Intelligent manufacturing and welding device for vehicle lamp structure
By designing and manufacturing welding devices, diagonal adjustment and length movement control are realized, and welding and testing mechanisms are equipped for real-time inspection, the problems of diagonal adjustment and continuous welding in the prior art are solved, and welding accuracy and detection efficiency are improved.
Patent Information
- Application Number
- CN202411538388.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing welding technology for manufacturing and welding of the light structure is difficult to achieve diagonal adjustment and continuous welding, and there is a lack of real-time detection methods during the welding process, resulting in timely discovery of welding risks.
An intelligent manufacturing welding device is designed, including a support positioning mechanism, a welding angle adjustment mechanism and a welding size adjustment mechanism. Diagonal adjustment and length movement control are achieved through infrared sensors and motor drive systems, and a welding and testing mechanism are equipped for real-time inspection.
The accuracy of the diagonal of the headlight structure is improved, the continuous welding and automatic detection of the headlight structure is realized, the dependence of manual adjustment and detection is reduced, and the defective rate is reduced.
Smart Images

Figure CN119501443A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of intelligent manufacturing welding, and in particular relates to an intelligent manufacturing welding device for a vehicle lamp structure. Background Art
[0002] The headlight structure is a tool for lighting the road when the vehicle is driving at night, and it is also a tool for issuing various vehicle driving signals. The headlight structure needs to be assisted by laser welding equipment during manufacturing. Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. The heat on the laser welding surface diffuses to the inside through heat conduction. By controlling the width, energy, peak power, and repetition frequency of the laser pulse, the headlight structure to be welded is melted to form a specific molten pool for fusion welding.
[0003] In the prior art, the manufacturing and welding of the headlight structure requires stable clamping and diagonal adjustment through external equipment, so that the headlight structure clamping tooling needs to be adjusted and disassembled during each welding process, which is not conducive to the continuous welding of the headlight structure, and the headlight structure cannot be accurately adjusted diagonally, and the diagonal angle cannot be easily changed, so that each welding position needs to be provided with corresponding tooling for clamping, and the manufacturing and welding of the headlight structure cannot be tested in time, which makes it difficult to discover hidden dangers in the welding position in time, which easily leads to a defective rate.
[0004] Therefore, it is necessary to invent an intelligent manufacturing welding device for headlight structures to solve the above problems. It can provide positioning adjustment for headlight structures at different diagonals, and is also convenient for precise length movement control of the parts to be welded in the headlight structure, thereby improving the diagonal accuracy of the headlight mechanism and facilitating timely detection after welding. Summary of the invention
[0005] In view of the above problems, the present invention provides an intelligent manufacturing welding device for a vehicle lamp structure to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent manufacturing welding device for a vehicle lamp structure, comprising a support and positioning mechanism, both ends of the top of the support and positioning mechanism are fixedly provided with a welding angle adjustment mechanism, the top of the welding angle adjustment mechanism is fixedly provided with a welding size adjustment mechanism, and a welding and testing mechanism is slidably provided in the middle of the bottom of the support and positioning mechanism, wherein:
[0007] The welding angle adjustment mechanism comprises a positioning gear ring, a moving frame is slidably provided at one end of the outer wall of the positioning gear ring, a positioning gear is rotatably provided in the middle position of the moving frame, the tooth surface of the positioning gear is meshed with the tooth surface of the positioning gear ring, a positioning frame is fixedly provided at one end of the moving frame, a first positioning screw rod is rotatably provided in the middle position of the positioning frame, both ends of the outer wall of the first positioning screw rod are threadedly provided with a moving seat, one end of the two moving seats are fixedly provided with a clamping seat, one side of the two clamping seats are fixedly provided with an anti-slip pad, a fixed frame is fixedly provided at the top of the positioning frame, two positioning seats are fixedly provided at both ends of the top of the fixed frame, an adjusting shaft is rotatably provided in the middle position of the four positioning seats, a positioning groove is provided in the middle position of the top of the fixed frame, and the bottom ends of the two clamping seats are respectively slidably connected with the two ends of the inner wall of the positioning groove;
[0008] The welding size adjustment mechanism includes protective frames fixed on both ends of the top of the fixing frame and an adjustment frame sliding on one side of the protective frame, three fixing seats are fixed on one side of the four adjustment frames, and a driving shaft is rotatably provided in the middle position of the multiple fixing seats, and three first positioning rods are fixed on the other side of the four adjustment frames, and a first positioning spring is inserted at one end of the outer wall of the multiple first positioning rods, and the other ends of the outer walls of the multiple first positioning rods are respectively inserted and connected with one side of the four protective frames, and a first positioning block is fixed at one end of the multiple first positioning rods.
