Cable copper wire annealing device
By designing a cable copper wire annealing device including a frame, a motor, an electric heating rack, a reciprocating guide module, a water cooling mechanism, a copper wire tensioning mechanism, a jitter generation component and a copper wire cleaning mechanism, the problem of difficulty in the prior art to achieve annealing, water cooling, oxide removal and round shape are solved, efficient annealing and oxide removal are achieved, water cooling efficiency is enhanced, and the roundness and regularity of the copper wire are improved.
Patent Information
- Application Number
- CN202411913093.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, it is difficult for the cable copper wire annealing device to achieve annealing, water cooling, oxide removal, water cooling and round-shaped operations in one piece, and it is not convenient to perform vibration shake during annealing treatment to improve the annealing and oxide removal effects.
A cable copper wire annealing device including a frame, a motor, an electric heating frame, a reciprocating guide module, a water cooling mechanism, a copper wire tensioning mechanism, a jitter generation component and a copper wire cleaning mechanism are designed. The motor drive chain belt drive is driven to realize the movement of the reciprocating torsion frame, causing the copper wire body to reciprocating and twisting, achieving the effect of self-cleaning and multi-directional softening. At the same time, the electrode wheel is used for heating, the water cooling mechanism realizes circulating water cooling, and the copper wire cleaning mechanism realizes surface cleaning through an eccentric spin brush shaft.
The integrated annealing, water cooling, oxide removal, water cooling and round-shaped operation of cable copper wire is achieved, which improves the effects of annealing and oxide removal, enhances the water cooling efficiency, and improves the roundness and regularity of copper wire.
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Figure CN119571229A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper wire annealing devices, in particular to a cable copper wire annealing device. Background Art
[0002] Cables refer to optical cables, electrical cables and other items in general. They mainly play the role of controlling installation, connecting equipment, and transmitting electricity. The interior of the cable is mainly made of copper-plated wire through drawing, annealing, twisting and other processes. The above-mentioned annealing process is usually completed by a separate annealing device.
[0003] In the prior art, the patent document with publication number CN114836614B discloses an annealing device for copper-plated wire processing, including a heat pipe, a left pulley is rotatably installed at the position of the heat pipe outlet, a fixing piece is fixedly installed at the position of the heat pipe inlet, a right pulley is relatively slidably installed on the rod body of the fixing piece, and limit rods are fixedly installed at the positions on the front and rear sides of the right pulley on the heat pipe. When the copper wire enters the heat pipe, the copper wire rubs against the right pulley and drives it to rotate, so that the dust cleaning piece moves back and forth to the right and resets, thereby causing the air film to brush the surface of the copper wire, so that the adhesion rate of dust on the surface of the copper wire is reduced. However, the above device has the following technical problems when used:
[0004] 1. It is not convenient to realize the annealing, water cooling, oxide removal, water cooling and round shaping of cable copper wire in one piece;
[0005] 2. It is not convenient to realize the vibration during the annealing of the copper wire and to improve the annealing and oxide removal effect of the copper wire;
[0006] Based on this, the present invention provides a cable copper wire annealing device to solve the problems raised in the above background technology. Summary of the invention
[0007] The present invention aims at the technical problems existing in the prior art and provides a cable copper wire annealing device to solve the problems that the prior devices are not convenient for realizing the annealing, water cooling, oxide removal, water cooling and full-circle shaping operations of the cable copper wire in an integrated manner, and are not convenient for realizing the vibration during the annealing treatment of the copper wire and improving the annealing and oxide removal effects of the copper wire.
[0008] The technical solution of the present invention to solve the above technical problems is as follows: A cable copper wire annealing device comprises a frame and two copper wire bodies, a motor is installed on the frame, a chain belt is installed on the output shaft end of the motor, an electric heating frame, a reciprocating guide module and a water cooling mechanism for water cooling the copper wire body are respectively installed on the frame, a reciprocating guide module is connected to a reciprocating torsion frame that can move back and forth left and right, two symmetrically arranged electrode wheels are rotatably connected on the reciprocating torsion frame and the electric heating frame and at positions corresponding to the two copper wire bodies, a copper wire tensioning mechanism and a shaking generating component that cooperate with the reciprocating guide module are installed on the frame, a shaking frame that can reciprocate up and down is connected to the shaking generating component, two brackets are installed on the shaking frame, two driving wheels are rotatably connected on each of the brackets and at positions corresponding to the two copper wire bodies, a copper wire cleaning mechanism for cleaning the copper wire body is installed on each of the brackets, and a copper wire drying component, two copper wire shaping components and a copper wire traction mechanism are sequentially installed at the tail of the frame along the conveying direction of the copper wire body.
