Preparation device of royal jelly product rich in small molecule peptide

By using a double-screw belt reverse rotation design and diffusion disk in the royal jelly product preparation device, the problem of uneven flow field in traditional stirring tanks is solved, and the efficient and uniform mixing of royal jelly and its components is achieved to ensure product quality and production efficiency.

CN119656920AInactive Publication Date: 2025-03-21JILIN BEE ROAD MUSEUM HEALTH IND CO LTD

Patent Information

Application Number
CN202510158511.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the preparation of royal jelly products rich in small molecule peptides, the flow field distribution of traditional stirring tanks is uneven, resulting in some royal jelly being unable to mix fully, affecting product quality and production efficiency.

Method used

The double-helical belt reverse rotation design of external and internal belts is adopted, combined with the diffusion disk to form a complex convection circulation pattern, promoting the all-round and multi-dimensional flow mixing of royal jelly and its added raw materials.

Benefits of technology

It significantly improves the mixing uniformity of royal jelly and its additive ingredients, enhances the stirring effect, and ensures the production of high-quality small-molecular peptide-rich royal jelly products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of mixing tanks, and discloses a preparation device of royal jelly products rich in small molecule peptides, which adopts a unique way that double helical ribbons of an outer helical ribbon and an inner helical ribbon rotate reversely. In the operation process, royal jelly and raw materials added into the royal jelly form a complex and efficient convective circulation form from the top to the bottom and then from the bottom to the top in the mixing tank, and all-dimensional and multi-dimensional flow mixing of the royal jelly and the raw materials added into the royal jelly is greatly promoted; when the royal jelly and the added raw materials are lifted from the bottom to the top by the inner helical ribbon, the diffusion disc can uniformly diffuse the royal jelly to the periphery, so that the royal jelly and the added raw materials are conveniently contacted with the outer helical ribbon, and are downwards pushed from the top to the bottom along with the rotation of the outer helical ribbon, so that the royal jelly and the added raw materials are fully converged and mixed; the stirring effect is further enhanced, the mixing uniformity is improved, and a powerful guarantee is provided for production of high-quality royal jelly products rich in small molecule peptides.
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Description

Technical Field

[0001] The invention relates to the field of mixing tanks, and more specifically to a device for preparing royal jelly products rich in small molecule peptides. Background Art

[0002] In the production process of royal jelly products, ensuring that the various ingredients are evenly mixed is the core link to ensure stable and effective product quality. When it comes to the preparation of royal jelly products rich in small molecule peptides, the limitations of traditional mixing tanks become more and more prominent.

[0003] Traditional mixing tanks mostly use a single stirring paddle or a simple stirring blade structure. During the stirring process, the flow field distribution of royal jelly in the tank is relatively uneven, especially at the edge and central axis of the tank. Royal jelly is prone to flow dead corners, resulting in part of the royal jelly being unable to fully participate in the mixing, which is easy to affect the uniformity of the fusion of small molecule peptides and the main components of royal jelly, and ultimately affect the product quality; At the same time, due to the limited force of the traditional stirring structure, the up and down flipping effect of the royal jelly is poor, and it is not convenient to achieve efficient circulation from top to bottom and then from bottom to top. This makes it inconvenient to quickly and evenly disperse other functional ingredients in the entire royal jelly system when adding them, which seriously affects the production efficiency and the stability of product quality. Therefore, based on the above, we proposed a royal jelly product preparation device rich in small molecule peptides to solve the above problems. Summary of the invention

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a device for preparing a royal jelly product rich in small molecule peptides, which uniquely adopts a design of counter-rotating double spiral ribbons of an outer spiral ribbon and an inner spiral ribbon. This unique structure can, during operation, form a complex and efficient convection circulation form from top to bottom and then from bottom to top for the royal jelly and its added raw materials in the mixing tank, greatly promoting the all-round and multi-dimensional flow mixing of the royal jelly and its added raw materials; in addition, a diffusion disk is innovatively arranged on the top of the inner spiral ribbon. When the royal jelly and its added raw materials are lifted from the bottom to the top by the inner spiral ribbon, the diffusion disk can diffuse them evenly to the surroundings, facilitate contact with the outer spiral ribbon, and be pushed downward from the top to the bottom as the outer spiral ribbon rotates, so that the royal jelly and its added raw materials are fully intersected and mixed, further enhancing the stirring effect and improving the mixing uniformity, providing a strong guarantee for the production of high-quality royal jelly products rich in small molecule peptides.

[0005] To solve the above problems, the present invention adopts the following technical solutions.