[0009] Preferably, an infrared sensor is fixedly provided at the middle position of one side of the two fixing frames.
[0010] Preferably, a first motor is fixedly provided on the top of the two movable frames, and the output ends of the two first motors are respectively fixedly connected to the middle positions of the two positioning gears; a second motor is fixedly provided on one side of the two positioning frames, and the output ends of the two second motors are respectively fixedly connected to one end of the two first positioning screw rods; a third motor is fixedly provided on the top of the four fixed seats, and the output ends of the four third motors are fixedly provided with connecting shafts, and the outer walls of the four connecting shafts are sequentially interlaced and connected with the middle positions of the corresponding driving shafts.
[0011] Preferably, the supporting and positioning mechanism includes a positioning control frame, a sliding groove is opened in the middle position of the top of the positioning control frame, a driving screw is rotatably provided in the middle position of the sliding groove, both ends of the outer wall of the driving screw are threaded with supporting control frames, the top ends of the two supporting control frames are respectively fixedly connected to the bottom ends of the two positioning gear rings, the middle positions of the tops of the two supporting control frames are rotatably provided with rotating shafts, the top ends of the two rotating shafts are respectively fixedly connected to one end of the bottom of the two positioning frames, a driving motor is fixedly provided at one end of the positioning control frame, and the output end of the driving motor is fixedly connected to one end of the driving screw.
[0012] Preferably, the welding and testing mechanism includes a mounting frame sliding in the middle position of the bottom of the positioning control frame, an electric telescopic rod is fixedly provided on one side of the positioning control frame, the telescopic end of the electric telescopic rod is fixedly connected to one side of the inner wall of the mounting frame, a control mechanical arm is fixedly provided at one end of the top of the mounting frame, and a laser welding frame is fixedly provided at one end of the control mechanical arm.
[0013] Preferably, the welding and testing mechanism also includes a test seat fixed to the other end of the top of the mounting frame, a second positioning screw is rotatably provided on one side of the test seat, a fixing groove is opened on one side of the test seat, a lifting frame is threadedly provided on one end of the outer wall of the second positioning screw, a lifting frame is fixedly provided on one end of the lifting frame through the fixing groove, a second positioning rod is inserted through both ends of the lifting seat, a second positioning spring is inserted through one end of the outer walls of the two second positioning rods, a second positioning block is fixedly provided at one end of the two second positioning rods, a welding detection terminal is fixedly provided at the other end of one of the second positioning rods, a coupling agent sponge is fixedly provided at the other end of the other second positioning rod, and a protective pad is fixedly provided on one side of the coupling agent sponge.
[0014] Preferably, balance blocks are fixedly provided at both ends of one side of the lifting seat.
[0015] Preferably, a fourth motor is fixedly provided on the top of the test seat, and an output end of the fourth motor is fixedly connected to the top of the second positioning screw rod.
[0016] Preferably, an intelligent control panel is fixedly provided on one side of the positioning control frame, and the first motor, the second motor, the third motor, the fourth motor, the drive motor and the electric telescopic rod are all electrically connected to an external power supply through the intelligent control panel.
[0017] Technical effects and advantages of the present invention:
[0018] 1. The present invention drives the connecting shaft to rotate through the output end of the third motor fixed on one side of the fixing seat at the top, and through the stability of the driving shaft on the other side and the support of the adjusting shaft, the driving shaft inserted in the outer wall of the connecting shaft stably drives the headlight structural component to move stably. The infrared sensor fixed at the middle position of one side of the fixing frame performs sensing measurement, which is convenient for controlling the rotation of the third motor and the moving length of the headlight structural component. The moving seats threadedly connected to the outer wall of the first positioning screw rod move toward each other, so that the clamping seats respectively fixed at one end of the two moving seats are stably clamped on both sides of the headlight structural component through the anti-slip pad, so that the length can be accurately adjusted and quickly clamped and positioned, avoiding the need for manual positioning, increasing the intelligence of the headlight mechanism welding, and eliminating the need to adjust and disassemble the headlight structure clamping tooling, which is conducive to the continuous welding of the headlight structure.