[0009] Based on the above technical solution, the present invention can also be improved as follows.
[0010] Furthermore, the reciprocating guide module includes an outer front shaft and an inner front shaft rotatably connected to the frame, the outer front shaft is connected to the chain belt transmission, a first bevel gear is installed on the outer front shaft and the inner front shaft, the two first bevel gears are meshed with each other, a transmission protrusion is installed on the inner front shaft, a driven wheel is rotatably installed on the reciprocating torsion frame, the transmission protrusion is adaptively connected to the driven wheel, and a group of elastic reset parts are installed between the reciprocating torsion frame and the frame.
[0011] The beneficial effect of adopting the above further scheme is that when the copper wire body is annealed, the motor outputs the speed at the set power. After the motor outputs the speed, the reciprocating torsion frame can reciprocate along the vertical direction of the copper wire body through the arrangement of the transmission protrusion, the driven wheel and the elastic reset member. When the reciprocating torsion frame reciprocates along the vertical direction of the copper wire body, the two copper wire bodies can be reciprocatedly twisted or deformed. Through the reciprocating twisting or deformation of the two copper wire bodies, on the one hand, the oxides and dirt generated on the surface of the copper wire body can be twisted and separated, thereby reducing the generation rate of oxides on the copper wire body and realizing twisted self-cleaning of the copper wire body. At the same time, through the reciprocating twisting of the copper wire body, the copper wire body can be multi-directionally softened and quickly heated up.
[0012] The electrode wheel is used to realize the heating operation of the copper wire body.
[0013] Furthermore, the copper wire tensioning mechanism includes a first tensioning frame and a second tensioning frame slidably connected to the frame, the first tensioning frame and the second tensioning frame are respectively arranged on both sides of the shaking frame, a group of tensioning springs are installed between the first tensioning frame and the frame and between the second tensioning frame and the frame, the bottom surface of the second tensioning frame and corresponding to the position of each copper wire body are rotatably connected to two rear tensioning wheels, the inner wall of the second tensioning frame is slidably connected to two follower frames, the sides of the two follower frames are each installed with a follower spring, the two follower springs are both limited by the second tensioning frame, the inner walls of the two follower frames are rotatably connected to two symmetrically arranged front tensioning wheels, and the front tensioning wheel and the rear tensioning wheel are both adaptably connected to the copper wire body.
[0014] The beneficial effect of adopting the above further solution is that when the reciprocating torsion frame drives the copper wire body to swing back and forth, the position of the follower frame changes and the copper wire body is kept taut at all times;
[0015] Furthermore, the vibration generating component includes a chain shaft rotatably connected to the frame, the chain shaft is connected to the chain belt transmission, the output shaft end of the motor is fixedly connected to the chain shaft, a half-toothed roller is installed on the chain shaft, a shaking tooth plate is installed on the shaking frame, the half-toothed roller is connected to the shaking tooth plate transmission, and the bottom surface of the shaking frame is installed with multiple groups of return springs limited by the frame.
[0016] The beneficial effect of adopting the above-mentioned further scheme is that when the copper wire body is annealed, the chain shaft, half-toothed roller, shaking tooth plate and return spring are set, so that the shaking frame can shake back and forth up and down within the set stroke. The shaking frame shakes back and forth up and down, so that the copper wire body is formed into a shaking state when it is cleaned and water-cooled. Through the formation of the shaking state when the copper wire body is cleaned and water-cooled, on the one hand, the water-cooling liquid can contact the copper wire body in all directions, thereby improving the water-cooling efficiency of the copper wire body. On the other hand, it can effectively reduce the residual rate of the water-cooling liquid on the copper wire body. Moreover, through the formation of the shaking state when the copper wire body is cleaned and water-cooled, it can effectively reduce the generation rate of the water-cooling diaphragm on the copper wire body and enable the new water-cooling liquid to continuously contact the copper wire body, thereby improving the water-cooling efficiency of the copper wire body.