[0006] A device for preparing a royal jelly product rich in small molecule peptides, comprising a mixing tank, an electric cylinder and a power mechanism are arranged on the top of the mixing tank, and a stirring mechanism is arranged inside the mixing tank; The stirring mechanism comprises an outer spiral belt, an inner spiral belt and a central shaft, a plurality of connecting columns are welded at equal intervals on the inner edge of the outer spiral belt, and the tops of the plurality of connecting columns are fixedly welded through a rotating disk, a flange portion 1 is fixedly welded at the center position of the top of the rotating disk, and an axial hole 1 is opened inside the flange portion 1, the top of the central shaft passes through the top of the axial hole 1, the inner edge of the inner spiral belt is fixedly welded to the outer wall of the central shaft through a plurality of connecting rods, and a dispersion disk is also fixedly welded on the central shaft between the rotating disk and the inner spiral belt; The power mechanism includes a frame, a hollow sleeve shaft is rotatably connected at the center position of the bottom inner wall of the frame, a flange part 2 is provided at the bottom end of the hollow sleeve shaft located at the bottom of the frame, the flange part 1 and the flange part 2 are fixedly installed by bolts, a sprocket wheel 1 is fixedly installed at the top end of the hollow sleeve shaft located inside the frame, one side of the sprocket wheel 1 is connected to a sprocket wheel 2 through a chain 1 transmission, a driving motor 1 is fixedly installed on the top of the frame corresponding to the position of the sprocket wheel 2, a driving shaft at the bottom of the driving motor 1 penetrates into the interior of the frame, and the driving shaft end at the bottom of the driving motor 1 is fixedly installed on the sprocket wheel 2; The top of the central shaft passes through the top of the hollow sleeve shaft, and the connection between the central shaft and the hollow sleeve shaft is rotatably connected via a bearing, a sprocket three is fixedly installed on the top end of the central shaft located at the top of the hollow sleeve shaft, and a sprocket four is connected to one side of the sprocket three through a chain two transmission, a driving motor two is fixedly installed on the frame at the position corresponding to the sprocket four, a driving shaft at the bottom of the driving motor two passes through the interior of the frame, and an end of the driving shaft at the bottom of the driving motor two is fixedly installed on the sprocket four.

[0007] Furthermore, sliding edges are provided on both sides of the frame, and sliding clamping edges are slidably connected to the two sliding edges, and the bottoms of the two sliding clamping edges are fixedly installed on the top of the mixing tank by bolts.

[0008] Furthermore, a mounting ear seat is fixedly welded on one side of the top of the mixing tank, the cylinder body end of the electric cylinder is fixedly mounted on the mounting ear seat by bolts, and the telescopic rod end of the electric cylinder passes through the inside of the mounting ear seat and is fixedly mounted on one side of the frame.

[0009] Furthermore, a avoidance opening is provided at the top of the mixing tank between the two sliding clamping edges, and the second flange portion and the first flange portion extend through the avoidance opening to the bottom of the avoidance opening.

[0010] Furthermore, a plurality of filling pipe interfaces are fixedly installed on the top of the mixing tank, and a discharge pipe interface is fixedly installed on one side of the bottom of the mixing tank.

[0011] Furthermore, the inner edge diameter of the outer spiral belt is greater than the outer edge diameter of the inner spiral belt, and the outer edge diameter of the dispersion disk is equal to the outer edge diameter of the inner spiral belt.

[0012] Beneficial effects: Compared with the prior art, the advantages of the present invention are: (1) This solution uniquely adopts a design in which the outer spiral and the inner spiral rotate in opposite directions. This unique structure enables the royal jelly and its added raw materials to form a complex and efficient convection circulation pattern from top to bottom and then from bottom to top in the mixing tank during operation, greatly promoting the all-round and multi-dimensional flow mixing of the royal jelly and its added raw materials; (2) In this scheme, a diffusion plate is innovatively arranged at the top of the inner spiral ribbon. When the royal jelly and its added raw materials are lifted from the bottom to the top by the inner spiral ribbon, the diffusion plate can diffuse them evenly to the surroundings, making it easy for them to contact with the outer spiral ribbon and be pushed downward from the top to the bottom as the outer spiral ribbon rotates, so that the royal jelly and its added raw materials can fully intersect and mix, further enhancing the stirring effect and improving the mixing uniformity, providing a strong guarantee for the production of high-quality royal jelly products rich in small molecule peptides. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the connection between the power mechanism and the stirring mechanism of the present invention; Figure 3 It is a schematic diagram of the structure of the top part of the mixing tank of the present invention; Figure 4 It is a schematic diagram of the power mechanism structure of the present invention; Figure 5 It is a schematic diagram of the installation of the hollow sleeve shaft and the sprocket of the present invention; Figure 6 For the present invention Figure 2 The enlarged structural diagram at A in the middle; Figure 7 It is a schematic diagram of the stirring mechanism structure of the present invention; Figure 8 It is a schematic diagram of the outer spiral belt structure of the present invention; Fig. 9 It is a schematic diagram of the inner spiral belt structure of the present invention.

