Generator set stator and rotor internal inspection device control system and control method

By designing the internal inspection device control system of the generator set stator rotor, and using spectrum comparison and image comparison technology to quickly analyze the detection data, the problem of slow processing of detection data and inability to process the problem of problem stator rotor in the prior art is solved, and the effect of rapid analysis and timely maintenance is achieved.

CN119556132APending Publication Date: 2025-03-04CHINA SOUTHERN POWER GRID ENERGY STORAGE CO LTD WESTERN MAINTENANCE & TEST BRANCH

Patent Information

Application Number
CN202411770404.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

In the prior art, the internal inspection device of the generator set stator rotor cannot quickly analyze the detection data, resulting in workers being unable to perform timely repairs, and the inspection device only has the detection function and cannot handle the problem stator rotor.

Method used

A control system for internal inspection device of the generator set stator rotor is designed, including a main control system, communication module, built-in module and processing module. The processing module quickly analyzes sound and image data through spectrum comparison and image comparison technology, determines the damage of the rotor, and notifies workers through the communication module for maintenance and cleaning.

Benefits of technology

It realizes rapid analysis of stator problems, improves detection efficiency, facilitates workers to carry out timely maintenance and cleaning, and expands the versatility and scope of application of the inspection device.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of generator set detection, in particular to a generator set stator and rotor internal inspection device control system and control method.The generator set stator and rotor internal inspection device control system comprises a main control system, the main control system comprises a communication module, a built-in module and a processing module, and the communication module is used for communication between the built-in module and the processing module; the built-in module is used for detecting and cleaning stators and rotors of the generator set, and the processing module is used for processing data detected by the built-in module; according to the main control system designed by the invention, after the built-in module acquires data, the processing module can perform comparative analysis on sound acquired by the built-in module in a frequency spectrum comparison manner, and meanwhile, the processing module can perform comparative analysis on images acquired by the built-in module through a similarity calculation method, and the process does not need a large amount of calculation, so that the calculation efficiency is improved. Only the data needs to be compared and processed, the processing speed is high, the problems of the stator and the rotor can be rapidly analyzed, the detection efficiency is improved, and workers can conveniently and rapidly overhaul the stator and the rotor with the problems.
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Description

Technical Field

[0001] The present invention relates to the technical field of generator set detection, and in particular to a control system and a control method for a generator set stator and rotor internal inspection device. Background Art

[0002] Large hydroelectric generators are key operating mechanisms in the process of hydroelectric power generation. The stator is the main component of the generator. The iron core and winding are key components for the generator to generate a magnetic field and operate normally. The iron core includes slot wedges, corrugated plates, gaskets, and wire rods. The looseness detection of the stator slot wedges is the core to ensure the long-term and stable operation of the generator. For large hydroelectric generators, generator factories often use slot wedges and gaskets or slot wedges, gaskets and corrugated plates combined structures to reinforce the stator wire rods. However, with the long-term operation of the generator, the electromagnetic force of the wire rod continues to act, causing the deformation of the gasket or corrugated plate to gradually decrease, and then the slot wedge becomes loose or falls off, causing major safety hazards. Therefore, it is necessary to detect and maintain the looseness of the generator slot wedges during the maintenance plan to ensure the normal and safe operation of the generator.

[0003] For example, the control system and control method of the internal inspection device of the stator and rotor of a generator set, whose authorization announcement number is CN202410706805.1 and whose publication date is 20241001, includes a communication network established based on Ethernet, and a remote control base station, a controller module, a universal motion drive module, and an information acquisition module. The remote control base station sends control instructions to the controller module through a wired local area network, and receives the status information of the internal inspection device body and the detection results of the generator set for display. The universal motion drive module carries the working tool to control the circumferential, axial, and normal motion of the stator and rotor of the generator. The information acquisition module collects data in real time for detection and control, and executes the narrow gap inspection process, the slot wedge tightness process, and the generator stator and rotor surface cleaning process; the method includes: setting the control process, checking the surface defects of the stator and rotor, judging the tightness of the slot wedge by knocking sound, visually displaying the simulation model, and the detection and cleaning process.

