New energy goods shelf back pulling connecting frame and manufacturing device thereof

By setting up prefabricated back-pull connector components and cable-stapling rods between the shelves of the intelligent three-dimensional warehouse, the problems of unsatisfactory structural reinforcement and low installation efficiency in the prior art are solved, and a more stable structural connection and efficient installation process are achieved.

CN119660194APending Publication Date: 2025-03-21ZHONGSHAN DEYOUXIN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411939674.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The structural reinforcement method of existing intelligent three-dimensional warehouses relies on manual measurement welding, resulting in unsatisfactory structural stability, low installation efficiency, easy measurement errors, and increased construction time and cost.

Method used

A new energy shelf back pulling connection frame is designed, and a more solid and reliable structural support is formed by setting multiple prefabricated back pulling connection components between single columns and double columns, and combining the design of the trapped rods. Modular prefabricated parts design is adopted to replace the traditional manual measurement and re-welding method to improve production accuracy and installation efficiency.

Benefits of technology

It realizes a more stable connection between the shelves, improves the stability and installation efficiency of the structure, reduces construction time and cost, and allows large-scale mass production, reducing unit product manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a new energy goods shelf back-pulling connecting frame which comprises a plurality of back-pulling connecting piece assemblies arranged between a single stand column and a double stand column and further comprises diagonal draw bars connected with the back-pulling connecting piece assemblies, and the back-pulling connecting piece assemblies are prefabricated parts. The back-pulling connecting piece is supported between the single stand column and the double stand column, the back-pulling connecting piece mounting plate and the back-pulling connecting piece connecting plate are arranged at the connecting ends of the back-pulling connecting piece and the single stand column or the double stand column respectively, and a back-pulling connecting piece fixing plate is arranged on the outer wall, close to the middle, of the back-pulling connecting piece. The diagonal draw bar is connected to the back pull connecting piece fixing plate, connection between goods shelves is effectively reinforced, firmer and more reliable structural support is provided, large-scale batch production is allowed through the modular prefabricated piece design, and the unit product manufacturing cost is reduced.
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Description

Technical Field

[0001] The present application relates to the field of logistics and warehousing technology, and specifically to the technical field of a new energy shelf back-pull connection frame and its manufacturing device. Background Art

[0002] With the rapid development of the logistics and warehousing industry, the importance of intelligent stereoscopic warehouses as an important part of the modern logistics system has become increasingly prominent. Compared with traditional warehouses, intelligent stereoscopic warehouses not only increase storage capacity by efficiently utilizing vertical space, but also achieve accurate management and rapid transportation of goods, greatly improving logistics efficiency and service levels. However, when building such a high-efficiency intelligent stereoscopic warehouse, ensuring structural stability and construction efficiency is one of the key challenges.

[0003] At present, intelligent stereoscopic warehouses are mainly built with steel beams, which form the basic framework of the shelves. In order to ensure the stability and safety of the entire warehouse structure, connecting rods are usually used to reinforce adjacent shelves or beams. Traditional reinforcement methods mostly rely on manual measurement and then welding back-pull connectors. Although this method meets the needs of structural reinforcement to a certain extent, it also exposes some obvious shortcomings.

[0004] Firstly, the lack of overall planning for the connections between the various components resulted in the stability of the entire warehouse structure being less than ideal. Secondly, manual measurement operations were inefficient and prone to measurement errors, which in turn affected installation accuracy and speed, and increased construction time and costs. Summary of the invention

[0005] In response to the above problems, the present application proposes a new energy shelf back-pull connecting frame and a manufacturing device thereof, which provides a more stable, efficient and easy-to-install solution by optimizing the design and manufacturing process of the back-pull connecting frame.

[0006] To achieve the above objectives, this application adopts the following technical solutions:

[0007] In a first aspect, the present application provides a new energy shelf back-pull connection frame, comprising a plurality of back-pull connection member assemblies arranged between a single column and a double column, wherein the back-pull connection member assemblies are prefabricated parts;

[0008] Also included is a diagonal tie rod connected to the back-pull connector assembly;

[0009] The back-pull connector assembly includes a back-pull connector supported between a single column and a double column, a back-pull connector mounting plate and a back-pull connector connecting plate respectively arranged at the connecting ends of the back-pull connector and the single column or the double column, a back-pull connector fixing plate is provided on the outer wall of the back-pull connector near the middle, and the diagonal pull rod is connected to the back-pull connector fixing plate.

[0010] In this way, by setting up multiple prefabricated back-pull connector components between the single column and the double column, combined with the design of the diagonal tie rod, the connection between the shelves is effectively strengthened, providing a more solid and reliable structural support. In addition, the modular prefabricated design allows large-scale batch production, reducing the unit product manufacturing cost.

