Nondestructive testing equipment for metal materials

Abstract

The invention provides metal material nondestructive testing equipment which comprises a working table 1, a fixing assembly and a plurality of detecting assemblies, the fixing assembly is movably arranged above the top of the working table, the detecting assemblies are arranged above the working table, and after a metal material is placed above the fixing assembly to be stably fixed, the detecting assemblies are arranged above the working table. The device is used for nondestructive detection when moving to the position below the detection assembly, and the detection assembly comprises a first support, a lifting air cylinder, a lifting block, a detection head, a second support, an ultrasonic generator, a third support and a ray emitter. According to the equipment, the metal material is fixed by using the fixing assembly and then is detected and used for multiple times, so that the metal material can be quickly scanned and analyzed, the detection speed is greatly improved, the manual operation time is shortened, and the detection efficiency is improved by utilizing advanced sensors and data analysis technologies. The nondestructive testing equipment can more accurately identify tiny defects in the material, and the accuracy of a detection result is improved.

Description

Technical Field

[0001] The invention relates to the field of testing equipment, and in particular to a nondestructive testing equipment for metal materials. Background Art

[0002] Nondestructive testing refers to the use of physical or chemical methods to inspect and test metal materials using the changes in heat, sound, light, electricity, magnetism and other reactions caused by abnormal internal structure or defects of the material without damaging or affecting the performance of the object being tested or the internal organization of the object being tested, with the help of modern technology and equipment. In the production and processing of metal materials, nondestructive testing is a key step to ensure the quality and safety of materials. Nondestructive testing technology can detect defects and damages inside the material, such as cracks, pores, inclusions, and incomplete penetration, without destroying the material itself. These defects may occur during the manufacturing, processing, use and maintenance of the material. If they are not detected and repaired, they may cause serious safety accidents.

[0003] In the existing document 202320362636.5, the existing nondestructive testing equipment for metal materials cannot perform continuous testing, which reduces the testing efficiency. At the same time, when defects occur in the metal material, they cannot be quickly removed, further reducing the testing efficiency. In addition, the nondestructive testing equipment needs to be manually held for testing, which is time-consuming and labor-intensive. Position displacement is prone to occur during metal material testing, which reduces the testing stability. Therefore, the present invention proposes a nondestructive testing equipment for metal materials to solve the problems existing in the prior art. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention proposes a nondestructive testing device for metal materials. The nondestructive testing device for metal materials uses a fixing component to fix the metal material and then performs multiple tests on the metal material. The nondestructive testing device can quickly scan and analyze the metal material, greatly improve the detection speed, and reduce manual operation time. By using advanced sensors and data analysis technology, the nondestructive testing device can more accurately identify tiny defects inside the material and improve the accuracy of the detection results. The nondestructive testing technology can perform detection without damaging the material itself, thereby maintaining the integrity and original performance of the material.

[0005] The technical solution of the present invention is implemented as follows: a nondestructive testing device for metal materials, including a workbench 1, a fixing component and a detection resistance component, a fixing component is movably arranged above the top of the workbench, and multiple groups of detection components are arranged above the workbench. After the metal material is placed above the fixing component for stable fixing, it is moved to the bottom of the detection component for nondestructive testing. The detection component includes a first bracket, a lifting cylinder, a lifting block, a detection head, a second bracket, an ultrasonic generator, a third bracket and a ray emitter. The first bracket is fixedly installed on one side above the workbench, a lifting cylinder is fixedly installed above the first bracket, a lifting block is movably installed below the first bracket, and a detection head is fixedly installed at the bottom of the lifting block. The second bracket is fixedly installed on one side above the workbench, the second bracket is arranged on one side of the first bracket, and an ultrasonic generator is fixedly installed below the second bracket. The third bracket is fixedly installed on the other side of the top of the workbench, the third bracket is arranged on one side of the second bracket, and a ray emitter is fixed below the third bracket, and multiple groups of ray emitters are arranged.

