Gearbox suspension assembly
By using a connecting bracket and a bracket bracket made of polymer materials, combined with in-mold injection molding process, the corrosion and weight problems of the transmission suspension assembly are solved, achieving higher durability and fuel economy.
Patent Information
- Application Number
- CN202411832105.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-04
AI Technical Summary
The existing transmission suspension assembly has poor surface roughness at the weld, low electrophoretic quality, and is prone to rust problems. At the same time, it is relatively heavy, which affects fuel economy and vehicle performance.
The connecting bracket and arm bracket are made of polymer materials, and the components are injection molded through in-mold injection molding processing technology to improve the components' resistance to salt water corrosion and damping characteristics.
It effectively avoids rust problems, reduces the weight of the component by 30% to 50%, and improves fuel economy and vehicle NVH performance.
Smart Images

Figure CN119550810A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts, and in particular to a gearbox suspension assembly. Background Art
[0002] With the rapid development of the automobile industry, the fuel consumption requirements for the whole vehicle are getting higher and higher. How to reduce fuel consumption has become one of the key factors that must be considered in the development of new models. Although there are many ways to reduce fuel consumption, such as the use of advanced engine technology, tire technology and other related technologies, these technologies will lead to increased costs. The emergence of lightweight design technology reduces the cost of the whole vehicle while reducing the weight of the whole vehicle, which in turn plays a role in reducing fuel consumption.
[0003] At present, the gearbox suspension assembly is mainly in the form of stamping parts, which are processed and manufactured using sheet metal parts. The design requirements of the external dimensions are achieved through a combination of stamping and welding processes to ensure that it matches the vehicle body. After welding, the overall electrophoresis method is used for rust prevention, but the surface roughness of the weld is poor, the electrophoresis quality is not high, and the gearbox suspension assembly will have rust problems. Summary of the invention
[0004] The object of the present invention is to provide a gearbox suspension assembly to solve the problems raised in the above background technology.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] A gearbox suspension assembly, comprising:
[0007] A connecting bracket, wherein the connecting bracket is provided with a mounting hole, a bushing assembly is arranged in the mounting hole, first connecting holes are provided on both sides of the connecting bracket, and the connecting bracket is made of a polymer material;
[0008] A support arm bracket, one end of which is connected to the bushing assembly, a second connecting hole is provided on the support arm bracket, and the support arm bracket is made of a polymer material.
[0009] Optionally, the connection bracket is provided with a plurality of first cavities, and the first cavities are provided on the connection bracket along the axial direction of the mounting hole.
[0010] Optionally, the connection bracket is provided with a plurality of second cavities, and the second cavities are provided on the connection bracket along the circumferential direction of the mounting hole.
[0011] Optionally, a plurality of reinforcing ribs are provided on the connecting bracket.
[0012] Optionally, the connecting bracket and the bushing assembly are injection molded using an in-mold injection molding process.
[0013] Optionally, the number of the second connecting holes is at least two.
[0014] Beneficial effects of the present invention:
[0015] The transmission suspension assembly provided by the present invention adopts polymer materials to make the connecting bracket and the support arm bracket. The polymer materials' own characteristics determine their resistance to salt water corrosion, thus avoiding the rust problem that may occur in the transmission suspension assembly. The polymer materials have poor thermal conductivity, and the heat generated by the transmission is not easily transferred to the bushing assembly, thus improving the durability of the bushing assembly. Moreover, by adopting polymer materials, the weight of the transmission suspension assembly can be reduced by 30% to 50% compared with the transmission suspension assembly made of general sheet metal parts or castings, thus meeting the lightweight requirements of the transmission suspension assembly and having a positive impact on fuel economy, power and safety performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0017] Figure 1 It is a structural schematic diagram of the gearbox suspension assembly provided by the present invention.
[0018] In the figure:
[0019] 100, connecting bracket; 110, mounting hole; 120, bushing assembly; 130, first connecting hole; 140, first cavity; 150, second cavity; 160, reinforcing rib; 200, support arm bracket; 210, second connecting hole. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0021] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0023] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0024] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0025] like Figure 1 As shown, the present invention provides a gearbox suspension assembly, including a connecting bracket 100 and a supporting arm bracket 200. The connecting bracket 100 is provided with a mounting hole 110, a bushing assembly 120 is arranged in the mounting hole 110, first connecting holes 130 are provided on both sides of the connecting bracket 100, and the connecting bracket 100 is made of a polymer material; one end of the supporting arm bracket 200 is connected to the bushing assembly 120, a second connecting hole 210 is provided on the supporting arm bracket 200, and the supporting arm bracket 200 is made of a polymer material.