[0004] Although the stator and rotor internal inspection devices mentioned above and in the prior art can realize the inspection of the stator and rotor, the subsequent processing of the inspection data is a slow process, and the problems of the stator and rotor cannot be quickly analyzed, resulting in workers being unable to repair the inspection device with problems in time; at the same time, the inspection device only has the function of detection, and cannot process the stator and rotor with problems. Therefore, it is urgent to design a control system and control method for the stator and rotor internal inspection device of a generator set to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a control system and a control method for a generator set stator and rotor internal inspection device to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above object, the present invention provides the following technical solutions:

[0007] A control system for an internal inspection device for a stator and rotor of a generator set, comprising a main control system, the main control system comprising a communication module, a built-in module and a processing module, the communication module is used for the built-in module to communicate with the processing module, the built-in module is used for inspecting and cleaning the stator and rotor of the generator set, and the processing module is used for processing data detected by the built-in module;

[0008] The processing module includes a data calculation unit, a sound processing unit, an image processing unit and a data storage unit.

[0009] The sound processing unit is used to process the sound data detected by the built-in module, and the sound processing unit optimizes the sound data collected by the built-in module through frequency domain analysis technology;

[0010] The image processing unit is used to process the image data detected by the built-in module, and the image processing unit performs enhancement and optimization processing on the image by a frequency domain enhancement method;

[0011] The data calculation unit includes two types: spectrum contrast model and image contrast model.

[0012] The spectrum comparison module is established by using sound spectrum comparison technology, and is used to compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored by the data storage unit;

[0013] The image comparison model is established based on image feature extraction technology and comparison technology. The image comparison model first extracts feature data processed by the image processing unit, and then compares the feature data with the stator lossless image data stored in the data storage unit. The comparison technology used by the image comparison model is a similarity calculation method based on deep learning.

[0014] The data storage unit is used to store data processed by the sound processing unit, the image processing unit and data calculated by the data calculation unit. The data storage unit is divided into a real-time data storage area and a previous data storage area. The real-time data storage area classifies, stores and processes the data collected by the built-in module through disk automatic partitioning technology, and the previous data storage area is used to store lossless data during normal stator detection.

[0015] The built-in module includes a driving component and a detection and cleaning component, the detection and cleaning component is arranged outside the driving component, the driving component includes a support plate, a fixing plate is installed on the outer wall of one side of the support plate by bolts, and a double linear track is installed on the outer wall of one side of the fixing plate by bolts, a groove is provided on the outer wall of one side of the double linear track, four through holes are provided on the outer wall of one side of the support plate, and limiting bolts are inserted in the through holes, a servo motor is installed on the outer wall of one side of the support plate by bolts, and a lead screw is installed on the output end of the servo motor by a coupling, the detection and cleaning component includes a mounting plate, sliding sleeves are integrally formed on the outer walls on both sides of the mounting plate, and the sliding sleeves are slidably connected to the outside of the double linear track, and the outer wall of one side of the mounting plate A connecting rod is integrally formed on the wall, and a nut is provided at one end of the connecting rod, the nut is threadedly connected to the outside of the screw rod, a cover body 1 and a cover body 2 are integrally formed on the outside of the connecting rod, the cover body 2 is located inside the cover body 1, an air supply pipe 2 is plugged into the outer wall of one side of the cover body 1, and an air supply pipe 1 is plugged into the outer wall of one side of the cover body 2. A pinhole camera, a sound collection module, a piston cylinder and a Bluetooth connector are respectively installed on the outer wall of one side of the mounting plate by bolts, and the Bluetooth connector is electrically connected to the pinhole camera and the sound collection module by wires, an air intake pipe is plugged into the outer wall of one side of the piston cylinder, and the air intake pipe passes through the groove, a piston rod is plugged into one end of the piston cylinder, and a knocking head is threadedly connected to one end of the piston rod.