[0006] A further improvement is that the fixed assembly includes a movable plate, a mounting seat, a small cylinder and a fixed plate, the movable plate is movably mounted on one side of the top of the workbench, mounting seats are fixedly mounted on both sides of the top of the movable plate, a small cylinder is fixedly mounted on one side of the mounting seat, a fixed plate is movably mounted on the inner side of the mounting seat, and the output end of the small cylinder is connected to the fixed plate.

[0007] A further improvement is that a rotating motor is fixedly installed on one side of the workbench, a threaded rod is rotatably installed inside the workbench, a threaded sleeve is sleeved on the surface of the threaded rod, the output end of the rotating motor is connected to the threaded rod, and the top of the threaded sleeve is fixedly connected to the bottom of the movable plate.

[0008] A further improvement is that a main control board is fixedly installed on one side of the workbench, a display screen is fixedly installed on the front of the main control board, control buttons are fixedly installed below the front of the main control board, and the display screen is electrically connected to the inside of the workbench.

[0009] A further improvement is that a first controller is fixedly mounted on one side of the first bracket, and a second controller is fixedly mounted on one side of the second bracket.

[0010] A further improvement is that a detachable adapter is movably mounted on the bottom of the ray emitter.

[0011] A further improvement is that a limiting rod is fixedly installed inside the workbench, and the limiting rod is sleeved on the surface of the threaded sleeve.

[0012] A further improvement is that rubber pads are fixedly mounted on the inner sides of the mounting seat and the fixing plate.

[0013] A further improvement is that a moving groove is provided on the top of the workbench, and the moving groove and the threaded sleeve are adapted to each other.

[0014] A further improvement is that a main control switch is arranged on the front of the workbench, and the main control switch is electrically connected to the inside of the workbench.

[0015] Compared with the prior art, the present invention has the following advantages: the intelligent nondestructive testing equipment is used in coordination with the first bracket, the lifting cylinder, the lifting block, the detection head, the second bracket, the ultrasonic generator, the third bracket and the ray emitter. After the metal material is newly fixed by using the fixing component, the metal material is tested for multiple times. The metal material can be quickly scanned and analyzed, the detection speed is greatly improved, and the manual operation time is reduced. By using advanced sensors and data analysis technology, the nondestructive testing equipment can more accurately identify the tiny defects inside the material and improve the accuracy of the detection result. The nondestructive testing technology can perform detection without damaging the material itself, maintaining the integrity and original performance of the material. The intelligent equipment can realize real-time monitoring of the metal material, timely discover potential defects and problems, and prevent accidents. The detection information can be displayed on the display screen, and the detection data can be recorded, which is convenient for subsequent analysis and tracing, and is helpful for quality control and improvement of the production process. The intelligent design makes the equipment easy to operate, reduces the requirements for professional skills, and reduces the difficulty of operation. The nondestructive testing equipment can be applied to a variety of metal materials and components of different shapes, and has a wide range of applicability. By discovering and repairing defects in advance, the nondestructive testing equipment helps to reduce maintenance costs and avoid production losses caused by failures. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a side schematic diagram of the present invention;

[0018] Figure 2 It is a schematic diagram of the interior of the workbench of the present invention;

[0019] Figure 3 It is a schematic diagram of the movable plate of the present invention.