[0017] Furthermore, the water cooling mechanism includes a water cooling box installed on a frame, the top end of the water cooling box is open, a pump body connected to the water cooling box is installed on the frame, the liquid outlet port of the pump body is connected to a liquid delivery pipe, the liquid delivery pipe and the positions corresponding to the positions directly above the two copper wire cleaning components are connected to water cooling nozzles, and the liquid outlet direction of the water cooling nozzle is vertically downward.
[0018] The beneficial effect of adopting the above further solution is that during water cooling, the liquid in the water cooling box is circulated and pumped out, thereby realizing circulating water cooling of the copper wire body.
[0019] Furthermore, the copper wire cleaning mechanism includes a revolving ring and a synchronous shaft rotatably connected to the shaking frame, a second bevel gear is installed on the synchronous shaft and the revolving ring, two of the second bevel gears are meshed with each other, the synchronous shaft is transmission-connected to the driving wheel, the eccentric position of the revolving ring is rotationally connected to two symmetrically arranged brush shafts, spiral wire brushes are installed on the two brush shafts, the two spiral wire brushes are fit with the copper wire body, an eccentric gear is installed on the two brush shafts, a fixed gear ring coaxially arranged with the revolving ring is installed on the shaking frame, and the eccentric gear is transmission-connected to the fixed gear ring.
[0020] The beneficial effect of adopting the above-mentioned further scheme is that when the copper wire body is cleaned, the revolving ring rotates at a set speed. When the revolving ring rotates, the fixed gear ring and the eccentric gear are set so that the two brush shafts can spin eccentrically during the revolution. After the brush shafts spin eccentrically, the oxides or dirt on the surface of the copper wire body can be repeatedly cleaned, thereby improving the cleaning effect of the copper wire body.
[0021] Furthermore, the copper wire drying component includes a drying frame installed on a frame, a transmission module is installed on the drying frame, an annular cotton belt is transmission-installed on the transmission module, an electric heating plate is installed on the drying frame and at a position corresponding to the top of the annular cotton belt, and a group of copper wire guide wheels are rotatably connected to the bottom surface of the drying frame and at positions corresponding to both sides of the annular cotton belt.
[0022] Furthermore, the two copper wire shaping components each include a rotating frame rotatably connected to the frame, the two rotating frames are linked by belts, one of the copper wire shaping components also includes a rotating shaft rotatably connected to the frame, the rotating shaft is connected to the chain belt transmission, the rotating shaft and one of the rotating frames are both equipped with a third bevel gear, the two third bevel gears are meshed with each other, and two symmetrically arranged pressure regulating blocks are threadedly mounted on the rotating frame, and a shaping steel ball is embedded in the two pressure regulating blocks.
[0023] The beneficial effect of adopting the above further scheme is that before the copper wire body is annealed, the distance between the two shaping steel balls is limited according to the specifications of the copper wire body. When the copper wire body is annealed, the rotating frame rotates at a set speed, and then the copper wire body is fully rounded through the two shaping steel balls, thereby effectively improving the roundness and regularity of the copper wire body after annealing.
[0024] Furthermore, the copper wire traction mechanism includes two traction shafts rotatably connected to the frame, each of the two traction shafts is equipped with a linkage gear, the two linkage gears are meshed with each other, one traction shaft is connected to the chain belt transmission, and a traction wheel is installed on each of the traction shafts and at the position corresponding to the two copper wire bodies.
[0025] The beneficial effect of adopting the above further solution is that the copper wire traction mechanism is used to pull the two copper wire bodies and provide displacement power to the two copper wire bodies.
[0026] Furthermore, a single chip microcomputer is installed on the frame, a nitrogen box is installed on the frame and at a position corresponding to the electrode wheel, a flange joint is connected to the nitrogen box, and a nitrogen nozzle is installed on the nitrogen box and at positions corresponding to the two copper wire bodies.
[0027] The beneficial effect of adopting the above further scheme is that when the copper wire body is annealed, the flange joint is connected to the external nitrogen storage tank, and the external nitrogen storage tank evenly supplies nitrogen to the inside of the nitrogen nozzle. Through the delivery of nitrogen, the contact rate between oxygen and the copper wire body during the heating process of the copper wire body is reduced, thereby reducing the generation rate of oxides on the surface of the copper wire body.
[0028] The beneficial effects of the present invention are:
[0029] 1. When the present invention is working, it can realize the annealing, water cooling, oxide removal, water cooling and round shaping of the cable copper wire in an integrated manner. By realizing the above-mentioned integrated functions, the functionality of the annealing device is effectively improved.