[0026] The transmission suspension assembly provided by the present invention adopts polymer materials to make the connecting bracket 100 and the support arm bracket 200. The polymer materials themselves have salt water corrosion resistance, which avoids the rust problem that may occur in the transmission suspension assembly. The polymer materials have poor thermal conductivity, and the heat generated by the transmission is not easily transferred to the bushing assembly 120, thereby improving the durability of the bushing assembly 120. Moreover, by adopting polymer materials, the weight of the transmission suspension assembly can be reduced by 30% to 50% compared with the transmission suspension assembly made of general sheet metal parts or castings, thereby meeting the lightweight requirements of the transmission suspension assembly and having a positive impact on fuel economy, power and safety performance.
[0027] The connecting bracket 100 can be connected to the vehicle body through bolts and the first connecting hole 130, and the supporting arm bracket 200 can be connected to the gearbox through bolts and the second connecting hole 210. The number of the second connecting holes 210 is at least two to ensure the stability of the connection between the supporting arm bracket 200 and the gearbox. A plurality of reinforcing ribs 160 are provided on the connecting bracket 100, and by providing the reinforcing ribs 160, the structural strength of the connecting bracket 100 can be improved.
[0028] The connecting bracket 100 is provided with a plurality of first cavities 140, and the first cavities 140 are provided on the connecting bracket 100 along the axial direction of the mounting hole 110. Through the coordination between the polymer material properties of the connecting bracket 100 and the first cavities 140, the connecting bracket 100 can exhibit better damping characteristics, and the gearbox vibration is not easily transmitted to the vehicle body side through the gearbox suspension assembly, which is of great help to the improvement of the NVH performance of the whole vehicle. In addition, by setting the first cavity 140, the lightweight of the connecting bracket 100 can be improved.
[0029] The connecting bracket 100 is provided with a plurality of second cavities 150, and the second cavities 150 are provided on the connecting bracket 100 along the circumferential direction of the mounting hole 110. Through the coordination between the polymer material properties of the connecting bracket 100 and the second cavities 150, the connecting bracket 100 can exhibit better damping characteristics, and the gearbox vibration is not easily transmitted to the vehicle body side through the gearbox suspension assembly, which is of great help to the improvement of the NVH performance of the whole vehicle. In addition, by setting the second cavity 150, the lightweight of the connecting bracket 100 can be improved.
[0030] The connecting bracket 100 and the bushing assembly 120 are injection molded by the in-mold injection molding process, which can ensure that the connecting bracket 100 and the bushing assembly 120 meet the high-precision requirements during the assembly process, and at the same time can compensate for the dimensional deviation of the bushing assembly 120 itself. The in-mold injection molding process is used to achieve direct injection molding of the connecting bracket 100 and the bushing assembly 120, and avoid failure of the connection between the connecting bracket 100 and the bushing assembly 120. At the same time, since the connecting bracket 100 is directly injection molded, the production efficiency is high, the position and size of each hole and the mounting surface are more accurate, and the assembly quality of the whole vehicle is greatly improved. Of course, in other embodiments, the bushing assembly 120 and the support arm bracket 200 can also be injection molded by the in-mold injection molding process to achieve direct injection molding of the bushing assembly 120 and the support arm bracket 200.
[0031] By using polymer materials to make the connecting bracket 100 and the support arm bracket 200, the lightweight design requirements of the gearbox suspension assembly are met; by changing the molding process of the gearbox suspension assembly, compared with the traditional split structure installation and matching, the high-precision processing requirements required for the matching of the connecting bracket 100 and the bushing assembly 120 are met; by combining the properties of polymer materials with the structural optimization of the gearbox suspension assembly, the gearbox suspension assembly exhibits better damping characteristics, thereby improving the NVH performance of the entire vehicle.
[0032] The standard parts used in the present invention can all be purchased from the market, and the special-shaped parts can all be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt mature means in the prior art, and the machinery, parts and equipment adopt conventional models in the prior art. The circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0033] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A gearbox suspension assembly, characterized in that: include: A connecting bracket, wherein the connecting bracket is provided with a mounting hole, a bushing assembly is arranged in the mounting hole, first connecting holes are provided on both sides of the connecting bracket, and the connecting bracket is made of a polymer material; A support arm bracket, one end of which is connected to the bushing assembly, a second connecting hole is provided on the support arm bracket, and the support arm bracket is made of a polymer material.
2. The gearbox suspension assembly according to claim 1, characterized in that: The connection bracket is provided with a plurality of first cavities, and the first cavities are provided on the connection bracket along the axial direction of the mounting hole.
3. The gearbox suspension assembly according to claim 1, characterized in that: The connection bracket is provided with a plurality of second cavities, and the second cavities are provided on the connection bracket along the circumferential direction of the mounting hole.
4. The gearbox suspension assembly according to claim 1, characterized in that: A plurality of reinforcing ribs are arranged on the connecting bracket.
5. The gearbox suspension assembly according to claim 1, characterized in that: The connecting bracket and the bushing assembly are injection molded by using an in-mold injection molding process.
6. The gearbox suspension assembly according to claim 1, characterized in that: The number of the second connecting holes is at least two.