[0014] Description of the numbers in the figure: 1. Mixing tank; 101. Sliding edge; 102. Mounting ear seat; 103. Avoidance opening; 104. Filling pipe interface; 105. Discharge pipe interface; 2. stirring mechanism; 3. external spiral belt; 301. connecting column; 4. internal spiral belt; 401. connecting rod; 5. central axis; 6. rotating disk; 601. flange part 1; 7. dispersion disk; 8. Power mechanism; 9. Frame; 901. Sliding edge; 10. Hollow sleeve shaft; 1001. Flange part 2; 11. Sprocket 1; 12. Chain 1; 13. Sprocket 2; 14. Drive motor 1; 15. Sprocket 3; 16. Chain 2; 17. Sprocket 4; 18. Drive motor 2; 19. Electric cylinder. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the specification of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0016] Example:

[0017] See also Figure 1-Figure 9 , a preparation device for a royal jelly product rich in small molecule peptides, comprising a mixing tank 1, an electric cylinder 19 and a power mechanism 8 are arranged on the top of the mixing tank 1, and a stirring mechanism 2 is arranged inside the mixing tank 1; The stirring mechanism 2 includes an outer spiral belt 3, an inner spiral belt 4 and a central shaft 5. A plurality of connecting columns 301 are welded at equal intervals on the inner edge of the outer spiral belt 3, and the tops of the plurality of connecting columns 301 are fixedly welded through a rotating disk 6. A flange portion 601 is fixedly welded at the center position of the top of the rotating disk 6, and an axial hole 1 is opened inside the flange portion 601. The top of the central shaft 5 passes through the top of the axial hole 1. The inner edge of the inner spiral belt 4 is fixedly welded to the outer wall of the central shaft 5 through a plurality of connecting rods 401. A dispersion disk 7 is also fixedly welded on the central shaft 5 between the rotating disk 6 and the inner spiral belt 4. The power mechanism 8 includes a frame 9, a hollow sleeve shaft 10 is rotatably connected at the center position of the bottom of the inner wall of the frame 9, a flange part 1001 is provided at the bottom end of the hollow sleeve shaft 10 located at the bottom of the frame 9, and the flange part 1601 and the flange part 1001 are fixedly installed by bolts, a sprocket 11 is fixedly installed at the top end of the hollow sleeve shaft 10 located inside the frame 9, and one side of the sprocket 11 is connected to a sprocket 13 through a chain 12, and a driving motor 14 is fixedly installed on the top of the frame 9 corresponding to the position of the sprocket 13, and the driving shaft at the bottom of the driving motor 14 passes through the inside of the frame 9, and the driving shaft end at the bottom of the driving motor 14 is fixedly installed on the sprocket 13; The top of the central shaft 5 passes through the top of the hollow sleeve shaft 10, and the connection between the central shaft 5 and the hollow sleeve shaft 10 is rotatably connected through a bearing. A sprocket wheel 3 15 is fixedly installed on the top end of the central shaft 5 located at the top of the hollow sleeve shaft 10. A sprocket wheel 4 17 is connected to one side of the sprocket wheel 3 15 through a chain 2 16. A drive motor 2 18 is fixedly installed on the frame 9 at the position of the sprocket wheel 4 17. The drive shaft at the bottom of the drive motor 2 18 passes through the inside of the frame 9, and the end of the drive shaft at the bottom of the drive motor 2 18 is fixedly installed on the sprocket wheel 4 17. Both sides of the frame 9 are provided with sliding edges 901, and the two sliding edges 901 are slidably connected with sliding clamping edges 101, and the bottoms of the two sliding clamping edges 101 are fixedly installed on the top of the mixing tank 1 by bolts; A mounting ear seat 102 is fixedly welded on one side of the top of the mixing tank 1, and the cylinder end of the electric cylinder 19 is fixedly installed on the mounting ear seat 102 by bolts, and the telescopic rod end of the electric cylinder 19 passes through the inside of the mounting ear seat 102 and is fixedly installed on one side of the frame 9; An avoidance opening 103 is provided at the top of the mixing tank 1 located between the two sliding clamping edges 101, and the flange part 2 1001 and the flange part 1 601 extend through the avoidance opening 103 to the bottom of the avoidance opening 103. A plurality of filling pipe interfaces 104 are also fixedly installed on the top of the mixing tank 1, and a discharge pipe interface 105 is fixedly installed on one side of the bottom of the mixing tank 1. The inner edge diameter of the outer screw belt 3 is larger than the outer edge diameter of the inner screw belt 4, and the outer edge diameter of the dispersion disk 7 is equal to the outer edge diameter of the inner screw belt 4.