[0030] 2. When the copper wire body is annealed in the present invention, the chain shaft, half-toothed roller, shaking tooth plate and return spring are set so that the shaking frame can shake back and forth up and down within the set stroke. The shaking frame shakes back and forth up and down, so that the copper wire body is in a shaking state when it is cleaned and water-cooled. The shaking state when the copper wire body is cleaned and water-cooled can, on the one hand, allow the water-cooling liquid to contact the copper wire body in all directions, thereby improving the water-cooling efficiency of the copper wire body. On the other hand, it can effectively reduce the residual rate of the water-cooling liquid on the copper wire body. Moreover, the shaking state when the copper wire body is cleaned and water-cooled can effectively reduce the generation rate of the water-cooling diaphragm on the copper wire body and allow the new water-cooling liquid to continuously contact the copper wire body, thereby improving the water-cooling efficiency of the copper wire body.
[0031] 3. When the copper wire body is annealed in the present invention, the motor outputs the speed at a set power. After the motor outputs the speed, the reciprocating torsion frame can move back and forth along the vertical direction of the copper wire body through the arrangement of the transmission protrusion, the driven wheel and the elastic reset part. When the reciprocating torsion frame moves back and forth along the vertical direction of the copper wire body, the two copper wire bodies can be reciprocatedly twisted or deformed. Through the reciprocating twisting or deformation of the two copper wire bodies, on the one hand, the oxides and dirt generated on the surface of the copper wire body can be twisted and separated, thereby reducing the generation rate of oxides on the copper wire body and realizing the twisted self-cleaning of the copper wire body. At the same time, through the reciprocating twisting of the copper wire body, the copper wire body can be softened in multiple directions and heated up quickly.
[0032] 4. In the present invention, when the copper wire body is cleaned, the revolving ring rotates at a set speed. When the revolving ring rotates, the fixed gear ring and the eccentric gear are set so that the two brush shafts can spin eccentrically during the revolving process. After the brush shaft spins eccentrically, the oxides or dirt on the surface of the copper wire body are repeatedly cleaned, thereby improving the cleaning effect of the copper wire body.
[0033] 5. Before the copper wire body is annealed in the present invention, the distance between the two shaping steel balls can be limited according to the specifications of the copper wire body. When the copper wire body is annealed, the rotating frame rotates at a set speed, and then the copper wire body is fully rounded through the two shaping steel balls, thereby effectively improving the roundness and regularity of the copper wire body after annealing. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;
[0036] Figure 3 For the present invention Figure 1 A schematic diagram of the local enlarged structure at B in the middle;
[0037] Figure 4 For the present invention Figure 1 A schematic diagram of the structure from another perspective;
[0038] Figure 5 For the present invention Figure 4 A schematic diagram of the local enlarged structure at C in the middle;
[0039] Figure 6 It is a schematic diagram of the cross-sectional structure of the water cooling box and the nitrogen box of the present invention;
[0040] Figure 7 It is a structural schematic diagram of the fixed gear ring and the shaking frame of the present invention;
[0041] Figure 8 For the present invention Figure 7 A schematic diagram of the local enlarged structure at D in the middle;
[0042] Fig. 9 It is a schematic structural diagram of the follower spring and the tension spring of the present invention.
[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0044] 1. Frame; 2. Copper wire body; 3. Motor; 4. Electric heating frame; 5. Reciprocating torsion frame; 6. Electrode wheel; 7. Shaking frame; 8. Bracket; 9. Driving wheel; 10. Outer front axle; 11. Inner front axle; 12. Transmission cam; 13. Driven wheel; 14. Elastic reset member; 15. First tensioning frame; 16. Second tensioning frame; 17. Tensioning spring; 18. Rear tensioning wheel; 19. Follower frame; 20. Follower spring; 21. Front tensioning wheel; 22. Chain shaft; 23. Half-toothed roller; 24. Shaking tooth plate; 25. Return spring Spring; 26. Water cooling box; 27. Pump body; 28. Liquid delivery pipe; 29. Revolution ring; 30. Synchronous shaft; 31. Brush shaft; 32. Spiral wire brush; 33. Eccentric gear; 34. Fixed gear ring; 35. Drying frame; 36. Transmission module; 37. Annular cotton belt; 38. Electric heating plate; 39. Copper wire guide wheel; 40. Rotating frame; 41. Rotating shaft; 42. Pressure regulating block; 43. Shaping steel ball; 44. Traction shaft; 45. Linkage gear; 46. Traction wheel; 47. Single chip microcomputer; 48. Nitrogen box; 49. Nitrogen nozzle. DETAILED DESCRIPTION
[0045] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0046] The present invention provides the following preferred embodiments
[0047] Embodiment 1
[0048] like Figure 1-9 As shown, a cable copper wire annealing device includes a frame 1 and two copper wire bodies 2, and a single chip microcomputer 47 is installed on the frame 1;
[0049] A motor 3 is installed on the frame 1, and a chain belt is installed on the output shaft end of the motor 3. An electric heating frame 4, a reciprocating guide module and a water cooling mechanism for water cooling the copper wire body 2 are installed on the frame 1. A reciprocating torsion frame 5 that can move back and forth is connected to the reciprocating guide module.