[0019] 2. The present invention drives the positioning gear to rotate by a first motor fixed on the top of the moving frame, so that the tooth surface of the positioning gear meshes with the tooth surface of the positioning gear ring, so that the positioning gear drives the moving frame to rotate along the positioning gear ring, so that the positioning frame fixed on one side of the moving frame drives the fixed frame and the headlight structure components to adjust the angle, so that different headlight structure components can be adjusted at different angles, thereby improving the convenience of use of the intelligent manufacturing welding device for the headlight structure, avoiding the need to change different positioning mechanisms for different parts of the headlight structure, and improving the operating efficiency of the intelligent manufacturing welding device for the headlight structure;
[0020] 3. The present invention drives the lifting seat to be lifted and lowered along the fixed groove by a lifting frame threadedly connected to the outer wall of the second positioning screw rod, so that the welding detection terminal and the coupling agent sponge connected to one side of the lifting seat can move, so that the coupling agent sponge can stably contact one side of the headlight structure and apply the coupling agent. Through the movement of the lifting frame, the welding detection terminal can be brought into contact with the headlight structure to perform welding quality inspection, so as to timely discover welding hazards and take early warning and remedy measures.
[0021] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the support and positioning mechanism of the present invention;
[0025] Figure 3 It is a schematic diagram of the support and positioning structure of the welding angle adjustment mechanism of the present invention;
[0026] Figure 4 It is a schematic diagram of the distribution structure of the welding angle adjustment mechanism and the welding size adjustment mechanism of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the welding size adjustment mechanism of the present invention;
[0028] Figure 6It is a schematic diagram of the clamping structure of the welding angle adjustment mechanism of the present invention;
[0029] Figure 7 It is a schematic diagram of the distribution structure of the welding and testing mechanism of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the welding and testing mechanism of the present invention;
[0031] Fig. 9 It is a schematic diagram of the detection and coupling agent application lifting and lowering control structure of the welding and testing mechanism of the present invention;
[0032] Fig.10 It is a structural schematic diagram of the intelligent manufacturing welding control system of the vehicle lamp structure of the present invention.
[0033] In the figure: 1. Support and positioning mechanism; 101. Positioning control frame; 102. Sliding groove; 103. Driving screw rod; 104. Driving motor; 105. Support and control frame; 2. Welding angle adjustment mechanism; 201. Positioning gear ring; 202. Moving frame; 203. Positioning gear; 204. First motor; 205. Positioning frame; 206. First positioning screw rod; 207. Second motor; 208. Fixed frame; 209. Positioning groove; 210. Positioning seat; 211. Adjusting shaft; 212. Moving seat; 213. Clamping seat; 214. Anti-skid pad; 215. Rotating shaft; 3. Welding size adjustment mechanism; 301. Protective frame; 302. Adjusting frame; 303. Fixed seat; 30 4. Driving shaft; 305. Connecting shaft; 306. Third motor; 307. First positioning rod; 308. First positioning spring; 309. First positioning block; 4. Infrared sensor; 5. Welding and testing mechanism; 501. Mounting frame; 502. Electric telescopic rod; 503. Control robot arm; 504. Laser welding frame; 505. Test seat; 506. Second positioning screw rod; 507. Lifting frame; 508. Fourth motor; 509. Fixing slot; 510. Balance block; 511. Second positioning rod; 512. Second positioning spring; 513. Second positioning block; 514. Welding detection terminal; 515. Coupling agent smear sponge; 516. Lifting seat; 517. Protective pad. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] The present invention provides Figure 1-10 The intelligent manufacturing welding device for a vehicle lamp structure shown in the figure comprises a supporting and positioning mechanism 1, both ends of the top of the supporting and positioning mechanism 1 are fixedly provided with a welding angle adjustment mechanism 2, the top of the welding angle adjustment mechanism 2 is fixedly provided with a welding size adjustment mechanism 3, and a welding and testing mechanism 5 is slidably provided in the middle position of the bottom of the supporting and positioning mechanism 1, wherein:
[0036] The welding angle adjustment mechanism 2 includes a positioning toothed ring 201, a movable frame 202 is slidably provided at one end of the outer wall of the positioning toothed ring 201, a positioning gear 203 is rotatably provided at the middle position of the movable frame 202, the tooth surface of the positioning gear 203 is meshed with the tooth surface of the positioning toothed ring 201, a positioning frame 205 is fixedly provided at one end of the movable frame 202, a first positioning screw rod 206 is rotatably provided at the middle position of the positioning frame 205, and both ends of the outer wall of the first positioning screw rod 206 are threadedly provided with a movable seat 212, and the two movable seats 212 are threadedly provided with the movable seats 212. A clamping seat 213 is fixedly provided at one end of the seat 212, and an anti-slip pad 214 is fixedly provided on one side of the two clamping seats 213. A fixing frame 208 is fixedly provided at the top of the positioning frame 205, and two positioning seats 210 are fixedly provided at both ends of the top of the fixing frame 208. An adjusting shaft 211 is rotatably provided in the middle position of the four positioning seats 210. A positioning groove 209 is provided in the middle position of the top of the fixing frame 208, and the bottom ends of the two clamping seats 213 are slidably connected to the two ends of the inner wall of the positioning groove 209 respectively.