[0011] At the same time, the use of prefabricated parts instead of the traditional manual measurement and welding method not only improves the manufacturing accuracy, but also greatly shortens the on-site installation time, achieving a fast and efficient construction process. The back-pull connector fixing plate for installing the inclined rod can be set close to the middle of the back-pull connector, that is, there is a three-dimensional adjustment space in the back-pull connector, which can be easily installed while ensuring accuracy.

[0012] In some possible implementations, the invention further includes a fixing base fixed on the ground, wherein the fixing base is connected to the back-pull connector assembly via the inclined tie rod.

[0013] In a preferred embodiment, the back-pull connector is connected to the back-pull connector mounting plate, the back-pull connector connecting plate, and the back-pull connector fixing plate by welding.

[0014] In a second aspect, the present application also provides a new energy shelf back-pull connection frame manufacturing device, which prefabricates the back-pull connection component assembly as described above, and the manufacturing device includes:

[0015] A fixed base plate provided with a plurality of positioning holes, on which a back-pull connector mounting plate, a back-pull connector, a back-pull connector fixing plate, and a back-pull connector connecting plate are sequentially placed upward;

[0016] A bottom fixing angle plate for limiting the back-pull connector mounting plate, an upper fixing bracket assembly for fixing the back-pull connector connecting plate, a fixing bracket assembly for limiting the position of the back-pull connector, and a rotating bracket assembly for limiting the position of the back-pull connector fixing plate on the back-pull connector;

[0017] The rotating bracket assembly cooperates with the fixed bracket assembly to fix the position of the back-pull connector.

[0018] The manufacturing device is provided with a fixed base plate with multiple positioning holes. After the back-pull connector components are placed in sequence on the upper part thereof, the bottom fixed angle plate, upper fixed bracket assembly, fixed bracket assembly, and rotating bracket assembly that limit the back-pull connector components are accurately set through the positioning holes, which not only improves the fit between the various components, but also enhances the stability of the overall structure.

[0019] In some possible implementations, the bottom fixed angle plate is provided with bottom fixed angle plate limiting rods for limiting two adjacent sides of the back-pull connector mounting plate.

[0020] In some possible embodiments, the upper fixed bracket assembly includes an upper fixed bracket base fixed to the fixed base plate, an upper fixed bracket limiting plate that clamps the back-pull connecting piece and fixes the back-pull connecting piece connecting plate from the bottom and side, and an upper fixed bracket connecting the upper fixed bracket base and the upper fixed bracket limiting plate.

[0021] In some possible implementations, the fixed bracket assembly includes a fixed bracket base fixed to the fixed base plate, a fixed bracket limiting plate limiting two adjacent sides of the back-pull connector, and a fixed bracket connecting the fixed bracket base and the fixed bracket limiting plate.

[0022] In some possible embodiments, the rotating bracket assembly includes a mobile bracket base fixed to the fixed base plate, a mobile bracket limiting plate that limits the adjacent two sides of the back-pull connection member and supports and limits the fixed plate of the back-pull connection member, and a mobile bracket connecting the mobile bracket base and the mobile bracket limiting plate.

[0023] In a preferred embodiment, it also includes a movable bracket rotating shaft arranged at the bottom of the movable bracket base and rotating in the positioning hole of the fixed base plate.

[0024] In a preferred embodiment, the movable bracket limiting plate is arranged on the opposite side of the fixed bracket limiting plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of a new energy shelf back-pull connection rack application shelf in this case;

[0026] Figure 2 yes Figure 1 A partial enlarged view of the middle part;

[0027] Figure 3 This is an overall schematic diagram of a new energy shelf back pull connection frame in this case;

[0028] Figure 4 yes Figure 3 A partial enlarged view of point B in the middle;

[0029] Figure 5 yes Figure 4 A partial enlarged view of point C in the middle;

[0030] Figure 6 is a side oblique view of an upper fixed support assembly of the manufacturing device;

[0031] Figure 7 is a side oblique view of the rotating bracket assembly 66 of the manufacturing device;

[0032] Figure 8 is an exploded side oblique view of an upper fixing bracket assembly of the manufacturing device;

[0033] Fig. 9 is an exploded side oblique view of the rotating bracket assembly 66 of the manufacturing device;

[0034] Fig.10 It is a cross-sectional view of the manufacturing device. DETAILED DESCRIPTION

[0035] The following examples further illustrate the features of the present application and other related features to facilitate understanding by technicians in the same industry:

[0036] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "bottom" and "top", "inside" and "outside" respectively refer to directions toward or away from the geometric center of a specific component.

[0037] In the description, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this case can be understood according to specific circumstances.