[0018] (I) The stirring and mixing principle of the royal jelly product preparation device rich in small molecule peptides is: (1) First, the driving motor 14 and the driving motor 2 18 on the power mechanism 8 are started simultaneously. When the driving motor 14 is started, the driving shaft at the bottom thereof drives the sprocket 2 13 to rotate, and then drives the sprocket 11 to rotate through the connection of the chain 12. Since the sprocket 11 is fixedly installed on the top of the hollow sleeve shaft 10, and the hollow sleeve shaft 10 is rotatably connected at the center position of the bottom inner wall of the frame 9, and the flange 2 1001 at the bottom of the hollow sleeve shaft 10 is fixedly installed with the flange 1 601 at the top of the rotating disk 6 by bolts, the sprocket 2 13 can drive the rotating disk 6 to rotate through the connection of the chain 12, the sprocket 11 and the hollow sleeve shaft 10, and then drive the outer spiral belt 3 to rotate. At this time, the royal jelly and the raw materials added thereto in the inner wall area of ​​the mixing tank 1 can be rotated and pushed from the top to the bottom under the influence of the shape of the outer spiral belt 3 and the rotation direction of the outer spiral belt 3, and intersect and mix with the royal jelly and the raw materials added thereto in the surrounding area; (2) When the driving motor 2 18 is started, the driving shaft at the bottom thereof drives the sprocket 4 17 to rotate, and then drives the sprocket 3 15 to rotate through the connection of the chain 2 16. At this time, since the sprocket 3 15 is fixedly installed on the top end of the central shaft 5, and the connection between the central shaft 5 and the hollow sleeve shaft 10 is rotatably connected through the bearing, the driving motor 2 18 can drive the central shaft 5 and the dispersion disk 7 to rotate when it is started, and then drive the inner spiral belt 4 to rotate through the connection of a plurality of connecting rods 401 (it should be noted that when the driving motor 2 18 drives the inner spiral belt 4 to rotate, the rotation direction of the inner spiral belt 4 should be kept consistent with that of the outer spiral belt 4). The rotation direction of the spiral belt 3 is opposite), and then the royal jelly and the added raw materials located in the area near the central axis 5 can be driven by the inner spiral belt 4 to complete the reverse rotation and pushing from the bottom to the top. When the royal jelly and the added raw materials pushed in the reverse rotation reach the bottom of the dispersion plate 7, the royal jelly and the added raw materials at the top can be dispersed outwards due to the structure of the dispersion plate 7 and the centrifugal force, so as to facilitate the fusion with the rotating pushing area of ​​the outer spiral belt 3, thereby facilitating the completion of the intersection and mixing and the subsequent downward rotation and pushing mixing, and so on and so forth until the royal jelly and the added raw materials are fully mixed; (3) During the above-mentioned stirring and mixing process, the electric cylinder 19 can drive the frame 9 of the power mechanism 8 to move back and forth on the top of the mixing tank 1 through the connection of the end of its telescopic rod and the connection between the sliding edge 901 and the sliding clamping edge 101, and then the stirring and dispersing mechanism of the outer spiral belt 3, the inner spiral belt 4 and the dispersing disk 7 can be reciprocated inside the mixing tank 1 by avoiding the avoidance opening 103, thereby increasing the contact surface of the stirring, reducing the stirring and mixing dead angles at the inner wall of the mixing tank 1 and the central axis 5, and improving the stirring and mixing efficiency.

[0019] (ii) The design of the avoidance opening 103 can provide an avoidance space for the connection area between the flange part 2 1001 and the flange part 1 601, avoiding interference between the stirring and dispersing mechanism of the outer spiral belt 3, the inner spiral belt 4 and the dispersion plate 7 when moving. The design of several filling pipe interfaces 104 is convenient for the addition of royal jelly and its added raw materials. The discharge pipe interface 105 is convenient for controlling the discharge of the mixed material by installing a valve in conjunction with the valve. The outer edge diameter of the dispersion plate 7 is equal to the outer edge diameter of the inner spiral belt 4, which can improve the coverage of the lifted royal jelly and its added raw materials and facilitate full dispersion, while avoiding interference between the excessive size and the inner edge of the rotating outer spiral belt 3 and the welding points of several connecting columns 301.