[0037] The welding size adjustment mechanism 3 includes a protective frame 301 fixed on both ends of the top of the fixed frame 208 and an adjustment frame 302 sliding on one side of the protective frame 301, three fixed seats 303 are fixed on one side of the four adjustment frames 302, and a driving shaft 304 is rotatably provided in the middle position of the multiple fixed seats 303, and three first positioning rods 307 are fixed on the other side of the four adjustment frames 302, and one end of the outer wall of the multiple first positioning rods 307 is interspersed with a first positioning spring 308, and the other end of the outer wall of the multiple first positioning rods 307 is respectively interspersed with one side of the four protective frames 301, and one end of the multiple first positioning rods 307 is fixed with a first positioning block 309;
[0038] An infrared sensor 4 is fixedly provided at the middle position of one side of the two fixing frames 208;
[0039] The tops of the two moving frames 202 are fixed with first motors 204, and the output ends of the two first motors 204 are fixedly connected to the middle positions of the two positioning gears 203 respectively; one side of the two positioning frames 205 is fixed with second motors 207, and the output ends of the two second motors 207 are fixedly connected to one end of the two first positioning screw rods 206 respectively; the tops of the four fixed seats 303 are fixed with third motors 306, and the output ends of the four third motors 306 are fixed with connecting shafts 305, and the outer walls of the four connecting shafts 305 are sequentially interlaced and connected with the middle positions of the corresponding driving shafts 304;
[0040] When it is necessary to use the intelligent manufacturing welding device for the headlight structure, the headlight structural parts to be welded are pushed toward the top ends of the two fixing frames 208, so that the parts to be welded slide on the top ends of the adjusting shafts 211, and at the same time, the two sides are clamped between the corresponding multiple driving shafts 304, and the first positioning rod 307 fixed on one side of the adjusting frame 302 is inserted and connected with the protective frame 301, and the elastic deformation of the first positioning spring 308 inserted on the outer wall of the first positioning rod 307 makes it possible for the adjusting frame 302 to drive the driving shaft 304 to be in close contact with the headlight mechanism parts through the positioning of the fixing seat 303 in a natural state, and the output end of the third motor 306 fixed on one side of the fixing seat 303 at the top drives the connecting shaft 305 to rotate, and the stability of the driving shaft 304 on the other side and the adjusting shaft 21 1, so that the driving shaft 304 inserted in the outer wall of the connecting shaft 305 stably drives the lamp structure component to move stably, and the infrared sensor 4 fixed at the middle position of one side of the fixing frame 208 performs sensing measurement, so as to control the rotation of the third motor 306 and control the moving length of the lamp structure component. The output end of the second motor 207 fixed at one end of the positioning frame 205 drives the first positioning screw 206 to rotate, so that the moving seats 212 threadedly connected at both ends of the outer wall of the first positioning screw 206 move toward each other, so that the clamping seats 213 respectively fixed at one end of the two moving seats 212 are stably clamped on both sides of the lamp structure component through the anti-slip pad 214, so that the length can be adjusted accurately and the clamping and positioning can be performed quickly, avoiding the need for manual positioning, and increasing the intelligence of the lamp mechanism welding;
[0041] The first motor 204 fixed on the top of the mobile frame 202 drives the positioning gear 203 to rotate, so that the tooth surface of the positioning gear 203 is meshed with the tooth surface of the positioning gear ring 201, so that the positioning gear 203 drives the mobile frame 202 to rotate along the positioning gear ring 201, and the positioning frame 205 fixed on one side of the mobile frame 202 drives the fixed frame 208 and the headlight structure components to adjust the angle by rotating the support of the rotating shaft 215 connected to the top of the support control frame 105, so that different headlight structure components can be adjusted at different angles, thereby improving the convenience of use of the intelligent manufacturing welding device of the headlight structure, avoiding the need to change different positioning mechanisms for different parts of the headlight structure, and improving the operating efficiency of the intelligent manufacturing welding device of the headlight structure.
