Large-area axle paint cleaning equipment based on composite laser cleaning head

By using a composite laser cleaning head in the axle paint cleaning equipment, combining the dual functions of continuous laser and pulsed laser, the problems of low cleaning efficiency and substrate damage in the prior art are solved, and efficient and damage-free paint cleaning effect is achieved.

CN119500695APending Publication Date: 2025-02-25KUNMING CRRC RAIL TRANSIT EQUIP CO LTD +1
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Patent Information

Application Number
CN202411840550.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

In the prior art, a single type of pulsed laser or continuous laser is used for cleaning, which cannot achieve good cleaning effect, especially for materials with thicker paint layers, which have poor cleaning effects, and a single type of laser is likely to cause damage to the substrate.

Method used

A large-area cleaning axle paint cleaning equipment based on composite laser cleaning head is adopted, combined with the dual functions of continuous laser and pulsed laser. Continuous laser is used to initially clean and remove thick paint layers, and pulsed laser is used to finely clean and remove remaining paint layers. It is optimized according to the thickness of the axle paint by adjusting the cleaning parameters.

Benefits of technology

It achieves efficient removal of axle paint, high efficiency and complete removal of paint layers, while protecting the substrate from damage, and has higher cleaning efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of axle cleaning, particularly relates to large-area axle paint cleaning equipment based on a composite laser cleaning head, and aims to solve the problem that a good effect cannot be achieved by adopting single-type pulse laser or continuous laser for cleaning in the prior art. A continuous laser head assembly and a pulse laser head assembly are fixedly installed on one side of the gun body, a continuous laser device and a first collimating lens are installed in the continuous laser head assembly, and a pulse laser device and a second collimating lens are installed in the pulse laser head assembly. A first reflector, a second reflector and a focusing lens are mounted in the gun body, the laser head is provided with two air blowing ports, one air blowing port blows to a laser outlet, the other air blowing port blows to the surface of a workpiece, cleaning residues on the surface of the workpiece are cleaned while laser cleaning is conducted, the cleaning efficiency is higher, and the workpiece cannot be damaged.
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Description

Technical Field

[0001] The invention relates to the technical field of axle cleaning, and in particular to a large-area axle paint cleaning device based on a composite laser cleaning head. Background Art

[0002] Compared with traditional mechanical and chemical cleaning, laser cleaning technology, as a new environmentally friendly cleaning technology, has the advantages of non-contact, high efficiency and no pollution. It is widely used in aerospace, rail vehicles, petroleum, chemical industry, shipbuilding and other fields.

[0003] Currently, lasers are divided into two types according to the control method: pulse lasers and continuous lasers.

[0004] Using a single type of pulsed laser for cleaning will have certain defects in cleaning efficiency and cleaning effect. For example, when using a single pulsed laser for cleaning, due to its own performance limitations, the energy density generated is low, resulting in low cleaning efficiency and incomplete cleaning, especially for materials with thick paint layers, the cleaning effect is very poor.

[0005] On the other hand, although a single continuous laser cleaning can clean the dirt or rust layer, the energy generated by the laser often exceeds the threshold of substrate ablation, causing damage to the substrate itself, thus failing to achieve the expected cleaning effect.

[0006] In view of the above problems, the present invention document proposes a large-area axle paint cleaning device based on a composite laser cleaning head. Summary of the invention

[0007] The present invention provides a large-area axle paint cleaning device based on a composite laser cleaning head, which solves the disadvantage that a single type of pulse laser or continuous laser is used for cleaning in the prior art and a good cleaning effect cannot be achieved.

[0008] The present invention provides the following technical solutions:

[0009] A large-area axle paint cleaning device based on a composite laser cleaning head comprises a gun body and a working platform, a continuous laser head assembly and a pulse laser head assembly are respectively fixedly mounted on one side of the gun body, a continuous laser and a first collimator are respectively mounted in the continuous laser head assembly, and a pulse laser and a second collimator are respectively mounted in the pulse laser head assembly, a first reflector, a second reflector and a focusing lens are respectively mounted in the gun body, a workpiece is arranged on the working platform, the continuous laser and the pulse laser are electrically connected to the same computer, and the composite laser cleaning head further comprises:

[0010] Connector: The connector is fixedly mounted on one side of the gun body, and an air curtain is mounted on the connector;

[0011] A dust removal mechanism is installed on the connector and is used to remove dust from the surface of the workpiece;

[0012] The suction mechanism is connected to the dust removal mechanism, and the suction mechanism provides suction force to suck out dust and impurities on the workpiece.