[0020] Figure symbols: 1. Workbench; 2. First bracket; 3. Lifting cylinder; 4. Lifting block; 5. Detection head; 6. Second bracket; 7. Ultrasonic generator; 8. Third bracket; 9. Ray emitter; 10. Moving plate; 11. Mounting seat; 12. Small cylinder; 13. Fixed plate; 14. Rotating motor; 15. Threaded rod; 16. Threaded sleeve; 17. Main control board; 18. Display screen; 19. Control button; 20. First controller; 21. Second controller; 22. Removable adapter; 23. Limit rod; 24. Rubber pad; 25. Moving slot; 26. Main control switch. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms installation, connection, and connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] See also Figure 1 , Figure 2 , Figure 3The embodiment of the present invention discloses a nondestructive testing device for metal materials, including a workbench 1, a fixing component and a detection resistance component. A fixing component is movably arranged above the top of the workbench 1. A plurality of detection components are arranged above the workbench 1. After the metal material is placed above the fixing component for stable fixing, it is moved to the bottom of the detection component for nondestructive testing. The detection component includes a first bracket 2, a lifting cylinder 3, a lifting block 4, a detection head 5, a second bracket 6, an ultrasonic generator 7, a third bracket 8 and a ray emitter 9. A first bracket 2 is fixedly installed on one side above the workbench 1. A lifting cylinder 3 is fixedly installed above the first bracket 2. The lifting cylinder 3 is fixedly installed and used by the first bracket 2. A lifting block 4 is movably installed below the first bracket 2. A detection head 5 is fixedly installed at the bottom of the lifting block 4. The lifting block 4 is driven by the lifting cylinder 3 to lift and drive the detection head 5 to descend. A second bracket 6 is fixedly installed on one side above the workbench 1. The second bracket 6 is arranged on one side of the first bracket 2. An ultrasonic generator 7 is fixedly installed below the second bracket 6. The detection head 5 descends to perform hardness and strength detection on the metal material, and then the fixed metal material is moved to the bottom of the second bracket 6 to drive the ultrasonic generator 7 to detect the metal material. Ultrasonic detection can detect cracks, pores, inclusions, incomplete penetration and other defects inside the material. A third bracket 8 is fixedly installed on the other side of the top of the workbench 1. The third bracket 8 is arranged on one side of the second bracket 6. A ray emitter 9 is fixed below the third bracket 8. There are multiple groups of ray emitters 9. By analyzing the reflected sound wave signal, the position, size and shape of the defect can be determined. Ultrasonic detection can accurately measure the thickness of the material, which is very useful for evaluating the degree of wear or corrosion of the material. After the second detection is completed, the metal material is moved to the bottom of the third bracket 8 to drive the ray emitter 9 to monitor the metal material for fatigue cracks of the metal material, which is very important for preventing potential safety accidents. Radiographic detection can also be used to identify the composition and structure of the material.

[0024] The fixing assembly includes a movable plate 10, a mounting seat 11, a small cylinder 12 and a fixed plate 13. The movable plate 10 is movably installed on one side of the top of the workbench 1. By placing the metal material on the movable plate 10, the mounting seats 11 are fixedly installed on both sides of the top of the movable plate 10. The mounting seats 11 are arranged on both sides of the metal material. A small cylinder 12 is fixedly installed on one side of the mounting seat 11, and a fixed plate 13 is movably installed on the inner side of the mounting seat 11. The output end of the small cylinder 12 is connected to the fixed plate 13. The small cylinder 12 is driven to drive the fixed plate 13 to move inward to stably fix the metal material, which is convenient for subsequent detection.

[0025] A rotating motor 14 is fixedly installed on one side of the workbench 1, and the motor model is Y90S-2. A threaded rod 15 is rotatably installed inside the workbench 1. The threaded rod 15 is driven to rotate by the rotating motor 14. A threaded sleeve 16 is sleeved on the surface of the threaded rod 15. The output end of the rotating motor 14 is connected to the threaded rod 15. The top of the threaded sleeve 16 and the bottom of the movable plate 10 are fixedly connected to each other. The threaded rod 15 drives the threaded sleeve 16 to move, and the threaded sleeve 16 drives the movable plate 10 to move, thereby driving the fixed metal material to move for easy use in all-directional detection.