[0038] Please refer to Figures 1 to 4 The back-pull connection frame of the new energy shelf of the present application is a back-pull connection frame used between two adjacent shelves in an intelligent stereoscopic warehouse. The single column 1 and the double column 2 in the figure represent the order of the cross-set shelf columns. For the convenience of description, they will be distinguished as single column 1 and double column 2. In actual application, the single column 1 and the double column 2 can be interchanged and used. The installation of the back-pull connection frame of the new energy shelf of the present application is not restricted by its direction.

[0039] First, the single column 1 and the double column 2 are connected by a plurality of back-pull connector assemblies 3, and the connection method can be bolt connection, which is convenient for installation and disassembly. Figure 5 The back-pull connector assembly 3 is a prefabricated component, specifically including a back-pull connector 31 supported between the single column 1 and the double columns 2, which can be a square column. A back-pull connector mounting plate 32 and a back-pull connector connecting plate 34 are respectively provided at the connection ends of the back-pull connector 31 and the single column 1 or the double columns 2. The back-pull connector mounting plate 32 is a flat sheet metal with a plurality of bolt holes, and the back-pull connector connecting plate 34 is a U-shaped sheet metal that can clamp the single column 1 or the double columns 2.

[0040] At the same time, a back-pull connector fixing plate 33 is provided on the outer wall near the middle of the back-pull connector 31. The back-pull connector fixing plate 33 is a hollow sheet metal plate that can be inserted into the back-pull connector 31 and is provided with a plurality of connectable bolt holes. At this time, preferably, the back-pull connector 31 is connected to the back-pull connector mounting plate 32, the back-pull connector connecting plate 34, and the back-pull connector fixing plate 33 by welding.

[0041] In this way, the use of prefabricated parts instead of the traditional manual measurement and welding method not only improves the production accuracy, but also greatly shortens the on-site installation time, achieving a fast and efficient construction process.

[0042] Please continue to refer to Figures 1 to 4 Furthermore, between the back-pull connector assembly 3, an inclined rod 5 is provided. The inclined rod 5 is connected to the back-pull connector fixing plate 33. Since the back-pull connector fixing plate 33 is arranged near the middle of the back-pull connector 31, that is, there is a three-dimensional adjustment space in the back-pull connector 31, it can be conveniently installed while ensuring accuracy.

[0043] Thus, by arranging a plurality of prefabricated back-pull connector assemblies 3 between the single column 1 and the double columns 2, and combining the design of the diagonal tie rod 5, the connection between the shelves is effectively reinforced, providing a more solid and reliable structural support. In addition, the modular prefabricated design allows large-scale batch production, reducing the unit product manufacturing cost.

[0044] As a method of fixing the above-mentioned new energy shelf back-pull connection frame to the ground, it also includes a fixing seat 4, which is fixed to the ground by bolts. The fixing seat 4 is connected to the back-pull connection component assembly 3 through the inclined rod 5. That is, no other fixing parts need to be added, and stable fixing can be achieved through the back-pull connection component fixing plate 33 and the inclined rod 5.

[0045] As mentioned above, the back-pull connection frame of the new energy shelf of the present application is mainly realized by prefabricating the back-pull connection component 3 without manual measurement. Figure 6 , the following is a detailed description of a manufacturing device 6 for prefabricating a back-pull connector assembly 3 of a new energy shelf back-pull connector frame.

[0046] Please refer to the reference for details Figures 6 to 10 , are installation and explosion diagrams and cross-sectional schematic diagrams of the manufacturing device 6 at different angles. First, the manufacturing device 6 includes a fixed substrate 61, and the fixed substrate 61 is provided with a plurality of positioning holes 611, which provides an installation basis and is also convenient for adjusting its installation position.

[0047] During production, the back-pull connector mounting plate 32, the back-pull connector 31, the back-pull connector fixing plate 33, and the back-pull connector connecting plate 34 are sequentially placed on the fixed base plate 61. Since the components of the back-pull connector assembly 3 as described above need to be welded, they need to be positioned and their movement restricted.

[0048] The back-pull connector mounting plate 32 is attached to the upper end of the fixed base plate 61 and is limited by the bottom fixed angle plate 62. Specifically, the bottom fixed angle plate 62 is provided with a bottom fixed angle plate limiting rod 621 that limits the two adjacent sides of the back-pull connector mounting plate 32. In this embodiment, when the back-pull connector mounting plate 32 is at a right angle, the corresponding bottom fixed angle plate limiting rod 621 also presents a right angle to limit the back-pull connector mounting plate 32. The bottom fixed angle plate 62 is fixed to the positioning hole 611 of the fixed base plate 61 by a cylindrical head screw 63. The cylindrical head screw 63 is a universal part and will also be used in the following description.