[0042] As a specific embodiment of the present invention, the support and positioning mechanism 1 includes a positioning control frame 101, a sliding groove 102 is opened in the middle position of the top of the positioning control frame 101, a driving screw 103 is rotatably provided in the middle position of the sliding groove 102, and support control frames 105 are threadedly provided at both ends of the outer wall of the driving screw 103, the top ends of the two support control frames 105 are respectively fixedly connected to the bottom ends of the two positioning gear rings 201, and the middle positions of the tops of the two support control frames 105 are rotatably provided with rotating shafts 215, and the top ends of the two rotating shafts 215 are respectively fixedly connected to one end of the bottom of the two positioning frames 205, and a driving motor 104 is fixedly provided at one end of the positioning control frame 101, and the output end of the driving motor 104 is fixedly connected to one end of the driving screw 103;
[0043] The welding and testing mechanism 5 includes a mounting frame 501 sliding in the middle position of the bottom of the positioning control frame 101, an electric telescopic rod 502 is fixedly provided on one side of the positioning control frame 101, and the telescopic end of the electric telescopic rod 502 is fixedly connected to one side of the inner wall of the mounting frame 501, and a control mechanical arm 503 is fixedly provided at one end of the top of the mounting frame 501, and a laser welding frame 504 is fixedly provided at one end of the control mechanical arm 503;
[0044] The output end of the driving motor 104 fixed on one side of the positioning control frame 101 drives the driving screw 103 to rotate, so that the supporting control frames 105 threadedly connected to the two ends of the outer wall of the driving screw 103 move toward each other along the sliding groove 102, so that the two supporting control frames 105 respectively drive the two headlight structure components to move toward each other through the two positioning gear rings 201, so that the components after the length and angle are adjusted are connected, thereby increasing the convenience of using the intelligent manufacturing welding device of the headlight structure.
[0045] As a specific embodiment of the present invention, the welding and testing mechanism 5 also includes a test seat 505 fixed at the other end of the top of the mounting frame 501, a second positioning screw 506 is rotatably provided on one side of the test seat 505, a fixing groove 509 is opened on one side of the test seat 505, a lifting frame 507 is threadedly provided on one end of the outer wall of the second positioning screw 506, and a lifting frame 507 is fixedly provided on one end of the lifting frame 507 through the fixing groove 509, and a lifting seat 516 is fixedly provided on both ends of the lifting seat 516, and second positioning rods 511 are inserted at one end of the outer walls of the two second positioning rods 511. A second positioning spring 512 is inserted at one end, and a second positioning block 513 is fixedly provided at one end of the two second positioning rods 511, and a welding detection terminal 514 is fixedly provided at the other end of one of the second positioning rods 511, and a coupling agent sponge 515 is fixedly provided at the other end of the other second positioning rod 511, and a protective pad 517 is fixedly provided on one side of the coupling agent sponge 515;
[0046] Balance blocks 510 are fixedly provided at both ends of one side of the lifting seat 516;
[0047] A fourth motor 508 is fixedly disposed on the top of the test seat 505, and an output end of the fourth motor 508 is fixedly connected to the top of the second positioning screw rod 506;
[0048] The telescopic end of the electric telescopic rod 502 fixed on one side of the positioning control frame 101 drives the mounting frame 501 to slide along the positioning control frame 101, so that the control mechanical arm 503 fixed on one side of the mounting frame 501 can easily drive the laser welding frame 504 to laser weld the headlight structural components. After the welding is completed, the external cooling equipment is used for timely cooling. The mounting frame 501 drives the test seat 505 to move to the back side of the welding part of the headlight structure, and the output end of the fourth motor 508 fixed on the top of the test seat 505 drives the second positioning screw rod 506 to rotate, so that the lifting frame 507 threadedly connected to the outer wall of the second positioning screw rod 506 drives the lifting seat 51 6 is lifted and lowered along the fixed groove 509, so that the welding detection terminal 514 and the coupling agent sponge 515 connected to one side of the lifting seat 516 are moved, and the second positioning rod 511 fixed on one side of the welding detection terminal 514 and the coupling agent sponge 515 are inserted and connected with the lifting seat 516, and the coupling agent sponge 515 is conveniently stably contacted with one side of the lamp structure and coated with coupling agent through the elastic deformation of the second positioning spring 512 inserted on the outer wall of the second positioning rod 511. Through the movement of the lifting frame 507, the welding detection terminal 514 is contacted with the lamp structure to perform welding quality inspection, so as to timely discover welding hidden dangers and take early warning and remedy;