[0013] In a possible design, the dust removal mechanism includes a dust suction port fixedly mounted on a connector, a connecting pipe is provided on the dust suction port, and the suction mechanism is connected to the connecting pipe, air pipes are fixedly mounted on the inner walls on both sides of the dust suction port, and the ends of the two air pipes that are away from each other extend to the outside of the dust suction port respectively.

[0014] In one possible design, the suction mechanism includes a card cover that is card-mounted on the connecting pipe, a hose is fixedly installed at an interface on one side of the card cover, a connecting box is fixedly installed on the bottom end of the hose, an opening is provided on the inner wall of one side of the connecting box, a collecting component is provided in the connecting box, the collecting component is used to collect the sucked out residue, one side of the collecting component passes through the opening and extends to the outside of the connecting box, the collecting component is connected to one side of the connecting box, a power component is connected through the bottom inner wall of the other side of the connecting box, the power component is installed on the bottom inner wall of the connecting box, the power component is connected to an external suction pipe, and the power component is used to knock on the collecting component so that the collecting component can vibrate.

[0015] In one possible design, the collecting assembly includes a cover plate that passes through the opening and fits tightly with the opening, a collecting bucket is fixedly mounted on one side of the cover plate, one side of the collecting bucket extends into the connecting box and fits with the inner wall of the connecting box, and a plurality of filtering holes are evenly spaced on the inclined inner wall of the collecting bucket.

[0016] In a possible design, a mounting shaft is fixedly installed on the top of one side of the connecting box, a baffle is rotatably sleeved on the mounting shaft, the baffle is in contact with the top of the other side of the cover plate, a torsion spring is sleeved on the mounting shaft, the torsion spring is located on one side of the baffle, and both ends of the torsion spring are respectively fixedly connected to one end of the mounting shaft and one side of the baffle.

[0017] In one possible design, the power assembly includes an external pipe that passes through the bottom inner wall of the other side of the connecting box and is fixedly connected to the bottom inner wall of the other side of the connecting box, the external pipe is used to connect to an external air intake duct, one end of the external pipe is fixedly installed with a power box, an air inlet hole is opened on the top inner wall of the power box, an impeller component is installed on the inner wall of one side of the power box, one side of the impeller component extends into the connecting box and is connected to the bottom inner wall of one side of the connecting box, a knocking component is installed on the bottom inner wall of the connecting box, and the knocking component cooperates with the impeller component.

[0018] In one possible design, the impeller component includes a rotating shaft that passes through the inner wall of one side of the power box and is rotatably connected to the inner wall of one side of the power box, one end of the rotating shaft is fixedly installed with an axial flow blade, and the other end of the rotating shaft is rotatably connected to the bottom inner wall of the other side of the connecting box. A cam located in the connecting box is fixedly sleeved on the rotating shaft, and the cam is matched with the knocking component.

[0019] In a possible design, the knocking component includes a support plate slidably connected in the connecting box, an L-shaped transmission plate is fixedly installed at the bottom of the support plate, the L-shaped transmission plate cooperates with the cam, a plurality of limiting tubes are fixedly installed at equal intervals on the top of the support plate, a hammer rod is slidably connected in the limiting tube, the top end of the hammer rod extends to the top of the limiting tube, a buffer spring is sleeved on the hammer rod, the top and bottom ends of the buffer spring are respectively fixedly connected to the hammer rod and the top end of the limiting tube, and support members are symmetrically installed at the bottom of the support plate, and the support members are connected to the bottom inner wall of the connecting box.

[0020] In one possible design, the support member includes a support tube fixedly mounted on the inner wall of the bottom of the connection box, a support rod is slidably connected in the support tube, the top end of the support rod extends into the connection box and is fixedly connected to the bottom of the support plate, and a compression spring located in the connection box is sleeved on the support rod, and the top and bottom ends of the compression spring are fixedly connected to the bottom of the support plate and the top end of the support tube, respectively.