[0016] A control method for a generator set stator and rotor internal inspection device comprises the following steps:

[0017] S1. Arrange the inspection device: Arrange the prepared built-in module on the rotor of the generator set. In this process, the support plate is fixed to the rotor by rotating the limit bolts;

[0018] S2. Start detection: During the detection, the servo motor is started, and the screw rod will slide on the double linear track with the structure composed of the nut, the connecting rod and the mounting plate. During the sliding process, the air intake pipe will inflate the piston cylinder, and then the piston rod will rise with the knocking head position, and the raised knocking head will knock on the stator. Then the sound collection module will collect the sound generated by knocking on the stator. At the same time, the pinhole camera will shoot the stator and collect the image data of the stator. The subsequent collected data will be transmitted to the communication module through the Bluetooth connector. In addition, during the detection process, the rotor can be controlled to rotate, so that the built-in module can move in a circle, so as to realize the detection of the stators in other positions in the generator set;

[0019] S3. Data processing: The data received by the communication module will be transmitted to the processing module, and then the sound processing unit in the processing module can process the transmitted sound data, and the image processing unit can process the transmitted detected image data. The processed data will be transmitted to the data calculation unit, and then the spectrum comparison module can compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged. At the same time, the image comparison model first extracts the feature data processed by the image processing unit, and then compares the feature data with the stator non-destructive image data stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged;

[0020] S4. Control and management: According to the results of the above tests, the processing module will notify the workers to carry out maintenance through the communication module. During maintenance, the servo motor can be started, and then the screw rod will slide on the double linear track with the structure composed of the nut, connecting rod and mounting plate. During the sliding process, the air source can be filled into the cover body 2 and the cover body 1 through the air supply pipe 1 and the air supply pipe 2, and then the cover body 2 and the cover body 1 will spray air to clean the stator.

[0021] In the above technical solution, the present invention provides a control system and a control method for a generator set stator and rotor internal inspection device, which have the following beneficial effects:

[0022] (1) In the main control system designed by the present invention, after the built-in module has collected data, the processing module can compare and analyze the sound collected by the built-in module by means of spectrum comparison. At the same time, the processing module can also compare and analyze the image collected by the built-in module by means of a similarity calculation method. This process does not require a large amount of calculation, but only requires comparison and processing of the data. The processing speed is fast, and the problems of the stator and rotor can be quickly analyzed, thereby improving the efficiency of detection and facilitating workers to quickly inspect and repair the stator and rotor with problems.

[0023] (2) After the inspection of the stator and rotor is completed, the inspection and cleaning assembly designed by the present invention can start the servo motor, and then the lead screw will slide on the double linear track with the structure composed of the nut, the connecting rod and the mounting plate. During the sliding process, the air source can be filled into the cover body 2 and the cover body 1 through the air supply pipe 1 and the air supply pipe 2, and then the cover body 2 and the cover body 1 will spray air to clean the stator, thereby improving the versatility of the inspection device control system and expanding the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0025] Figure 1 A system flow chart of a control system and a control method for an internal inspection device for a stator and rotor of a generator set according to an embodiment of the present invention.

[0026] Figure 2 A schematic diagram of a processing module provided in an embodiment of a control system and a control method for an internal inspection device for a stator and rotor of a generator set according to the present invention.

[0027] Figure 3 A schematic diagram of the structure of built-in modules provided in an embodiment of a control system and a control method for an internal inspection device for a stator and rotor of a generator set according to the present invention.

[0028] Figure 4 A schematic diagram of the structure of a drive assembly provided in an embodiment of a control system and a control method for an internal inspection device for a stator and rotor of a generator set according to the present invention.

[0029] Figure 5 A schematic diagram of the structure of a detection and cleaning component provided in an embodiment of a control system and a control method for an internal inspection device for a stator and rotor of a generator set according to the present invention.

[0030] Figure 6 A schematic diagram of the structure of the mounting plate, cover body 1 and cover body 2 provided in the control system and control method of the generator set stator and rotor internal inspection device of the present invention

[0031] Figure 7 A method flow chart is provided for a control system and a control method embodiment of a generator set stator and rotor internal inspection device of the present invention.