[0049] After the inspection is completed, the lifting frame 507 drives the lifting seat 516, the welding inspection terminal 514 and the coupling agent sponge 515 to be lifted, so that the protective pad 517 in contact with one side of the coupling agent sponge 515 can scrape the surface of the headlight structure, so that the coupling agent is removed and adsorbed on one side of the coupling agent sponge 515 to avoid stains on the surface of the headlight structure.
[0050] As a specific embodiment of the present invention, an intelligent control panel is fixedly provided on one side of the positioning control frame 101, and the first motor 204, the second motor 207, the third motor 306, the fourth motor 508, the drive motor 104 and the electric telescopic rod 502 are all electrically connected to the external power supply through the intelligent control panel.
[0051] The control center signal is connected to the length control module, the angle control module, the docking control module, the welding control module and the detection control module in sequence. The length control module is respectively connected to the infrared sensor 4, the second motor 207 and the third motor 306, the angle control module is connected to the first motor 204, the docking control module is connected to the drive motor 104, the welding control module is connected to the laser welding frame 504, and the detection control module is connected to the fourth motor 508, the detection end and the electric telescopic rod 502.
[0052] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An intelligent manufacturing welding device for a vehicle lamp structure, comprising a supporting positioning mechanism (1), characterized in that: The two ends of the top of the supporting and positioning mechanism (1) are fixedly provided with welding angle adjustment mechanisms (2), the top of the welding angle adjustment mechanism (2) is fixedly provided with a welding size adjustment mechanism (3), and the middle position of the bottom of the supporting and positioning mechanism (1) is slidably provided with a welding and testing mechanism (5), wherein: The welding angle adjustment mechanism (2) comprises a positioning toothed ring (201), a movable frame (202) is slidably provided at one end of the outer wall of the positioning toothed ring (201), a positioning gear (203) is rotatably provided at the middle position of the movable frame (202), the tooth surface of the positioning gear (203) is meshed with the tooth surface of the positioning toothed ring (201), a positioning frame (205) is fixedly provided at one end of the movable frame (202), a first positioning screw rod (206) is rotatably provided at the middle position of the positioning frame (205), both ends of the outer wall of the first positioning screw rod (206) are threadedly provided with a movable seat (212), and the two A clamping seat (213) is fixedly provided at one end of the movable seat (212), and an anti-slip pad (214) is fixedly provided on one side of the two clamping seats (213). A fixing frame (208) is fixedly provided at the top of the positioning frame (205), and two positioning seats (210) are fixedly provided at both ends of the top of the fixing frame (208). An adjusting shaft (211) is rotatably provided at the middle position of the four positioning seats (210). A positioning groove (209) is provided at the middle position of the top of the fixing frame (208), and the bottom ends of the two clamping seats (213) are slidably connected to the two ends of the inner wall of the positioning groove (209) respectively. The welding size adjustment mechanism (3) comprises a protective frame (301) fixed on both ends of the top of the fixed frame (208) and an adjustment frame (302) sliding on one side of the protective frame (301); three fixed seats (303) are fixed on one side of the four adjustment frames (302); a driving shaft (304) is rotatably provided in the middle position of the plurality of fixed seats (303); three first positioning rods (307) are fixed on the other side of the four adjustment frames (302); a first positioning spring (308) is inserted at one end of the outer wall of the plurality of first positioning rods (307); the other end of the outer wall of the plurality of first positioning rods (307) is respectively inserted and connected with one side of the four protective frames (301); and a first positioning block (309) is fixed at one end of the plurality of first positioning rods (307).