[0021] In a possible design, the working platform includes a movable base, two H-shaped frames are symmetrically fixedly installed on the top of the movable base, two adjusting columns are symmetrically slidably connected to the H-shaped frame, and the top of the four adjusting columns is fixedly installed with the same table top, and the first mounting plate and the second mounting plate are fixedly installed on both sides of the top of the table top respectively, a stepper motor is fixedly installed on one side of the first mounting plate, the output shaft of the stepper motor passes through the first mounting plate and is fixedly installed with a first chuck, a support frame is fixedly installed on the top of one side of the second mounting plate, an adjusting plate is slidably connected in the support frame, a moving rod is fixedly installed on one side of the adjusting plate, one end of the moving rod passes through the second mounting plate and is rotatably connected with the second chuck, the first chuck cooperates with the second chuck to clamp and position the axle, an adjusting screw is rotatably connected to the other side of the adjusting plate, an adjusting nut is fixedly installed on one side of the support frame, the adjusting screws respectively pass through the inner wall of one side of the support frame and the adjusting nut and are threadedly connected to the adjusting nut;

[0022] Mounting tubes are fixedly installed on both sides of the mobile base, the top of the mounting tube is rotatably connected with a transmission nut, a transmission screw is threadedly connected through the transmission nut, the tops of the two transmission screws are fixedly connected to the two sides of the table respectively, a synchronous wheel is fixedly sleeved on the transmission nut, and the transmission sleeves on the two synchronous wheels are provided with the same synchronous belt.

[0023] It is to be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows: in the present invention, by connecting continuous and pulsed lasers, two beams of nearly parallel light are emitted through the reflective lens inside the structure and then through the focusing lens to clean the paint on the axle. The cleaning path makes the continuous laser located before the pulsed laser. The high thermal effect ablation characteristics of the continuous laser are used to quickly remove the thicker paint layer on the surface, and the paint layer is initially cleaned. The remaining paint layer is then removed by the pulsed laser, which has high efficiency, can completely remove the paint layer and protect the substrate from damage, thereby realizing rapid laser cleaning. Appropriate cleaning parameters are adjusted according to the thickness of different paints on the axle. The continuous laser provides preset energy for the pulsed laser, and the pulsed laser performs fine cleaning on the paint layer, which has higher cleaning efficiency and effect. At the same time, the pulsed laser and the continuous laser can also be used separately to clean thinner paint layers.

[0025] In the present invention, by means of the dust removal mechanism, after the air pipe is connected to the external air source pipeline, gas can be blown into the dust suction port, so that the residue on the surface of the workpiece can be cleaned in the form of blowing, and after the suction mechanism is connected to the external suction pump, the residue cleaned on the workpiece can be absorbed, so as to facilitate the collection of the residue;

[0026] In the present invention, by setting up the suction mechanism, after the card cover is connected to the connecting pipe, the power component is then connected to the external suction pipe. At this time, the residue in the dust suction port range can be sucked out with the help of the suction force of the external air source pipe, and can be transported to the collecting component through the hose, so that the residue can be collected. In addition, the power component can be operated under the transmission action of the gas, and the collecting component can be knocked to prevent the collected residue from clogging the collecting component.

[0027] In the present invention, the laser head is provided with two air blowing ports, one blowing to the laser outlet and the other blowing to the workpiece surface, so that the cleaning residue on the workpiece surface can be cleaned at the same time as the laser cleaning, so that it has a higher cleaning efficiency and will not cause damage to the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A schematic diagram of the overall system connection of a large-area axle paint cleaning device based on a composite laser cleaning head provided in an embodiment of the present invention;

[0029] Figure 2 A three-dimensional schematic diagram of the structure of a large-area axle paint cleaning device based on a composite laser cleaning head provided in an embodiment of the present invention;

[0030] Figure 3A three-dimensional schematic diagram of the structure of a large-area axle paint cleaning device based on a composite laser cleaning head provided by an embodiment of the present invention, viewed from above;

[0031] Figure 4 A three-dimensional schematic diagram of the connection structure of the dust suction port, suction pipe and connection box of the large-area axle paint cleaning equipment based on the composite laser cleaning head provided in an embodiment of the present invention;

[0032] Figure 5 A three-dimensional top view schematic diagram of the internal structure of a connection box of a large-area axle paint cleaning device based on a composite laser cleaning head provided by an embodiment of the present invention;