[0050] The reciprocating guide module includes an outer front shaft 10 and an inner front shaft 11 which are rotatably connected to the frame 1. The outer front shaft 10 is connected to the chain belt transmission. A first bevel gear is installed on the outer front shaft 10 and the inner front shaft 11. The two first bevel gears are meshed with each other. A transmission protrusion 12 is installed on the inner front shaft 11. A driven wheel 13 is rotatably installed on the reciprocating torsion frame 5. The transmission protrusion 12 is adaptively connected to the driven wheel 13. A group of elastic reset members 14 are installed between the reciprocating torsion frame 5 and the frame 1.
[0051] When the copper wire body 2 is annealed, the motor 3 outputs the speed at the set power. After the motor 3 outputs the speed, the transmission protrusion 12, the driven wheel 13 and the elastic reset member 14 are arranged so that the reciprocating torsion frame 5 can reciprocate along the vertical direction of the copper wire body 2. When the reciprocating torsion frame 5 reciprocates along the vertical direction of the copper wire body 2, the two copper wire bodies 2 can be reciprocatedly twisted or deformed. Through the reciprocating twisting or deformation of the two copper wire bodies 2, on the one hand, the oxides and dirt generated on the surface of the copper wire body 2 can be twisted and separated, thereby reducing the generation rate of oxides on the copper wire body 2 and realizing the twisted self-cleaning of the copper wire body 2. At the same time, through the reciprocating twisting of the copper wire body 2, the copper wire body 2 can be multi-directionally softened and quickly heated up.
[0052] Two symmetrically arranged electrode wheels 6 are rotatably connected to the reciprocating torsion frame 5 and the electric heating frame 4 and the positions corresponding to the two copper wire bodies 2;
[0053] The electrode wheel 6 is used to heat the copper wire body 2;
[0054] A nitrogen box 48 is installed on the frame 1 at a position corresponding to the electrode wheel 6 , and a flange joint is connected to the nitrogen box 48 . A nitrogen nozzle 49 is installed on the nitrogen box 48 at positions corresponding to the two copper wire bodies 2 .
[0055] During the annealing operation of the copper wire body 2, the flange joint is connected to the external nitrogen storage tank, and the external nitrogen storage tank uniformly delivers nitrogen to the inside of the nitrogen nozzle 49. Through the delivery of nitrogen, the contact rate between oxygen and the copper wire body 2 during the heating process of the copper wire body 2 is reduced, thereby reducing the generation rate of oxides on the surface of the copper wire body 2;
[0056] The frame 1 is equipped with a copper wire tensioning mechanism and a shaking component that cooperates with the reciprocating guide module. The shaking component is connected to a shaking frame 7 that can reciprocate up and down.
[0057] The copper wire tensioning mechanism includes a first tensioning frame 15 and a second tensioning frame 16 which are slidably connected to the frame 1. The first tensioning frame 15 and the second tensioning frame 16 are respectively arranged on both sides of the shaking frame 7. A group of tensioning springs 17 are installed between the first tensioning frame 15 and the frame 1 and between the second tensioning frame 16 and the frame 1. Two rear tensioning wheels 18 are rotatably connected to the bottom surface of the second tensioning frame 16 and the position corresponding to each copper wire body 2. Two follower frames 19 are slidably connected to the inner wall of the second tensioning frame 16. A follower spring 20 is installed on the side of the two follower frames 19. The two follower springs 20 are limited by the second tensioning frame 16. The inner walls of the two follower frames 19 are rotatably connected to two symmetrically arranged front tensioning wheels 21. The front tensioning wheel 21 and the rear tensioning wheel 18 are both adaptively connected to the copper wire body 2.