[0032] Description of reference numerals:

[0033] 1. Driving assembly; 2. Detection and cleaning assembly; 3. Support plate; 4. Through hole; 5. Limit bolt; 6. Fixing plate; 7. Double linear rails; 8. Groove; 9. Servo motor; 10. Screw; 11. Mounting plate; 12. Pinhole camera; 13. Sound collection module; 14. Piston cylinder; 15. Bluetooth connector; 16. Piston rod; 17. Knocking head; 18. Connecting rod; 19. Nut; 20. Sleeve; 21. Air supply pipe 1; 22. Air supply pipe 2; 23. Cover body 1; 24. Cover body 2; 25. Inlet pipe. DETAILED DESCRIPTION

[0034] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0035] like Figure 1-6 As shown, a control system for a generator set stator and rotor internal inspection device provided by an embodiment of the present invention includes a main control system, the main control system includes a communication module, a built-in module and a processing module, the communication module is used for the built-in module to communicate with the processing module, the built-in module is used to detect and clean the generator set stator and rotor, and the processing module is used to process the data detected by the built-in module;

[0036] The processing module includes a data calculation unit, a sound processing unit, an image processing unit and a data storage unit.

[0037] The sound processing unit is used to process the sound data detected by the built-in module. The sound processing unit optimizes the sound data collected by the built-in module through frequency domain analysis technology;

[0038] The image processing unit is used to process the image data detected by the built-in module, and the image processing unit performs enhancement and optimization processing on the image through a frequency domain enhancement method;

[0039] The data calculation unit includes two types: spectrum contrast model and image contrast model.

[0040] The spectrum comparison module is established by using the sound spectrum comparison technology, and is used to compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored in the data storage unit;

[0041] The image comparison model is established based on image feature extraction technology and comparison technology. The image comparison model first extracts feature data processed by the image processing unit, and then compares the feature data with the stator lossless image data stored in the data storage unit. The comparison technology used by the image comparison model is a similarity calculation method based on deep learning.

[0042] The data storage unit is used to store the data processed by the sound processing unit, the image processing unit and the data calculated by the data calculation unit. The data storage unit is divided into a real-time data storage area and a previous data storage area. The real-time data storage area classifies, stores and processes the data collected by the built-in module through disk automatic partitioning technology, and the previous data storage area is used to store lossless data during normal stator detection.

[0043] It should be noted that frequency domain analysis (FTA) converts the time domain signal into a frequency domain representation in order to better understand the frequency components contained therein and their relative strengths. FTA helps to identify potential noise sources and provides a basis for quantitatively evaluating the effects of different processing strategies.

[0044] Similarity calculation method based on deep learning

[0045] Siamese network: Siamese network is a classic neural network structure for calculating image similarity. It processes two images separately through two sub-networks with shared weights, and then calculates the similarity between feature vectors (usually using Euclidean distance or cosine similarity). The advantage of Siamese network is that it has a simple structure and is suitable for few-sample learning. Common applications include facial recognition and verification tasks.

[0046] Triplet network: Triplet network is a further extension of Siamese network, using triplet (Anchor, Positive, Negative) as input, with the goal of making images of the same category closer and images of different categories farther apart. Triplet network usually uses contrastive loss as the objective function during training.

[0047] The built-in module includes a driving component 1 and a detection and cleaning component 2. The detection and cleaning component 2 is arranged outside the driving component 1. The driving component 1 includes a support plate 3. A fixing plate 6 is installed on the outer wall of one side of the support plate 3 by bolts, and a double linear track 7 is installed on the outer wall of one side of the fixing plate 6 by bolts. A groove 8 is provided on the outer wall of one side of the double linear track 7. Four through holes 4 are provided on the outer wall of one side of the support plate 3, and a limiting bolt 5 is inserted in the through hole 4. The limiting bolt 5 facilitates the installation of the support plate 3 on the rotor. A servo motor 9 is installed on the outer wall of one side of the support plate 3 by bolts. The model of the servo motor 9 is preferably