[0033] Figure 6 A three-dimensional schematic diagram of a partial cross-sectional structure of a connection box of a large-area axle paint cleaning device based on a composite laser cleaning head provided by an embodiment of the present invention;

[0034] Figure 7 The invention provides an accessory for a large-area axle paint cleaning device based on a composite laser cleaning head. Figure 6 Schematic diagram of the structure of part A;

[0035] Figure 8 A three-dimensional schematic diagram of the connecting structure of the rotating shaft, axial flow blades, cam and support plate of a large-area axle paint cleaning device based on a composite laser cleaning head provided in an embodiment of the present invention;

[0036] Fig. 9 A schematic diagram of the workpiece cleaning direction of a large-area axle paint cleaning device based on a composite laser cleaning head provided in an embodiment of the present invention;

[0037] Fig.10 A three-dimensional schematic diagram of the first-view structure of a working platform of a large-area axle paint cleaning device based on a composite laser cleaning head provided in an embodiment of the present invention;

[0038] Fig.11 A three-dimensional schematic diagram of the second-angle structural view of the working platform of the large-area axle paint cleaning equipment based on the composite laser cleaning head provided in an embodiment of the present invention.

[0039] Reference numerals:

[0040] 1. Continuous laser; 2. Pulse laser; 3. First collimator; 4. Second collimator; 5. First reflector; 6. Second reflector; 7. Focusing lens; 8. Workpiece; 9. Working platform; 91. Moving base; 92. H-frame; 93. Adjustment column; 94. Table; 95. First mounting plate; 96. Second mounting plate; 97. Stepper motor; 98. First chuck; 99. Support frame; 910. Adjustment plate; 911. Moving rod; 912. Second chuck; 913. Adjustment nut; 914. Adjustment screw; 915. Mounting tube; 916. Transmission nut; 917. Transmission screw; 918. Synchronous wheel; 919. Synchronous belt; 10. Meter Computer; 11. Continuous laser head assembly; 12. Pulse laser head assembly; 13. Gun body; 14. Air curtain; 15. Air pipe; 16. Dust suction port; 17. Connector; 18. Connecting pipe; 19. Card cover; 20. Hose; 21. Connecting box; 22. Cover plate; 23. Collecting bucket; 24. Filter hole; 25. External pipe; 26. Power box; 27. Air inlet; 28. Rotating shaft; 29. ​​Axial flow blade; 30. Cam; 31. Support pipe; 32. Support rod; 33. Compression spring; 34. Torsion spring; 35. Support plate; 36. L-type transmission plate; 37. Limiting pipe; 38. Hammer rod; 39. Buffer spring; 40. Mounting shaft; 41. Baffle. DETAILED DESCRIPTION

[0041] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0042] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0043] Example 1

[0044] Reference Figure 1-Figure 9The present embodiment is a large-area axle paint cleaning device based on a composite laser cleaning head, which mainly includes a composite laser cleaning head and a working platform 9. The composite laser cleaning head is exquisitely designed and integrates the dual functions of continuous laser and pulse laser to achieve efficient cleaning of axle paint.

[0045] The specific structure of the composite laser cleaning head is as follows:

[0046] like Figure 2 and Figure 3 As shown, the handheld composite laser cleaning head includes a continuous laser component 11, a pulse laser component 12, a laser gun body 13, an air curtain 14, an air pipe 15, a dust suction port 16, a connector 17 and other components. The continuous laser component 11 and the pulse laser component 12 are respectively located on both sides of one end of the gun body 13, and the continuous laser 1 and the pulse laser 2 are connected to the two components through optical fibers and then enter the interior of the gun body 13.

[0047] Inside the gun body 13, the collimating lenses 3 and 4 respectively converge the scattered continuous laser and pulse laser into parallel light, which is then converged into one point through the focusing lens 7 to achieve accurate cleaning of the axle paint. In order to prevent the slag from splashing and contaminating the lens during the cleaning process, an air curtain 14 is specially designed, which can form an air knife-like airflow at the front end of the gun body 13 to effectively prevent the slag from splashing.