[0058] When the reciprocating torsion frame 5 drives the copper wire body 2 to swing back and forth, the position of the follower frame 19 changes and the copper wire body 2 is kept taut at all times;
[0059] Embodiment 2
[0060] The difference between this embodiment and the above embodiment is that the shaking generating component includes a chain shaft 22 which is rotatably connected to the frame 1, the chain shaft 22 is connected to the chain belt transmission, the output shaft end of the motor 3 is fixedly connected to the chain shaft 22, a half-toothed roller 23 is installed on the chain shaft 22, a shaking gear plate 24 is installed on the shaking frame 7, the half-toothed roller 23 is connected to the shaking gear plate 24, and a plurality of return springs 25 which are limited by the frame 1 are installed on the bottom surface of the shaking frame 7.
[0061] When the copper wire body 2 is annealed, the chain shaft 22, the half-toothed roller 23, the shaking tooth plate 24 and the return spring 25 are set, so that the shaking frame 7 can shake back and forth up and down within the set stroke. The shaking frame 7 shakes back and forth up and down, so that the copper wire body 2 is formed into a shaking state when it is cleaned and water-cooled. The formation of the shaking state when the copper wire body 2 is cleaned and water-cooled can, on the one hand, enable the water-cooling liquid to contact with the copper wire body 2 in all directions, thereby improving the water-cooling efficiency of the copper wire body 2. On the other hand, it can effectively reduce the residual rate of the water-cooling liquid on the copper wire body 2. Moreover, the formation of the shaking state when the copper wire body 2 is cleaned and water-cooled can effectively reduce the generation rate of the water-cooling diaphragm on the copper wire body 2 and enable the new water-cooling liquid to continuously contact with the copper wire body 2, thereby improving the water-cooling efficiency of the copper wire body 2.
[0062] Two brackets 8 are installed on the shaking frame 7, and two driving wheels 9 are rotatably connected to each bracket 8 and corresponding to the positions of the two copper wire bodies 2. A copper wire cleaning mechanism for cleaning the copper wire body 2 is installed on each bracket 8. A copper wire drying component, two copper wire shaping components and a copper wire traction mechanism are installed in sequence at the tail end of the frame 1 along the conveying direction of the copper wire body 2.
[0063] The water cooling mechanism includes a water cooling box 26 installed on the frame 1, the top of the water cooling box 26 is open, and a pump body 27 connected to the water cooling box 26 is installed on the frame 1. The liquid outlet port of the pump body 27 is connected to a liquid delivery pipe 28. The liquid delivery pipe 28 and the positions corresponding to the positions directly above the two copper wire cleaning components are connected to water cooling nozzles, and the liquid outlet direction of the water cooling nozzle is vertically downward.
[0064] During water cooling, the liquid in the water cooling box 26 is circulated and pumped out, thereby realizing circulating water cooling of the copper wire body 2 .
[0065] Embodiment 3
[0066] The difference between this embodiment and the above-mentioned embodiment is that the copper wire cleaning mechanism includes a revolving ring 29 and a synchronous shaft 30 rotatably connected to the shaking frame 7, a second bevel gear is installed on the synchronous shaft 30 and the revolving ring 29, the two second bevel gears are meshed with each other, the synchronous shaft 30 is transmission connected to a driving wheel 9, the eccentric position of the revolving ring 29 is rotationally connected to two symmetrically arranged brush shafts 31, the two brush shafts 31 are respectively installed with spiral wire brushes 32, the two spiral wire brushes 32 are both fitted with the copper wire body 2, an eccentric gear 33 is installed on the two brush shafts 31, and a fixed gear ring 34 coaxially arranged with the revolving ring 29 is installed on the shaking frame 7, and the eccentric gear 33 is transmission connected to the fixed gear ring 34.
[0067] When the copper wire body 2 is cleaned, the revolving ring 29 rotates at a set speed. When the revolving ring 29 rotates, the fixed gear ring 34 and the eccentric gear 33 are set so that the two brush shafts 31 can spin eccentrically during the revolution. After the brush shaft 31 spins eccentrically, the oxides or dirt on the surface of the copper wire body 2 are repeatedly cleaned, thereby improving the cleaning effect of the copper wire body 2.