2. The intelligent manufacturing welding device for vehicle lamp structure according to claim 1 is characterized in that: An infrared sensor (4) is fixedly provided at the middle position of one side of the two fixing frames (208).
3. The intelligent manufacturing welding device for a vehicle lamp structure according to claim 1 is characterized in that: The top ends of the two moving frames (202) are fixedly provided with a first motor (204), and the output ends of the two first motors (204) are respectively fixedly connected to the middle positions of the two positioning gears (203); one side of the two positioning frames (205) is fixedly provided with a second motor (207), and the output ends of the two second motors (207) are respectively fixedly connected to one end of the two first positioning screw rods (206); the top ends of the four fixed seats (303) are fixedly provided with a third motor (306), and the output ends of the four third motors (306) are fixedly provided with a connecting shaft (305), and the outer walls of the four connecting shafts (305) are sequentially inserted and connected to the middle positions of the corresponding driving shafts (304).
4. The intelligent manufacturing welding device for vehicle lamp structure according to claim 3 is characterized in that: The support and positioning mechanism (1) comprises a positioning control frame (101), a sliding groove (102) is provided in the middle position of the top of the positioning control frame (101), a driving screw (103) is rotatably provided in the middle position of the sliding groove (102), support control frames (105) are threadedly provided at both ends of the outer wall of the driving screw (103), the top ends of the two support control frames (105) are respectively fixedly connected to the bottom ends of the two positioning gear rings (201), rotating shafts (215) are rotatably provided in the middle positions of the tops of the two support control frames (105), the top ends of the two rotating shafts (215) are respectively fixedly connected to one end of the bottom of the two positioning frames (205), a driving motor (104) is fixedly provided at one end of the positioning control frame (101), and the output end of the driving motor (104) is fixedly connected to one end of the driving screw (103).
5. The intelligent manufacturing welding device for vehicle lamp structure according to claim 4 is characterized in that: The welding and testing mechanism (5) comprises a mounting frame (501) sliding in the middle position of the bottom of the positioning control frame (101); an electric telescopic rod (502) is fixedly provided on one side of the positioning control frame (101); the telescopic end of the electric telescopic rod (502) is fixedly connected to one side of the inner wall of the mounting frame (501); a control mechanical arm (503) is fixedly provided on one end of the top of the mounting frame (501); and a laser welding frame (504) is fixedly provided on one end of the control mechanical arm (503).
6. The intelligent manufacturing welding device for vehicle lamp structure according to claim 5 is characterized in that: The welding and testing mechanism (5) further comprises a test seat (505) fixed to the other end of the top of the mounting frame (501), a second positioning screw (506) being rotatably provided on one side of the test seat (505), a fixing groove (509) being provided on one side of the test seat (505), a lifting frame (507) being threadedly provided on one end of the outer wall of the second positioning screw (506), a lifting frame (516) being fixedly provided on one end of the lifting frame (507) passing through the fixing groove (509), and a second screw (506) being inserted at both ends of the lifting frame (516). Two positioning rods (511), one end of the outer wall of the two second positioning rods (511) is interspersed with a second positioning spring (512), one end of the two second positioning rods (511) is fixed with a second positioning block (513), the other end of one of the second positioning rods (511) is fixed with a welding detection terminal (514), the other end of the other second positioning rod (511) is fixed with a coupling agent sponge (515), and one side of the coupling agent sponge (515) is fixed with a protective pad (517).
7. The intelligent manufacturing welding device for vehicle lamp structure according to claim 6 is characterized in that: Balance blocks (510) are fixedly provided at both ends of one side of the lifting seat (516).
8. The intelligent manufacturing welding device for vehicle lamp structure according to claim 6 is characterized in that: A fourth motor (508) is fixedly provided at the top of the test seat (505), and an output end of the fourth motor (508) is fixedly connected to the top of the second positioning screw rod (506).
9. The intelligent manufacturing welding device for vehicle lamp structure according to claim 8 is characterized in that: An intelligent control panel is fixedly provided on one side of the positioning control frame (101), and the first motor (204), the second motor (207), the third motor (306), the fourth motor (508), the drive motor (104) and the electric telescopic rod (502) are all electrically connected to an external power supply via the intelligent control panel.