[0048] like Figure 4 As shown, the upper end of the connector 17 is provided with an air pipe 15 and a dust suction port 16. The air pipe 15 is connected to an air valve for blowing air to the surface of the workpiece 8 to remove the residue on the surface. The dust suction port 16 is connected to a dust suction system, and the paint particles are completely absorbed by the suction device to avoid environmental pollution. In order to ensure the dustproof effect of the laser head and increase the service life of the galvanometer, each installation joint is sealed with a sealing ring.

[0049] The gas connected to the gas pipe 15 can be an inert gas, such as nitrogen (N2), carbon dioxide (CO2) and argon (Ar2), etc. These gases not only help cleaning, but also prevent pollution caused by chemical reactions.

[0050] like Figure 4 As shown, in addition, the composite laser cleaning head also includes a dust removal mechanism and a suction mechanism. The dust removal mechanism is installed on the connector 17, and is connected to the suction mechanism through the dust suction port 16 and the connecting pipe 18 to realize dust suction on the surface of the workpiece. The suction mechanism includes a card cover 19, a hose 20 and a connecting box 21 and other components that are mounted on the connecting pipe 18. A collection component and a power component are arranged in the connecting box 21. The collection component is used to collect the suctioned residue, and the power component provides suction and knocks the collection component to prevent it from being blocked.

[0051] like Figure 4 and Figure 5As shown, the collecting assembly includes a cover plate 22 that passes through the opening of the connecting box 21 and fits tightly with the opening, and a collecting bucket 23 fixed on one side of the cover plate 22. A plurality of filter holes 24 are evenly spaced on the inner wall of the inclined surface of the collecting bucket 23 for filtering residues. The power assembly includes components such as an external pipe 25, a power box 26, an air inlet 27, an impeller component and a knocking component. The external pipe 25 is used to connect to an external air intake pipe, and an impeller component is installed in the power box 26. The impeller component is connected to the cam 30 through a rotating shaft 28, and the cam 30 cooperates with the knocking component. When the external air intake pipe provides suction, the impeller component rotates and drives the cam 30 to rotate, thereby driving the knocking component to knock on the collecting bucket 23 to prevent blockage.

[0052] like Figure 8 As shown, the knocking member includes a support plate 35, an L-shaped transmission plate 36, a stopper tube 37, a hammer rod 38, and a buffer spring 39, which are slidably connected in the connection box 21. When the cam 30 rotates to contact the L-shaped transmission plate 36, the support plate 35 is pushed to move downward and the compression spring 33 is compressed; when the cam 30 is out of contact with the L-shaped transmission plate 36, the compression spring 33 pushes the support plate 35 to move upward and drives the hammer rod 38 to knock the collection bucket 23. The buffer spring 39 provides buffer protection to prevent the collection bucket 23 from being damaged by strong impact.

[0053] Example 2

[0054] Reference Figure 10-11 This embodiment is based on the first embodiment. Regarding the paint cleaning equipment for cleaning a large area of ​​a workpiece 8 based on a composite laser cleaning head proposed in the first embodiment, in order to clamp and position the workpiece 8, the working platform 9 includes a moving base 91, an H-shaped frame 92, an adjusting column 93, a table 94, a first mounting plate 95, a second mounting plate 96, a stepping motor 97, a first chuck 98, a support frame 99, an adjusting plate 910, a moving rod 911, a second chuck 912, an adjusting screw 914, an adjusting nut 913 and other components. The workpiece 8 can be clamped and rotated by the stepping motor 97 and the adjusting screw 914; the height of the table 94 can be adjusted by the adjusting column 93 and the driving screw 917.

[0055] During the specific implementation process, the workpiece 8 is first clamped between the first chuck 98 and the second chuck 912 by the stepper motor 97 and the adjusting screw 914; then the laser cleaning head is started to clean the workpiece 8; at the same time, the synchronous belt 919 is pulled to adjust the height of the table 94 as needed; during the cleaning process, the dust suction system sucks the residue into the collection bucket 23 through the dust suction port 16 and the connecting pipe 18; when the external suction pipe provides suction, the power component drives the knocking component to knock the collection bucket 23 to prevent blockage; finally, after the cleaning is completed, the equipment is turned off and the workpiece 8 is taken out for subsequent processing.

[0056] In addition, a mounting shaft 40 and a baffle 41 are fixedly mounted on the top of one side of the connection box 21. The baffle 41 can be rotated to limit and unlock the cover 22; at the same time, the baffle 41 is elastically limited by the torsion spring 34 to ensure that it always vertically limits the cover 22 stably.