[0068] The copper wire drying component includes a drying frame 35 installed on the frame 1, a transmission module 36 is installed on the drying frame 35, an annular cotton belt 37 is transmission-installed on the transmission module 36, an electric heating plate 38 is installed on the drying frame 35 and at a position corresponding to the top of the annular cotton belt 37, and a group of copper wire guide wheels 39 are rotatably connected to the bottom surface of the drying frame 35 and at positions corresponding to both sides of the annular cotton belt 37.
[0069] The two copper wire shaping components both include a rotating frame 40 rotatably connected to the frame 1, and the two rotating frames 40 are linked by belts. One copper wire shaping component also includes a rotating shaft 41 rotatably connected to the frame 1, and the rotating shaft 41 is connected to the chain belt transmission. The rotating shaft 41 and the rotating frame 40 are both equipped with a third bevel gear, and the two third bevel gears are meshed with each other. Two symmetrically arranged pressure regulating blocks 42 are threadedly installed on the rotating frame 40, and a shaping steel ball 43 is embedded in the two pressure regulating blocks 42.
[0070] Before the copper wire body 2 is annealed, the distance between the two shaping steel balls 43 is limited according to the specifications of the copper wire body 2 . When the copper wire body 2 is annealed, the rotating frame 40 rotates at a set speed, and then the copper wire body 2 is shaped by the two shaping steel balls 43 .
[0071] The copper wire traction mechanism includes two traction shafts 44 rotatably connected to the frame 1, and a linkage gear 45 is installed on each of the two traction shafts 44. The two linkage gears 45 are meshed with each other. One traction shaft 44 is connected to the chain belt transmission, and a traction wheel 46 is installed on each traction shaft 44 and at the position corresponding to the two copper wire bodies 2.
[0072] The copper wire traction mechanism package is used to pull the two copper wire bodies 2 and provide displacement power to the two copper wire bodies 2.
[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A cable copper wire annealing device, comprising a frame (1) and two copper wire bodies (2), wherein a motor (3) is mounted on the frame (1), and a chain belt is mounted on the output shaft end of the motor (3), wherein: The frame (1) is respectively equipped with an electric heating frame (4), a reciprocating guide module and a water cooling mechanism for water cooling the copper wire body (2); the reciprocating guide module is drivingly connected to a reciprocating torsion frame (5) that can move back and forth left and right; the reciprocating torsion frame (5) and the electric heating frame (4) are both rotatably connected to the positions corresponding to the two copper wire bodies (2); the frame (1) is equipped with a copper wire tensioning mechanism and a vibration generating component that cooperate with the reciprocating guide module; the vibration generating component The component is connected to a shaking frame (7) which can reciprocate up and down, and two brackets (8) are installed on the shaking frame (7). Two driving wheels (9) are rotatably connected to each of the brackets (8) and corresponding to the positions of the two copper wire bodies (2). Each of the brackets (8) is installed with a copper wire cleaning mechanism for cleaning the copper wire body (2). The tail of the frame (1) is installed with a copper wire drying component, two copper wire shaping components and a copper wire traction mechanism in sequence along the conveying direction of the copper wire body (2).
2. A cable copper wire annealing device according to claim 1, characterized in that: The reciprocating guide module comprises an outer front shaft (10) and an inner front shaft (11) which are rotatably connected to the frame (1); the outer front shaft (10) is connected to the chain belt transmission; a first bevel gear is installed on each of the outer front shaft (10) and the inner front shaft (11); the two first bevel gears are meshed with each other; a transmission protrusion (12) is installed on the inner front shaft (11); a driven wheel (13) is rotatably installed on the reciprocating torsion frame (5); the transmission protrusion (12) is adaptively connected to the driven wheel (13); and a group of elastic reset members (14) are installed between the reciprocating torsion frame (5) and the frame (1).
3. A cable copper wire annealing device according to claim 1, characterized in that: The copper wire tensioning mechanism comprises a first tensioning frame (15) and a second tensioning frame (16) which are slidably connected to the frame (1); the first tensioning frame (15) and the second tensioning frame (16) are respectively arranged on both sides of the shaking frame (7); a group of tensioning springs (17) are installed between the first tensioning frame (15) and the frame (1) and between the second tensioning frame (16) and the frame (1); the bottom surface of the second tensioning frame (16) and the position corresponding to each copper wire body (2) are rotatably connected There are two rear tensioning wheels (18), the inner wall of the second tensioning frame (16) is slidably connected to two follower frames (19), the sides of the two follower frames (19) are each installed with a follower spring (20), the two follower springs (20) are both limited by the second tensioning frame (16), the inner walls of the two follower frames (19) are rotatably connected to two symmetrically arranged front tensioning wheels (21), and the front tensioning wheels (21) and the rear tensioning wheels (18) are both adaptively connected to the copper wire body (2).
