Badge paint surface production process

Abstract

The invention relates to the technical field of badge paint surface preparation, and discloses a badge paint surface production process, which comprises the following steps: arranging liquid stoving varnish on the surface of a badge, smearing cat eye glue on the liquid stoving varnish in a non-dried state of the liquid stoving varnish, and arranging magnet powder in the cat eye glue into a preset color-changing shape by utilizing a magnet, and finally, drying and fixing are conducted, so that the surface of the badge presents a color changing effect through cat eye glue, unique visual experience is achieved, and the visual effect is improved.

Description

Technical Field

[0001] The invention relates to the technical field of badge paint surface preparation, in particular to a badge paint surface production process. Background Art

[0002] In short, a badge is a symbol worn on the body to indicate identity, occupation, and honor. It has a long history, and its origin can be traced back to the totem symbol of clan tribes in primitive society. The existing badge patterns are suitable for major enterprises, souvenirs, decorations, etc.

[0003] The surface of the badge will be beautified and colored using a paint process, but traditional badge production usually achieves color and pattern presentation by printing or spraying paint on metal or other base materials. However, this process has limitations in color richness, pattern changes, and layering. The color is fixed and there is no unique visual experience of color-changing effects. The existing color-changing effects generally use stickers, but this method of color-changing effect is easily damaged and faded. Therefore, a badge paint production process is proposed. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a badge paint production process to solve the background technology problems.

[0005] To achieve the above object, the present invention provides the following technical solution: a badge paint production process, comprising the following steps:

[0006] preparing a badge substrate, the substrate having a predetermined shape and size;

[0007] At room temperature, evenly apply a layer of liquid baking varnish on the badge substrate;

[0008] The polyester resin baking varnish is not dried immediately after being applied, but is kept in a wet state for the next operation;

[0009] Apply a layer of cat's eye glue containing magnetic powder evenly on the wet polyester resin paint, and use a brush or scraper to apply and trim to ensure that the cat's eye glue is evenly covered on the liquid paint;

[0010] Using a magnet to attract the cat's eye glue at a distance of 2 to 4 cm from the surface, controlling the tilt angle and position of the magnet to arrange the magnetic powder in the cat's eye glue into a predetermined color-changing shape;

[0011] The badge with adjusted color change shape is placed in an oven for drying to ensure that all coatings are fully cured, and production is completed.

[0012] Preferably, the liquid baking varnish is made of polyester resin, and specifically, the color of the polyester resin baking varnish is black.

[0013] Preferably, after the magnetic powder is arranged into a predetermined shape, infrared drying is used to preliminarily dry the badge to partially solidify the polyester resin paint and cat's eye glue;

[0014] Apply a layer of transparent sealing glue evenly on the surface of the badge after preliminary drying to protect the cat's eye effect. At the same time, use a brush or scraper to trim it again to ensure that the sealing glue evenly covers the cat's eye glue.

[0015] Preferably, the sealing glue is made of a transparent or translucent material, and color or fluorescent agent is added as needed to enhance the aesthetics and visual effect of the badge.

[0016] Preferably, the sealing glue is made of epoxy resin to enhance the glossiness of the badge surface and improve the wear resistance.

[0017] Preferably, the inclination angle of the magnetic surface of the magnet is in the range of 10°-50° with the badge as the reference plane, so as to allow the operator to adjust the direction of the cat's eye light finally formed as needed, thereby increasing the diversity and creativity of the badge design.

[0018] Preferably, the oven drying temperature for the badge surface polyester resin paint, cat's eye glue and sealing glue is between 85° C. and 95° C., and the drying humidity is maintained between 40% and 50% RH, and the drying time is 1 hour.

[0019] Preferably, the coating thickness of the liquid baking varnish is 10-30 mm, the coating thickness of the cat's eye glue is 20-50 mm, and the coating thickness of the sealing glue is 1-2 mm.

[0020] Preferably, the magnetic powder particles in the cat's eye glue are uniform in size and have consistent magnetic strength to ensure that a uniform and stable color-changing effect can be formed under the action of the magnet.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The present invention arranges liquid baking varnish on the surface of the badge, and applies cat's eye glue on the liquid baking varnish before the liquid baking varnish is dried, arranges the magnetic powder in the cat's eye glue into a predetermined color-changing shape by using a magnet, and finally dries and characterizes it, so that the surface of the badge presents a color-changing effect through the cat's eye glue, thereby achieving a unique visual experience and improving the visual effect.