[0020] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for preparing a royal jelly product rich in small molecule peptides, comprising a mixing tank (1), characterized in that: The top of the mixing tank (1) is provided with an electric cylinder (19) and a power mechanism (8), and the interior of the mixing tank (1) is provided with a stirring mechanism (2); The stirring mechanism (2) comprises an outer spiral belt (3), an inner spiral belt (4) and a central shaft (5); a plurality of connecting columns (301) are welded at equal intervals on the inner edge of the outer spiral belt (3); and the tops of the plurality of connecting columns (301) are fixedly welded via a rotating disk (6); a flange portion (601) is fixedly welded at the center position of the top of the rotating disk (6); and an axial hole (1) is provided inside the flange portion (601); the top of the central shaft (5) passes through the top of the axial hole (1); the inner edge of the inner spiral belt (4) is fixedly welded to the outer wall of the central shaft (5) via a plurality of connecting rods (401); and a dispersion disk (7) is also fixedly welded to the central shaft (5) between the rotating disk (6) and the inner spiral belt (4); The power mechanism (8) comprises a frame (9), a hollow sleeve shaft (10) is rotatably connected at the center position of the bottom of the inner wall of the frame (9), a flange part 2 (1001) is provided at the bottom end of the hollow sleeve shaft (10) located at the bottom of the frame (9), the flange part 1 (601) and the flange part 2 (1001) are fixedly installed by bolts, a sprocket wheel 1 (11) is fixedly installed at the top end of the hollow sleeve shaft (10) located inside the frame (9), one side of the sprocket wheel 1 (11) is connected to a sprocket wheel 2 (13) through a chain 1 (12), a driving motor 1 (14) is fixedly installed at the top of the frame (9) corresponding to the position of the sprocket wheel 2 (13), the driving shaft at the bottom of the driving motor 1 (14) passes through the inside of the frame (9), and the driving shaft end at the bottom of the driving motor 1 (14) is fixedly installed on the sprocket wheel 2 (13); The top of the central shaft (5) passes through the top of the hollow sleeve shaft (10), and the connection between the central shaft (5) and the hollow sleeve shaft (10) is rotatably connected via a bearing. A sprocket three (15) is fixedly mounted on the top end of the central shaft (5) located at the top of the hollow sleeve shaft (10). One side of the sprocket three (15) is connected to a sprocket four (17) via a chain two (16). A drive motor two (18) is fixedly mounted on the frame (9) at the position corresponding to the sprocket four (17). The drive shaft at the bottom of the drive motor two (18) passes through the interior of the frame (9), and the end of the drive shaft at the bottom of the drive motor two (18) is fixedly mounted on the sprocket four (17).

2. The device for preparing a royal jelly product rich in small molecule peptides according to claim 1, characterized in that: Sliding edges (901) are provided on both sides of the frame (9), and sliding clamping edges (101) are slidably connected to the two sliding edges (901), and the bottoms of the two sliding clamping edges (101) are fixedly mounted on the top of the mixing tank (1) by bolts.

3. The device for preparing a royal jelly product rich in small molecule peptides according to claim 1, characterized in that: A mounting ear seat (102) is fixedly welded to one side of the top of the mixing tank (1), the cylinder end of the electric cylinder (19) is fixedly mounted on the mounting ear seat (102) by means of bolts, and the telescopic rod end of the electric cylinder (19) passes through the interior of the mounting ear seat (102) and is fixedly mounted on one side of the frame (9).

4. The device for preparing a royal jelly product rich in small molecule peptides according to claim 2, characterized in that: An escape opening (103) is provided at the top of the mixing tank (1) between the two sliding clamping edges (101), and the second flange portion (1001) and the first flange portion (601) extend through the escape opening (103) to the bottom of the escape opening (103).

5. The device for preparing a royal jelly product rich in small molecule peptides according to claim 1, characterized in that: A plurality of filling pipe interfaces (104) are fixedly mounted on the top of the mixing tank (1), and a discharge pipe interface (105) is fixedly mounted on one side of the bottom of the mixing tank (1).

6. The device for preparing a royal jelly product rich in small molecule peptides according to claim 1, characterized in that: The inner edge diameter of the outer spiral belt (3) is greater than the outer edge diameter of the inner spiral belt (4), and the outer edge diameter of the dispersion disk (7) is equal to the outer edge diameter of the inner spiral belt (4).

Citation Information

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