[0026] A main control board 17 is fixedly installed on one side of the workbench 1, a display screen 18 is fixedly installed on the front of the main control board 17, the display screen 18 is fixedly installed through the main control board 17, a control button 19 is fixedly installed below the front of the main control board 17, the display screen 18 is electrically connected to the inside of the workbench 1, the results of metal material detection are displayed through the setting of the display screen 18, and the display screen 18 is controlled and used through the control button 19.

[0027] A first controller 20 is fixedly installed on one side of the first bracket 2, and the setting of the first controller 20 is convenient for controlling the descending force of the lifting cylinder 3. A second controller 21 is fixedly installed on one side of the second bracket 6, and the setting of the second controller 21 is convenient for controlling the ultrasonic generator 7.

[0028] A detachable adapter 22 is movably installed at the bottom of the ray emitter 9. The detachable adapter 22 is provided to facilitate the use of the ray emitter 9 for emitting different rays.

[0029] A limiting rod 23 is fixedly installed inside the workbench 1 , and the limiting rod 23 is sleeved on the surface of the threaded sleeve 16 . The setting of the limiting rod 23 facilitates the setting of the threaded sleeve 16 and facilitates the flexible movement and use of the threaded sleeve 16 .

[0030] Rubber pads 24 are fixedly mounted on the inner sides of the mounting seat 11 and the fixing plate 13 . The rubber pads 24 facilitate the fixing and use of metal materials of different shapes while avoiding crushing of the metal materials.

[0031] A moving groove 25 is provided on the top of the workbench 1 , and the moving groove 25 and the threaded sleeve 16 are adapted to each other. The setting of the moving groove 25 facilitates the flexible movement and use of the threaded sleeve 16 .

[0032] A main control switch 26 is provided on the front of the workbench 1 . The main control switch 26 is electrically connected to the inside of the workbench 1 . The entire workbench 1 is controlled and used through the main control switch 26 .

[0033] When this kind of nondestructive testing equipment for metal materials is used, the metal material is placed on the top of the fixed component for stable fixation, and then moved to the bottom of the detection component for nondestructive testing. The lifting cylinder 3 is fixed and installed by the first bracket 2, and the lifting cylinder 3 drives the lifting block 4 to drive the detection head 5 to descend. The detection head 5 descends to perform hardness and strength testing on the metal material, and then the fixed metal material is moved to the bottom of the second bracket 6 to drive the ultrasonic generator 7 to detect the metal material. Ultrasonic testing can detect cracks, pores, inclusions, incomplete penetration and other defects inside the material. By analyzing the reflected sound wave signal, the location, size and shape of the defect can be determined. Ultrasonic testing can accurately measure the thickness of the material, which is very useful for evaluating the degree of wear or corrosion of the material. After the second test is completed, the metal material is moved to the bottom of the third bracket 8 to drive the ray emitter 9 to monitor the fatigue cracks of the metal material, which is very important for preventing potential safety accidents. Radiographic testing can also be used to identify the composition and structure of the material. The metal material is placed on the moving plate 10, and the mounting seat 11 is set on both sides of the metal material to drive the small cylinder 12 drives the fixing plate 13 to move inward to stably fix the metal material for subsequent detection. The threaded rod 15 is driven to rotate by the rotating motor 14, and the threaded rod 15 drives the threaded sleeve 16 to move. The threaded sleeve 16 drives the moving plate 10 to move, thereby driving the fixed metal material to move for multi-directional detection. The display screen 18 is fixedly installed by the main control board 17, and the result of the metal material detection is displayed by the setting of the display screen 18. The display screen 18 is controlled by the control button 19, and the lifting is convenient for the setting of the first controller 20. The descending force of the lowering cylinder 3 is controlled, the ultrasonic generator 7 is controlled by the setting of the second controller 21, the detachable adapter 22 is used to facilitate the use of different ray emissions by the ray emitter 9, the limit rod 23 is used to facilitate the setting of the threaded sleeve 16 to facilitate the flexible movement of the threaded sleeve 16, the rubber pad 24 is used to facilitate the fixation of metal materials of different shapes while avoiding crushing of the metal materials, the movable groove 25 is used to facilitate the flexible movement of the threaded sleeve 16, and the entire workbench 1 is controlled by the main control switch 26.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A non-destructive testing device for metal materials, comprising a workbench (1), a fixing component and a detection resistor component, characterized in that: A fixed component is movably arranged above the top of the workbench (1); a plurality of detection components are arranged above the workbench (1); the detection components include a first bracket (2), a lifting cylinder (3), a lifting block (4), a detection head (5), a second bracket (6), an ultrasonic generator (7), a third bracket (8) and a ray emitter (9); a first bracket (2) is fixedly installed on one side above the workbench (1); a lifting cylinder (3) is fixedly installed above the first bracket (2); and a lifting block (4) is movably installed below the first bracket (2). ), a detection head (5) is fixedly installed at the bottom of the lifting block (4), a second bracket (6) is fixedly installed on one side above the workbench (1), the second bracket (6) is arranged on one side of the first bracket (2), an ultrasonic generator (7) is fixedly installed below the second bracket (6), a third bracket (8) is fixedly installed on the other side of the top of the workbench (1), the third bracket (8) is arranged on one side of the second bracket (6), a ray emitter (9) is fixedly installed below the third bracket (8), and a plurality of groups of ray emitters (9) are arranged.