[0048] PD2-CB42C048040-E-01, and the output end of the servo motor 9 is installed with a screw 10 through a coupling, the detection and cleaning component 2 includes a mounting plate 11, the outer walls on both sides of the mounting plate 11 are integrally formed with a sliding sleeve 20, and the sliding sleeve 20 is slidably connected to the outside of the double linear track 7, the outer wall on one side of the mounting plate 11 is integrally formed with a connecting rod 18, and a nut 19 is provided at one end of the connecting rod 18, the nut 19 is threadedly connected to the outside of the screw 10, the outside of the connecting rod 18 is integrally formed with a cover body 1 23 and a cover body 2 24, the cover body 24 is located inside the cover body 1 23, and the outer wall on one side of the cover body 1 23 is plugged with an air supply pipe 22, and the air supply pipe 22 is connected to the external air source equipment. An air supply pipe 21 is plugged into the outer wall of one side of the cover body 24, and a pinhole camera 12, a sound collection module 13, a piston cylinder 14 and a Bluetooth connector 15 are respectively installed on the outer wall of one side of the mounting plate 11 by bolts. The pinhole camera 12 is preferably a Hikvision DS-2CC502P-DG1, the sound collection module 13 is preferably a high-sensitivity, low-noise capacitive sound sensor, and the Bluetooth connector 15 is preferably Bluetooth5.0. During detection, the servo motor 9 is started, and the screw 10 will slide on the double linear track 7 with the structure composed of the nut 19, the connecting rod 18 and the mounting plate 11. During the sliding process, the air inlet pipe 25 will fill the piston cylinder 14 with air. The piston rod 16 will then rise with the knocking head 17, and the raised knocking head 17 will knock on the stator, and then the sound collection module will collect the sound produced by knocking on the stator, and at the same time the pinhole camera 12 will shoot the stator and collect the image data of the stator. The subsequently collected data will be transmitted to the communication module through the Bluetooth connector 15, and during the detection process, the rotor can be controlled to rotate so that the built-in module can move in a circle to realize the detection of the stators at other positions in the generator set. During maintenance, the servo motor 9 can be started, and then the screw rod 10 will slide on the double linear track 7 with the structure composed of the nut 19, the connecting rod 18 and the mounting plate 11. During the sliding process, the supply The air pipe 1 21 and the air supply pipe 2 22 fill the cover body 2 24 and the cover body 1 23 with air source, and then the cover body 24 and the cover body 1 23 will spray air to clean the stator. The Bluetooth connector 15 is electrically connected to the pinhole camera 12 and the sound collection module 13 through wires. An air intake pipe 25 is inserted into the outer wall of one side of the piston cylinder 14, and the air intake pipe 25 passes through the groove 8. A piston rod 16 is inserted into one end of the piston cylinder 14, and a knocking head 17 is threadedly connected to one end of the piston rod 16. The interior of the piston cylinder 14 will be inflated through the air intake pipe 25, and then the piston rod 16 will rise with the knocking head 17, and the raised knocking head 17 will knock on the stator to achieve a knocking test on the stator.

[0049] A control method for a generator set stator and rotor internal inspection device, such as Figure 7 As shown, the following steps are included:

[0050] S1. Arrangement inspection device: The prepared built-in module is arranged on the rotor of the generator set, and the process is to fix the support plate 3 on the rotor by rotating the limit bolt 5;

[0051] S2. Start detection: During the detection, the servo motor 9 is started, and the screw rod 10 will slide on the double linear track 7 with the structure composed of the nut 19, the connecting rod 18 and the mounting plate 11. During the sliding process, the air inlet pipe 25 will inflate the piston cylinder 14, and then the piston rod 16 will rise with the knocking head 17. The raised knocking head 17 will knock on the stator, and then the sound collection module will collect the sound generated by knocking on the stator. At the same time, the pinhole camera 12 will shoot the stator and collect the image data of the stator. The subsequent collected data will be transmitted to the communication module through the Bluetooth connector 15. In addition, during the detection process, the rotor can be controlled to rotate so that the built-in module moves in a circle to realize the detection of the stators at other positions in the generator set;

[0052] S3. Data processing: The data received by the communication module will be transmitted to the processing module, and then the sound processing unit in the processing module can process the transmitted sound data, and the image processing unit can process the transmitted detected image data. The processed data will be transmitted to the data calculation unit, and then the spectrum comparison module can compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged. At the same time, the image comparison model first extracts the feature data processed by the image processing unit, and then compares the feature data with the stator non-destructive image data stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged;

[0053] S4. Control and management: According to the results of the above detection, the processing module will notify the workers to carry out maintenance through the communication module. During maintenance, the servo motor 9 can be started, and then the screw rod 10 will slide on the double linear track 7 with the structure composed of the nut 19, the connecting rod 18 and the mounting plate 11. During the sliding process, the air source can be filled into the cover body 24 and the cover body 1 23 through the air supply pipe 1 21 and the air supply pipe 2 22, and then the cover body 24 and the cover body 1 23 will spray air to clean the stator.

