mechanism drives the mushroom sticks, so that the mushroom sticks can automatically move to the most suitable position in the planting cabin 1, thereby obtaining the best light, temperature and humidity conditions in the planting cabin 1. This method not only saves energy, but also effectively reduces costs. (4) Cross-application of machinery and agriculture: In this solution, the track and hanger 4 design in mechanical engineering are applied to agricultural planting, especially the closed revolving track 3 in a reciprocating serpentine shape is applied to mushroom planting, realizing the cross-application of machinery and agriculture. (5) Energy saving and material saving: The design of the revolving track 3 of the I-beam and the gear transmission mechanism reduces energy loss and material consumption while maximizing space utilization and enabling stable transportation of the hanger 4.That is, in terms of energy saving: the high strength and rigidity of the I-beam reduce the friction and vibration of the rotating track 3 during operation, thereby reducing energy loss. The smooth surface and stable structure of the I-beam ensure that the hanger 4 runs smoothly on the track, further reducing energy loss. The gear transmission mechanism achieves high efficiency and uniformity of power transmission through the reducer motor 7, the gear driving shaft 8, the chain 9 and the gear driven shaft 10, reducing local stress concentration and thus reducing energy loss. In terms of material saving: the I-beam has high strength and rigidity, as well as good corrosion resistance, thereby reducing material loss and replacement frequency, and extending the service life of the rotating track 3; the reciprocating serpentine track design maximizes the use of the space in the planting cabin 1, reducing the need for additional materials, thereby saving materials.

[0058] In short, this solution achieves improvements in many aspects, such as automated handling, maximum space utilization, flexible movement, and convenient access, which not only improves production efficiency, but also significantly reduces labor intensity and costs, and improves the overall planting effect and economic benefits. And while maximizing the use of the space of the planting cabin 1, it ensures the growth environment of the mushroom sticks and achieves energy and material savings. And the "dynamic adaptation to dynamic" method is adopted, that is, the operation of the provided rotating frame mushroom planting cabin is dynamic, and the growth cycle of the mushroom is also dynamic. Unlike the traditional method of adapting plants by adjusting the environment, this solution adopts the method of allowing plants to adapt to the environment. Specifically, the hanger driven by the gear transmission mechanism drives the mushroom sticks, so that the mushroom sticks can be automatically moved to the most suitable position in the planting cabin, so as to obtain the best light, temperature and humidity conditions. This method not only saves more energy, but also effectively reduces costs.

[0059] Embodiment 2: This embodiment is different from Embodiment 1 in that, in this embodiment, the total length of the rotary track 3 is in the range of 60m-65m, and the number of the rollers 5 is in the range of 100-130.

[0060] Specifically, in this embodiment, the internal dimensions of the planting cabin 1 are: 8800mm×5800mm×2800mm, the length of the rotating track 3 is 60m, and the number of rollers 5 is 120, so its motor power is 20KW. The 20KW motor power determines the driving force that the gear transmission mechanism can provide. Sufficient motor power can ensure that the hanger 4 and the rollers 5 move smoothly and efficiently on the rotating track 3, and can remain stable even when the load is large or fast movement is required. It can ensure that the system will not consume excessive energy while meeting the driving requirements. Too high or too low motor power will lead to energy waste. At the same time, it can ensure the smooth transition of the system during acceleration and deceleration, reduce the impact of sudden braking on the mushroom sticks, and ensure the stability of its growth environment.

[0061] Specifically, during operation, the total length of the revolving track 3 is 60m, and the design of combining reciprocating serpentine and linear is adopted, which makes full use of every inch of space in the planting cabin 1 and reduces the need for unused gaps and fixed channels. The number of rollers 5 is 120, so that it can be adjusted accordingly according to the actual size of the planting cabin 1, ensuring that the revolving track 3 can make full use of every inch of space in the planting cabin 1 and improve space utilization. The motor power is 20KW kilowatts, which provides sufficient driving force to ensure that the hanger 4 and the roller 5 move smoothly and efficiently on the revolving track 3, and can remain stable even when the load is large or fast movement is required, and can control the precise movement of the roller 5 on the revolving track 3, ensuring that each hanger 4 can accurately and smoothly reach the designated position, facilitating the rapid placement of mushroom sticks, and ensuring smooth transition during acceleration and deceleration, reducing the impact of sudden braking on the mushroom sticks, and ensuring the stability of its growth environment.