[0057] Working principle: first, place the workpiece 8 between the first chuck 98 and the second chuck 912. Then, the adjusting screw 914 can be rotated to drive the adjusting plate 910 to move under the threaded transmission action of the adjusting nut 913, and the second chuck 912 can be driven to approach the workpiece 8 through the moving rod 911, until the workpiece 8 can be positioned and clamped with the cooperation of the first chuck 98. Then, according to the height adapted by the operator, the synchronous belt 919 can be pulled to drive the two synchronous wheels 918 to rotate. When the synchronous wheels 918 rotate, the transmission nut 916 can be driven to rotate, so that the transmission screw 917 can be moved longitudinally under the threaded transmission cooperation with the corresponding transmission screw 917, so that the height of the table 4 can be adjusted, so that the workpiece 8 can be adjusted to a height matching the operator. Then, the focusing lens 7 is adjusted to adjust the focal position so that it focuses on The surface of the workpiece 8, the laser parameters are input into the computer 10, and the continuous laser and pulse laser light are controlled by software. The continuous laser 1 is connected to the continuous laser head assembly 11 through the optical fiber interface QBH, and the laser beam is irradiated onto the first reflector 5 through the first collimator 3, and then irradiated onto the second reflector 6 connected to the vibration motor through the first reflector 5. The vibration motor swings at a high frequency, and the laser beam is transmitted from the focusing lens 7 to finally form a "straight line" laser scanning surface that is irradiated onto the workpiece 8 located on the working platform 9; the pulse laser 2 is connected to the pulse laser head assembly 12 through the optical fiber interface QBH, and the laser beam is irradiated onto the first reflector 5 through the second collimator 4, and then irradiated onto the second reflector 6 connected to the vibration motor through the first reflector 5. The vibration motor swings at a high frequency, and also forms a "straight line" laser scanning surface after being transmitted from the focusing lens 7 to irradiate the workpiece 8 located on the working platform 9. The pulse laser is located after the continuous laser;

[0058] Fig. 9A is in front of the cleaning direction and is the scanning surface of the continuous laser. Its laser energy is large. As the front cleaning position, it can roughly clean the cleaning layer and leave a thin layer of residue. This can effectively prevent the uncontrollable factors of excessive energy from damaging the workpiece 8; B is behind the cleaning direction, that is, right behind A. It is the scanning surface of the pulsed laser. Its laser energy is relatively small, and the previous continuous laser can make a certain preheating preparation for the next pulsed laser, which increases the absorption rate of the pulsed laser to the removed layer. Therefore, the scanning surface B of the pulsed laser can finely clean the thin layer residue after A cleaning without damaging the workpiece 8. Therefore, the composite cleaning of the two laser beams can not only improve the cleaning efficiency, but also ensure the cleaning quality.

[0059] At the same time, the air curtain 14 forms an air knife-like airflow and blows it toward the upper end of the lens, which can effectively prevent the cleaning slag from splashing and contaminating the lens. The residue on the surface of the workpiece 8 can be removed by blowing air through the air blowing pipes 15 on both sides to ensure the cleanliness of the surface of the workpiece 8. Then, the paint particles are completely absorbed by the suction device to avoid environmental pollution. Then, the dust suction system is connected through the dust suction port 16, and the dust collector absorbs the paint impurities to prevent the paint from floating and polluting the environment.

[0060] The composite laser cleaning head device can also be used with a robot arm. The laser head is installed on the robot arm, and automatic cleaning is achieved through robot programming.

[0061] When the workpiece 8 is cleaned, the stepping motor 97 can be started to drive the first chuck 98 to rotate, so that the workpiece 8 can be rotated and adjusted, thereby achieving comprehensive cleaning of the workpiece 8;