[0054] Working principle: the prepared built-in module is arranged on the rotor of the generator set. In this process, the support plate 3 is fixed on the rotor by rotating the limit bolt 5; during detection, the servo motor 9 is started, and the screw rod 10 will slide on the double linear track 7 with the structure composed of the nut 19, the connecting rod 18 and the mounting plate 11. During the sliding process, the air intake pipe 25 will inflate the piston cylinder 14, and then the piston rod 16 will rise with the knocking head 17, and the raised knocking head 17 will knock on the stator, and then the sound collection module will collect the sound generated by knocking on the stator, and at the same time the pinhole camera 12 will shoot the stator and collect the image data of the stator. The subsequently collected data will be transmitted to the communication module through the Bluetooth connector 15, and during the detection process, the rotor can be controlled to rotate so that the built-in module moves in a circle to realize the detection of the stators at other positions in the generator set; the data received by the communication module will be transmitted to the processing module, and then the sound processing unit in the processing module can process the transmitted sound data, and the image processing unit can process the transmitted detection image The image data is processed, and the processed data will be transmitted to the data calculation unit. Then the spectrum comparison module can compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged. At the same time, the image comparison model first extracts the feature data processed by the image processing unit, and then compares the feature data with the stator non-destructive image data stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged. According to the results of the above detection, the processing module will notify the workers to carry out maintenance through the communication module. During maintenance, the servo motor 9 can be started, and then the screw rod 10 will slide on the double linear track 7 with the structure composed of the nut 19, the connecting rod 18 and the mounting plate 11. During the sliding process, the air source can be filled into the cover body 24 and the cover body 1 23 through the air supply pipe 1 21 and the air supply pipe 2 22, and then the cover body 24 and the cover body 1 23 will spray to clean the stator.

[0055] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A control system for a generator set stator and rotor internal inspection device, including a main control system, characterized in that: The main control system includes a communication module, a built-in module and a processing module. The communication module is used for the built-in module to communicate with the processing module. The built-in module is used to detect and clean the stator and rotor of the generator set. The processing module is used to process the data detected by the built-in module. The processing module includes a data calculation unit, a sound processing unit, an image processing unit and a data storage unit. The sound processing unit is used to process the sound data detected by the built-in module; The image processing unit is used to process the image data detected by the built-in module; The data calculation unit includes two types: spectrum contrast model and image contrast model. The spectrum comparison module is established by using sound spectrum comparison technology, and is used to compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored by the data storage unit; The image contrast model is established based on image feature extraction technology and contrast technology. The image contrast model first extracts feature data processed by the image processing unit, and then compares the feature data with the stator lossless image data stored in the data storage unit; The data storage unit is used to store the data processed by the sound processing unit and the image processing unit and the data calculated by the data calculation unit.

2. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 1, characterized in that: The sound processing unit optimizes the data collected by the built-in module through the frequency domain analysis technology, the image processing unit enhances and optimizes the image through the frequency domain enhancement method, and the comparison technology adopted by the image comparison model is a similarity calculation method based on deep learning.

3. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 1, characterized in that: The data storage unit is divided into a real-time data storage area and a previous data storage area. The real-time data storage area classifies and stores the data collected by the built-in module through disk automatic partitioning technology, and the previous data storage area is used to store lossless data during normal stator detection.

4. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 1, characterized in that: The built-in module comprises a driving component (1) and a detection and cleaning component (2), wherein the detection and cleaning component (2) is arranged outside the driving component (1), and the driving component (1) comprises a support plate (3), a fixing plate (6) is mounted on one side of the outer wall of the support plate (3) by means of bolts, and a double linear track (7) is mounted on one side of the outer wall of the fixing plate (6) by means of bolts, and a groove (8) is provided on one side of the outer wall of the double linear track (7).

5. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 4, characterized in that: Four through holes (4) are provided on the outer wall of one side of the support plate (3), and limiting bolts (5) are inserted into the through holes (4).

6. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 4, characterized in that: A servo motor (9) is mounted on the outer wall of one side of the support plate (3) via bolts, and a lead screw (10) is mounted on the output end of the servo motor (9) via a coupling.

7. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 6, characterized in that: The detection and cleaning assembly (2) comprises a mounting plate (11), the outer walls on both sides of the mounting plate (11) are integrally formed with sliding sleeves (20), and the sliding sleeves (20) are slidably connected to the outside of the double linear rails (7), and the outer wall on one side of the mounting plate (11) is integrally formed with a connecting rod (18), and a nut (19) is provided at one end of the connecting rod (18), and the nut (19) is threadedly connected to the outside of the screw rod (10).

8. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 7, characterized in that: The connecting rod (18) is integrally formed with a cover body 1 (23) and a cover body 2 (24) on the outside. The cover body 2 (24) is located inside the cover body 1 (23). An air supply pipe 2 (22) is plugged into an outer wall on one side of the cover body 1 (23). An air supply pipe 1 (21) is plugged into an outer wall on one side of the cover body 2 (24).

9. A control system for the internal inspection device of the stator and rotor of a generator set according to claim 7, characterized in that: A pinhole camera (12), a sound collection module (13), a piston cylinder (14) and a Bluetooth connector (15) are respectively installed on the outer wall of one side of the mounting plate (11) by means of bolts. The Bluetooth connector (15) is electrically connected to the pinhole camera (12) and the sound collection module (13) by means of wires. An air intake pipe (25) is plugged into the outer wall of one side of the piston cylinder (14), and the air intake pipe (25) passes through the groove (8). A piston rod (16) is plugged into one end of the piston cylinder (14), and a knocking head (17) is threadedly connected to one end of the piston rod (16).

10. A control method for a generator set stator and rotor internal inspection device, using a generator set stator and rotor internal inspection device control system according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Arrangement inspection device: The prepared built-in module is arranged on the rotor of the generator set, and the process is to fix the support plate (3) on the rotor by rotating the limit bolt (5); S2. Start the test: During the test, the servo motor (9) is started, and the screw rod (10) will slide on the double linear track (7) with the structure composed of the nut (19), the connecting rod (18) and the mounting plate (11). During the sliding process, the air inlet pipe (25) will inflate the piston cylinder (14), and then the piston rod (16) will rise with the knocking head (17). The raised knocking head (17) will knock on the stator, and then the sound collection module will collect the sound generated by knocking on the stator. At the same time, the pinhole camera (12) will shoot the stator and collect the image data of the stator. The subsequently collected data will be transmitted to the communication module through the Bluetooth connector (15). In addition, during the test process, the rotor can be controlled to rotate so that the built-in module moves in a circle, thereby realizing the detection of the stators at other positions in the generator set; S3. Data processing: The data received by the communication module will be transmitted to the processing module, and then the sound processing unit in the processing module can process the transmitted sound data, and the image processing unit can process the transmitted detected image data. The processed data will be transmitted to the data calculation unit, and then the spectrum comparison module can compare the sound data processed by the sound processing unit with the sound data of the stator non-destructive knocking test stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged. At the same time, the image comparison model first extracts the feature data processed by the image processing unit, and then compares the feature data with the stator non-destructive image data stored in the data storage unit. If there is a comparison result, it indicates that the stator is not damaged. If there is no comparison result, the stator is damaged; S4. Control and management: Based on the above detection results, the processing module will notify the workers to carry out maintenance through the communication module. During the maintenance, the servo motor (9) can be started, and then the screw rod (10) will slide on the double linear track (7) with the structure composed of the nut (19), the connecting rod (18) and the mounting plate (11). During the sliding process, the air source can be filled into the cover body 2 (24) and the cover body 1 (23) through the air supply pipe 1 (21) and the air supply pipe 2 (22). Then the cover body 2 (24) and the cover body 1 (23) will spray air to clean the stator.

Citation Information

Patent Citations

  • Generator set stator and rotor internal inspection device control system and control method

    CN118731161A

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