[0062] In this solution, the length of the rotating track 3, the number of rollers 5 and the motor power are optimized, which not only significantly improves the efficiency of mushroom stick placement, cultivation and picking operations, but also maximizes space utilization and saves energy, bringing higher production efficiency and better economic benefits to mushroom cultivation.

[0063] Embodiment 3: This embodiment is different from Embodiment 1 in that, in this embodiment, the number of hangers 4 is 110-120, and the hangers 4 are evenly spaced on the curved track of the revolving track 3, and the spacing range is 80mm-150mm.

[0064] Specifically, the spacing between adjacent hangers 4 is 80 mm. The hangers 4 with equal spacing of 80 mm ensure the uniform distribution of the mushroom sticks in the planting cabin 1, while maximizing the use of space and avoiding local crowding or vacancy. The equal spacing reduces the obstruction between the mushroom sticks, ensuring that each mushroom stick can obtain sufficient temperature, humidity and ventilation conditions to promote uniform growth.

[0065] The number of the hangers 4 is 120, and the grid frame 12 of each hanger 4 can hold 360 mushroom sticks, and a total of 43,200 mushroom sticks can be planted. Compared with the prior art in which an operator is used to transport mushroom sticks, the new rotary rack mushroom planting square cabin 1 significantly improves production efficiency: its efficiency is increased by 216%. In the prior art, the ordinary planting square cabin 1 can plant 20,000 mushroom sticks, while the rotary rack mushroom planting square cabin 1 can plant 43,200 mushroom sticks. The number of plantings has increased, and the production efficiency has increased by 216%. The automated handling and management greatly reduces the time and labor intensity of manual operation, making the placement, management and picking of mushroom sticks more efficient, thereby improving the overall production efficiency of mushroom planting.

[0066] In this solution, by adopting the rotating frame mushroom cultivation square cabin 1, not only the production efficiency is significantly improved, but also the space utilization is maximized. This innovative design makes mushroom cultivation more efficient and reliable, bringing revolutionary changes to agricultural production.

[0067] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A rotating frame mushroom cultivation shelter and a method of using the same, characterized in that: A rotating frame support structure is installed in a planting cabin equipped with a light source and a sprayer, and a rotating track is installed below the rotating frame support structure, and the rotating track is used for automatically transporting mushroom sticks; the rotating track is arranged in a reciprocating serpentine shape in the planting cabin, and is connected by a linear track at the planting cabin door to form a closed, comb-shaped curved track; a detachable hanger for placing a grid frame is installed below the rotating track, and the rotating track and the hanger are connected by a suspended roller; a gear transmission mechanism is located above the linear track and is used to drive the roller to perform a rotating motion along the rotating track, and the gear transmission mechanism is connected to a chain on the rotating track through a gear; the hanger and the grid frame move accordingly under the traction of the roller to automatically transport the mushroom sticks.

2. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: The revolving frame support structure is composed of a plurality of support columns, which are located on the walls and the middle part of the planting cabin; the support columns are connected by transverse and longitudinal steel beams located on the top wall of the planting cabin.

3. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: The revolving track is made of I-beam, and the roller is located above the lower wing plate of the I-beam of the revolving track.

4. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: The rollers are distributed at equal intervals on the curved track of the rotary track, and the interval range is 480mm-500mm.

5. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: Two suspended rollers are installed above each hanger; the hangers are distributed at equal intervals on the curved track of the rotary track, and the interval range is 80mm-150mm; the rollers are connected to the hangers by detachable lifting ears.

6. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: A chain is installed in the middle of the roller. The chain is formed by repeatedly biting chain buckles with opening directions horizontally and vertically to the ground to form a long chain. The chains between adjacent rollers are connected in series to form a curved chain parallel to the curved track of the revolving track.

7. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: The gear transmission mechanism comprises a reducer motor, a gear driving shaft, a chain with external teeth and a gear driven shaft, and the gear driving shaft and the gear driven shaft are connected by the chain with external teeth.

8. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: The total length of the revolving track ranges from 60m to 65m; the number of the rollers ranges from 100 to 130.

9. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 6, characterized in that: A tensioning wheel for realizing the turning angle of the curved chain is installed at the turning corner of the curved chain.

10. The revolving frame mushroom cultivation shelter and the method of using the same according to claim 1, characterized in that: The number of the hangers is 110-120, and the network rack is connected to the hangers by hooks or bolts.

Citation Information

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