4. A cable copper wire annealing device according to claim 1, characterized in that: The shaking component includes a chain shaft (22) rotatably connected to the frame (1), the chain shaft (22) is connected to the chain belt transmission, the output shaft end of the motor (3) is fixedly connected to the chain shaft (22), a half-toothed roller (23) is installed on the chain shaft (22), a shaking tooth plate (24) is installed on the shaking frame (7), the half-toothed roller (23) is connected to the shaking tooth plate (24), and the bottom surface of the shaking frame (7) is installed with multiple groups of return springs (25) limited by the frame (1).
5. The cable copper wire annealing device according to claim 1, characterized in that: The water cooling mechanism comprises a water cooling box (26) mounted on the frame (1), the top end of the water cooling box (26) being open, a pump body (27) connected to the water cooling box (26) being mounted on the frame (1), a liquid outlet port of the pump body (27) being connected to a liquid delivery pipe (28), a water cooling nozzle being connected to the liquid delivery pipe (28) and corresponding to the positions directly above the two copper wire cleaning components, and the liquid outlet direction of the water cooling nozzle is vertically downward.
6. A cable copper wire annealing device according to claim 1, characterized in that: The copper wire cleaning mechanism comprises a revolving ring (29) and a synchronous shaft (30) which are rotatably connected to a shaking frame (7); a second bevel gear is mounted on each of the synchronous shaft (30) and the revolving ring (29); two second bevel gears are meshed with each other; the synchronous shaft (30) is transmission-connected to a driving wheel (9); the eccentric position of the revolving ring (29) is rotationally connected to two symmetrically arranged brush shafts (31); spiral steel wire brushes (32) are mounted on the two brush shafts (31); the two spiral steel wire brushes (32) are in contact with the copper wire body (2); an eccentric gear (33) is mounted on the two brush shafts (31); a fixed gear ring (34) which is coaxially arranged with the revolving ring (29) is mounted on the shaking frame (7); the eccentric gear (33) is transmission-connected to the fixed gear ring (34).
7. The cable copper wire annealing device according to claim 1, characterized in that: The copper wire drying component comprises a drying frame (35) mounted on a frame (1); a transmission module (36) is mounted on the drying frame (35); an annular cotton belt (37) is transmission-mounted on the transmission module (36); an electric heating plate (38) is mounted on the drying frame (35) at a position corresponding to the top of the annular cotton belt (37); and a group of copper wire guide wheels (39) are rotatably connected to the bottom surface of the drying frame (35) and at positions corresponding to both sides of the annular cotton belt (37).
8. The cable copper wire annealing device according to claim 1, characterized in that: The two copper wire shaping components each comprise a rotating frame (40) rotatably connected to the frame (1), the two rotating frames (40) are linked by a belt, one of the copper wire shaping components also comprises a rotating shaft (41) rotatably connected to the frame (1), the rotating shaft (41) is connected to a chain belt transmission, the rotating shaft (41) and one of the rotating frames (40) are both provided with a third bevel gear, the two third bevel gears are meshed with each other, two symmetrically arranged pressure regulating blocks (42) are threadedly mounted on the rotating frame (40), and a shaping steel ball (43) is embedded in the two pressure regulating blocks (42).
9. A cable copper wire annealing device according to claim 1, characterized in that: The copper wire traction mechanism comprises two traction shafts (44) rotatably connected to a frame (1), each of the two traction shafts (44) being provided with a linkage gear (45), the two linkage gears (45) being meshed with each other, one of the traction shafts (44) being connected to a chain belt transmission, and each of the traction shafts (44) being provided with a traction wheel (46) at a position corresponding to the two copper wire bodies (2).
10. The cable copper wire annealing device according to claim 1, characterized in that: A single chip computer (47) is installed on the frame (1), a nitrogen box (48) is installed on the frame (1) at a position corresponding to the electrode wheel (6), a flange joint is connected to the nitrogen box (48), and a nitrogen nozzle (49) is installed on the nitrogen box (48) at positions corresponding to the two copper wire bodies (2).
Citation Information
Patent Citations
Annealing apparatus for copper-plated wire processing
CN114836614B
Cited By
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