2. The nondestructive testing equipment for metal materials according to claim 1, characterized in that: The fixing assembly comprises a movable plate (10), a mounting seat (11), a small cylinder (12) and a fixed plate (13); the movable plate (10) is movably mounted on one side of the top of the workbench (1); the mounting seats (11) are fixedly mounted on both sides of the top of the movable plate (10); the small cylinder (12) is fixedly mounted on one side of the mounting seat (11); the fixed plate (13) is movably mounted on the inner side of the mounting seat (11); and the output end of the small cylinder (12) is connected to the fixed plate (13).

3. The nondestructive testing equipment for metal materials according to claim 2, characterized in that: A rotating motor (14) is fixedly installed on one side of the workbench (1), a threaded rod (15) is rotatably installed inside the workbench (1), a threaded sleeve (16) is sleeved on the surface of the threaded rod (15), the output end of the rotating motor (14) is connected to the threaded rod (15), and the top of the threaded sleeve (16) is fixedly connected to the bottom of the moving plate (10).

4. The nondestructive testing equipment for metal materials according to claim 1, characterized in that: A main control panel (17) is fixedly mounted on one side of the workbench (1), a display screen (18) is fixedly mounted on the front of the main control panel (17), a control button (19) is fixedly mounted below the front of the main control panel (17), and the display screen (18) is electrically connected to the inside of the workbench (1).

5. The metal material nondestructive testing equipment according to claim 1, characterized in that: A first controller (20) is fixedly mounted on one side of the first bracket (2), and a second controller (21) is fixedly mounted on one side of the second bracket (6).

6. The metal material nondestructive testing equipment according to claim 1, characterized in that: A detachable adapter (22) is movably mounted on the bottom of the ray emitter (9).

7. The metal material nondestructive testing equipment according to claim 3, characterized in that: A limiting rod (23) is fixedly installed inside the workbench (1), and the limiting rod (23) is sleeved on the surface of the threaded sleeve (16).

8. The metal material nondestructive testing equipment according to claim 2, characterized in that: Rubber pads (24) are fixedly mounted on the inner sides of the mounting seat (11) and the fixing plate (13).

9. The metal material nondestructive testing equipment according to claim 3, characterized in that: The top of the workbench (1) is provided with a moving groove (25), and the moving groove (25) and the threaded sleeve (16) are adapted to each other.

10. The metal material nondestructive testing equipment according to claim 1, characterized in that: A main control switch (26) is arranged on the front of the workbench (1), and the main control switch (26) is electrically connected to the inside of the workbench (1).

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