[0023] 2. The liquid paint in the present invention is made of black polyester resin material. Polyester resin makes it easier for the cat's eye glue to have better compatibility, is less likely to produce chemical reactions or stratification, has good film-forming properties and wear resistance, and can form a smooth and hard paint film. At the same time, the polyester resin paint has high color stability and can maintain the durability and aesthetics of the black paint. The black paint can form a deep background, making the color change effect of the cat's eye glue more vivid and prominent.

[0024] 3. After the cat's eye glue arranges its magnetic powder into shape through the magnet, the present invention uses infrared rays for preliminary drying. At this time, a layer of sealing glue is applied on the surface of the cat's eye glue to enhance the glossiness of the badge surface and improve the wear resistance.

[0025] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The present invention is a process flow chart of the production process of the badge paint surface;

[0027] Figure 2 It is a schematic diagram of the paint surface structure of the badge of the present invention. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this technical field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-2 The present invention relates to a badge paint production process, which aims to achieve a cat's eye paint with a color-changing effect on the badge surface through unique process steps, thereby giving the badge a unique visual effect and artistic value. The following is a specific implementation method of the process:

[0030] 1. Preparation

[0031] Choose the badge substrate: First, choose the appropriate substrate material according to the design requirements and intended use of the badge. Commonly used metal substrates include iron, copper, zinc alloy, etc. They have good processing performance and stability, and can carry multiple layers of coating without deformation. For applications that require lightweight or special texture, plastic or light alloy can also be selected as the substrate.

[0032] Pre-treat the substrate: Before applying the liquid paint, pre-treat the badge substrate, including cleaning, degreasing and drying. Finally, wipe it clean with a dust-free cloth to ensure that the substrate surface is dry and dust-free; this helps ensure that the liquid paint can evenly adhere to the substrate surface and improve the adhesion and durability of the coating.

[0033] Use varnish cloth glue to wrap the areas of the badge that do not need to be painted. The varnish cloth glue can prevent the badge from being sprayed and contaminating the areas that do not need to be sprayed, thereby improving the aesthetics of the actual finished product.

[0034] 2. Liquid paint application

[0035] Select liquid paint: Choose polyester resin as the main material of liquid paint, and add appropriate amount of pigment (black in this case) and additives (such as leveling agent, defoaming agent, etc.) to improve the performance and appearance of the coating. Use stirring equipment to fully mix the pigment and additives with the liquid paint. After stirring, use a filter to filter the mixed liquid paint to ensure the uniformity and purity of the paint.

[0036] Apply liquid paint: At room temperature (around 20℃-25℃, this temperature prevents the liquid paint from drying out quickly due to high temperature), use professional painting tools (such as spray guns) to evenly apply the liquid paint on the badge base; during the application process, ensure that the thickness of the paint layer is uniform to avoid missing or accumulation. After the application is completed, place the badge in a well-ventilated environment to allow the liquid paint to flow naturally to eliminate bubbles and orange peel.

[0037] Keep it moist: After applying the liquid paint, do not dry it immediately, but keep it moist to facilitate the next step of applying the cat's eye glue; a moist paint layer helps the cat's eye glue adhere and spread better.

[0038] 3. Cat-eye glue application and magnetic styling

[0039] Prepare cat's eye glue: Choose cat's eye glue containing magnetic powder with uniform particle size and consistent magnetic strength; the color of the cat's eye glue can be selected according to needs, forming a sharp contrast with the black paint.

[0040] Apply cat's eye glue: Apply a layer of cat's eye glue evenly on the moist polyester resin paint; use a brush or scraper to apply and trim, ensuring that the cat's eye glue can evenly cover the paint layer and avoid bubbles or impurities.

[0041] Magnetic shape: After applying the cat's eye glue, immediately use a magnet to attract it at a distance of 2 to 4 cm from the surface of the cat's eye glue; by controlling the tilt angle and position of the magnet, arrange the magnetic powder in the cat's eye glue into a predetermined color-changing shape; the tilt angle ranges from 10° to 50° based on the badge as the reference plane, which helps to adjust the direction of the cat's eye light and increase the diversity and creativity of the badge design; during the magnetic attraction process, maintain the speed and stability of the magnet's movement to obtain a uniform color-changing effect.

[0042] 4. Preliminary drying and sealing treatment

[0043] Infrared drying: Use an infrared drying box to preliminarily dry the badges coated with cat's eye glue. Infrared drying can quickly increase the temperature of the badge surface, partially solidify the polyester resin paint and cat's eye glue, and thus fix the arrangement of the magnetic powder.