[0062] When it is necessary to collect the residue on the workpiece 8, the dust suction port 16 can be attached to the workpiece 8, and then the external pipe 25 can be connected to the external suction pipe. At this time, the residue within the range of the dust suction port 16 can be sucked out and transported to the collection bucket 23 through the hose 20 to collect the residue. When the gas passes through the power box 26, it can impact the axial flow blades 29, so that the axial flow blades 29 can rotate, which can drive the rotating shaft 28 to rotate. When the rotating shaft 28 rotates, the cam 30 can rotate. When the cam 30 contacts the L-shaped transmission plate 36, the cam 30 in the state can drive the L-shaped transmission plate 36 to drive the support plate 35 When the cam 30 is disengaged from the L-shaped transmission plate 36, the two compression springs 33 under stress can push the support plate 35 to move upward, thereby driving a plurality of hammer rods 38 to move upward, thereby striking the collecting bucket 23. When the hammer rods 38 strike the collecting bucket 23, the filter holes 24 can be prevented from being blocked, thereby ensuring the normal flow of gas. At the same time, the buffer springs 39 can provide buffering protection for the hammer rods 38 to prevent the collecting bucket 23 from being damaged by strong impact.

[0063] However, as is well known to those skilled in the art, the working principles and wiring methods of the continuous laser 1, pulsed laser 2 and computer 10 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.

[0064] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention; the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A large-area axle paint cleaning device based on a composite laser cleaning head, comprising a gun body (13), a working platform (9), and a computer (10), wherein a continuous laser head assembly (11) and a pulse laser head assembly (12) are fixedly mounted on one side of the gun body (13), and a continuous laser (1) and a first collimator (3) are mounted in the continuous laser head assembly (11), and a pulse laser (2) and a second collimator (4) are mounted in the pulse laser head assembly (12), and a first reflector (5), a second reflector (6) and a focusing lens (7) are mounted in the gun body (13), a workpiece (8) is arranged on the working platform (9), and the continuous laser (1) and the pulse laser (2) are connected to the computer (10), characterized in that: The composite laser cleaning head also includes: A connector (17), the connector (17) is fixedly mounted on one side of the gun body (13), and an air curtain (14) is mounted on the connector (17); A dust removal mechanism, the dust removal mechanism is mounted on the connector (17), and is used to remove dust from the surface of the workpiece (8); The suction mechanism is connected to the dust removal mechanism, and the suction mechanism provides suction force to suck out dust and impurities on the workpiece (8).

2. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 1 is characterized in that: The dust removal mechanism comprises a dust suction port (16) fixedly mounted on a connector (17); a connecting pipe (18) is provided on the dust suction port (16); and the suction mechanism is connected to the connecting pipe (18); air pipes (15) are fixedly mounted on inner walls on both sides of the dust suction port (16); and ends of the two air pipes (15) that are away from each other extend to the outside of the dust suction port (16).

3. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 1 is characterized in that: The suction mechanism comprises a card cover (19) mounted on the connecting pipe (18), a hose (20) being fixedly mounted at an interface on one side of the card cover (19), a connecting box (21) being fixedly mounted at the bottom end of the hose (20), an opening being arranged on an inner wall on one side of the connecting box (21), a collecting component being arranged in the connecting box (21), the collecting component being used to collect the sucked-out residue, one side of the collecting component passing through the opening and extending to the outside of the connecting box (21), the collecting component being connected to one side of the connecting box (21), a power component being passed through and connected to the inner wall on the bottom of the other side of the connecting box (21), the power component being mounted on the inner wall on the bottom of the connecting box (21), the power component being connected to an external suction pipe, and the power component being used to knock on the collecting component so that the collecting component can vibrate.

4. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 3 is characterized in that: The collecting assembly comprises a cover plate (22) penetrating through the opening and closely fitting with the opening, a collecting bucket (23) being fixedly mounted on one side of the cover plate (22), one side of the collecting bucket (23) extending into the connection box (21) and fitting with the inner wall of the connection box (21), and a plurality of filtering holes (24) being evenly spaced on the inclined inner wall of the collecting bucket (23).

5. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 4 is characterized in that: A mounting shaft (40) is fixedly mounted on the top of one side of the connection box (21); a baffle (41) is rotatably sleeved on the mounting shaft (40); the baffle (41) contacts the top of the other side of the cover plate (22); a torsion spring (34) is sleeved on the mounting shaft (40); the torsion spring (34) is located on one side of the baffle (41); and two ends of the torsion spring (34) are respectively fixedly connected to one end of the mounting shaft (40) and one side of the baffle (41).

6. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 3 is characterized in that: The power assembly comprises an external pipe (25) penetrating through the bottom inner wall of the other side of the connection box (21) and fixedly connected to the bottom inner wall of the other side of the connection box (21); the external pipe (25) is used to be connected to an external air intake pipe; a power box (26) is fixedly mounted on one end of the external pipe (25); an air inlet hole (27) is provided on the top inner wall of the power box (26); an impeller component is mounted on the inner wall of one side of the power box (26); one side of the impeller component extends into the connection box (21) and is connected to the bottom inner wall of one side of the connection box (21); a knocking component is mounted on the bottom inner wall of the connection box (21); the knocking component cooperates with the impeller component.

7. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 6 is characterized in that: The impeller component comprises a rotating shaft (28) penetrating through the inner wall of one side of the power box (26) and rotatably connected to the inner wall of one side of the power box (26); an axial flow blade (29) is fixedly mounted on one end of the rotating shaft (28); the other end of the rotating shaft (28) is rotatably connected to the inner wall of the bottom of the other side of the connecting box (21); a cam (30) located in the connecting box (21) is fixedly sleeved on the rotating shaft (28); and the cam (30) matches the knocking component.

8. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 7 is characterized in that: The knocking component comprises a support plate (35) slidably connected in the connection box (21), an L-shaped transmission plate (36) is fixedly installed at the bottom of the support plate (35), the L-shaped transmission plate (36) cooperates with the cam (30), a plurality of limit tubes (37) are fixedly installed at equal intervals on the top of the support plate (35), a hammer rod (38) is slidably connected in the limit tube (37), the top end of the hammer rod (38) extends to the top of the limit tube (37), a buffer spring (39) is sleeved on the hammer rod (38), the top and bottom ends of the buffer spring (39) are fixedly connected to the hammer rod (38) and the top end of the limit tube (37) respectively, and a support piece is symmetrically installed at the bottom of the support plate (35), and the support piece is connected to the bottom inner wall of the connection box (21).

9. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 8 is characterized in that: The support member comprises a support tube (31) fixedly mounted on the inner wall of the bottom of the connection box (21), a support rod (32) being slidably connected in the support tube (31), the top end of the support rod (32) extending into the connection box (21) and fixedly connected to the bottom of a support plate (35), a compression spring (33) located in the connection box (21) being sleeved on the support rod (32), the top end and the bottom end of the compression spring (33) being fixedly connected to the bottom of the support plate (35) and the top end of the support tube (31), respectively.

10. The large-area axle paint cleaning equipment based on a composite laser cleaning head according to claim 1 is characterized in that: The working platform (9) comprises a movable base (91), two H-shaped frames (92) are symmetrically fixedly installed on the top of the movable base (91), two adjustment columns (93) are symmetrically slidably connected to the H-shaped frames (92), the tops of the four adjustment columns (93) are fixedly installed with a same table top (94), the top two sides of the table top (94) are respectively fixedly installed with a first mounting plate (95) and a second mounting plate (96), one side of the first mounting plate (95) is fixedly installed with a stepper motor (97), the output shaft of the stepper motor (97) passes through the first mounting plate (95) and is fixedly installed with a first chuck (98), and the top of one side of the second mounting plate (96) is fixedly installed with a support frame ( 99), an adjustment plate (910) is slidably connected inside the support frame (99), a moving rod (911) is fixedly installed on one side of the adjustment plate (910), one end of the moving rod (911) passes through the second mounting plate (96) and is rotatably connected to the second clamping plate (912), the first clamping plate (98) cooperates with the second clamping plate (912) to clamp and position the axle, the other side of the adjustment plate (910) is rotatably connected to an adjustment screw (914), one side of the support frame (99) is fixedly installed with an adjustment nut (913), the adjustment screw (914) respectively passes through the inner wall of one side of the support frame (99) and the adjustment nut (913) and is threadedly connected to the adjustment nut (913); Mounting tubes (915) are fixedly mounted on both sides of the mobile base (91), the top end of the mounting tube (915) is rotatably connected to a transmission nut (916), a transmission screw (917) is threadedly connected through the transmission nut (916), the top ends of the two transmission screws (917) are respectively fixedly connected to the two sides of the table (94), a synchronous wheel (918) is fixedly sleeved on the transmission nut (916), and the transmission sleeves on the two synchronous wheels (918) are provided with the same synchronous belt (919).

Citation Information

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