[0044] Apply sealing glue: Apply a layer of transparent sealing glue evenly on the surface of the badge after preliminary drying. The sealing glue should be made of transparent or translucent epoxy resin material to enhance the glossiness of the badge surface and improve its wear resistance. If needed, color or fluorescent agent can also be added to the sealing glue to enhance the aesthetics and visual effect of the badge.

[0045] Trimming the sealing glue: Use a brush, scraper or other tools to trim the sealing glue to ensure that the sealing glue can evenly cover the cat's eye glue and avoid bubbles or impurities; the trimmed sealing glue layer should be flat and smooth, and fit tightly with the badge surface; at the same time, maintain the uniformity of the application and consistency of thickness.

[0046] 5. Final drying and quality control

[0047] Oven drying: first tear off the paint cloth glue to avoid the phenomenon that the paint cloth glue and the badge are too sticky due to high temperature, then put the badge with adjusted color shape and coated with sealing glue into the oven for final drying; the drying temperature of the oven is controlled between 85℃-95℃, and the drying humidity is maintained between 40%-50%RH, the drying time is 1 hour, and the drying speed of the paint is relatively moderate after drying for one hour, which helps to avoid the problems caused by too fast or too slow drying speed, such as surface cracks, bubbles or incomplete drying. At the same time, this humidity range also helps to maintain air circulation in the oven and uniform drying of the paint; ensure that all coatings can be fully cured and achieve the expected wear resistance and gloss.

[0048] Quality control: During the drying process, the badges are regularly inspected for quality. Inspections include the uniformity of the coating, the stability of the color change effect, and the surface glossiness. Unqualified badges should be promptly reworked or scrapped.

[0049] Subsequent processing: After drying, the badges will undergo subsequent processing, such as punching holes, installing accessories such as pins or lanyards; at the same time, the badges will be quality inspected and packaged to ensure the quality and safety of the product.

[0050] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A badge paint production process, characterized in that: The following steps are involved: preparing a badge substrate, the substrate having a predetermined shape and size; At room temperature, evenly apply a layer of liquid baking varnish on the badge substrate; The polyester resin baking varnish is not dried immediately after being applied, but is kept in a wet state for the next operation; Apply a layer of cat's eye glue containing magnetic powder evenly on the wet polyester resin paint, and use a brush or scraper to apply and trim to ensure that the cat's eye glue is evenly covered on the liquid paint; Using a magnet to attract the cat's eye glue at a distance of 2 to 4 cm from the surface, controlling the tilt angle and position of the magnet to arrange the magnetic powder in the cat's eye glue into a predetermined color-changing shape; The badge with adjusted color change shape is placed in an oven for drying to ensure that all coatings are fully cured, and production is completed.

2. A badge paint production process according to claim 1, characterized in that: The material of the liquid baking varnish is polyester resin, and specifically the color of the polyester resin baking varnish is black.

3. A badge paint production process according to claim 1, characterized in that: After the magnetic powder is arranged into a predetermined shape, the badge is preliminarily dried by infrared drying to partially solidify the polyester resin paint and cat's eye glue; Apply a layer of transparent sealing glue evenly on the surface of the badge after preliminary drying to protect the cat's eye effect. At the same time, use a brush or scraper to trim it again to ensure that the sealing glue evenly covers the cat's eye glue.

4. A badge paint production process according to claim 3, characterized in that: The sealing glue is made of transparent or translucent material, and color or fluorescent agent is added as needed to enhance the aesthetics and visual effect of the badge.

5. A badge paint production process according to claim 4, characterized in that: The sealing glue is specifically made of epoxy resin to enhance the glossiness of the badge surface and improve the wear resistance.

6. A badge paint production process according to claim 1, characterized in that: The inclination angle of the magnetic surface of the magnet is in the range of 10°-50° with the badge as the reference plane, so as to allow the operator to adjust the direction of the cat's eye light finally formed as needed, thereby increasing the diversity and creativity of the badge design.

7. The badge paint production process according to claim 3, characterized in that: The oven drying temperature for the badge surface polyester resin paint, cat's eye glue and sealing glue is between 85°C and 95°C, and the drying humidity is maintained between 40% and 50% RH, and the drying time is 1 hour.

8. The badge paint production process according to claim 3, characterized in that: The coating thickness of the liquid baking paint is 10-30 mm, the coating thickness of the cat's eye glue is 20-50 mm, and the coating thickness of the sealing glue is 1-2 mm.

9. The badge paint production process according to claim 1, characterized in that: The magnetic powder particles in the cat's eye glue are uniform in size and have consistent magnetic strength, so as to ensure that a uniform and stable color-changing effect can be formed under the action of the magnet.

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