[0049] The back-pull connector connecting plate 34 is disposed at the uppermost end of the back-pull connector 31 and is fixed by an upper fixed bracket assembly 64. Specifically, in some possible implementations, the upper fixed bracket assembly 64 includes an upper fixed bracket base 641 fixed to the fixed base plate 61, and the upper fixed bracket base 641 is fixed to the fixed base plate 61 by cylindrical head screws 63.

[0050] The back-pull connector connecting plate 34 also needs to maintain a positional relationship with the back-pull connector 31. For this purpose, the upper fixed bracket assembly 64 also includes an upper fixed bracket limiting plate 643 that clamps the back-pull connector 31 and fixes the back-pull connector connecting plate 34 from the bottom and side. The upper fixed bracket base 641 and the upper fixed bracket limiting plate 643 are connected through the upper fixed bracket 642 and support the upper fixed bracket limiting plate 643.

[0051] A fixed bracket assembly 65 for limiting the position of the back-pull connector 31 is provided near the bottom. Specifically, the fixed bracket assembly 65 includes a fixed bracket base 651 fixed to the fixed base plate 61, and the fixed bracket base 651 is fixed to the fixed base plate 61 by a cylindrical head screw 63. It also includes a fixed bracket limiting plate 653 for limiting the adjacent two sides of the back-pull connector 31, and the fixed bracket limiting plate 653 is an L-shaped structure, which limits the adjacent two sides of the back-pull connector 31. The fixed bracket base 651 and the fixed bracket limiting plate 653 are connected by a fixed bracket 652.

[0052] The position of the back-pull connector fixing plate 33 on the back-pull connector 31 is limited by the rotating bracket assembly 66. At the same time, the rotating bracket assembly 66 is matched and fixed with the fixed bracket assembly 65 to fix the back-pull connector 31.

[0053] Specifically, the rotating bracket assembly 66 includes a movable bracket base 661 fixed to the fixed base plate 61, and is fixed to the fixed base plate 61 by a cylindrical head screw 63. It also includes a movable bracket limiting plate 663 that limits the adjacent two sides of the back-pull connector 31 and supports and limits the back-pull connector fixing plate 33. The movable bracket limiting plate 663 is an L-shaped structure, which limits the adjacent two sides of the back-pull connector 31 and supports the back-pull connector fixing plate 33 from the bottom. The movable bracket base 661 and the movable bracket limiting plate 663 are connected through a movable bracket 662.

[0054] At this time, the back-pull connector 31 is limited by the fixed bracket limiting plate 653 near the bottom and by the movable bracket limiting plate 663 in the middle. For this purpose, the movable bracket limiting plate 663 is preferably arranged on the opposite side of the fixed bracket limiting plate 653 to make the force more uniform.

[0055] At the same time, in order to limit the position of the back-pull connector fixing plate 33 on the back-pull connector 31, the rotating bracket assembly 66 therein can be designed as a rotating device. Specifically, a mobile bracket rotating shaft 664 that rotates in the positioning hole 611 is set at the bottom of the mobile bracket base 661. As in the present embodiment, because the mobile bracket limit plate 663 is an L-shaped shape with only one right angle, it can be rotated clockwise according to its fit with the back-pull connector 31. As a force point for rotational drive, the mobile bracket base 661 is cylindrical with driving gear teeth.

[0056] In this way, the manufacturing device 6 has a fixed base plate 61 with multiple positioning holes 611, and after placing the back-pull connector assembly 3 in sequence on the upper part thereof, the bottom fixed angle plate 62, the upper fixed bracket assembly 64, the fixed bracket assembly 65, and the rotating bracket assembly 66 for limiting the back-pull connector assembly 3 are accurately set through the positioning holes 611, which not only improves the fit between the various components, but also enhances the stability of the overall structure.

[0057] As mentioned above, this case protects a new energy shelf back-pull connection frame and its manufacturing device. All technical solutions that are the same or similar to this case should be deemed to fall within the protection scope of this case.

Claims

1. A new energy shelf back pull connection frame, characterized in that: It comprises a plurality of back-pull connector assemblies (3) arranged between a single column (1) and a double column (2), wherein the back-pull connector assemblies (3) are prefabricated parts; It also includes a diagonal tie rod (5) connected to the back-pull connector assembly (3); The back-pull connector assembly (3) comprises a back-pull connector (31) supported between a single column (1) and a double column (2), a back-pull connector mounting plate (32) and a back-pull connector connecting plate (34) respectively arranged at the connecting ends of the back-pull connector (31) and the single column (1) or the double column (2), a back-pull connector fixing plate (33) is provided on the outer wall of the back-pull connector (31) near the middle, and the diagonal rod (5) is connected to the back-pull connector fixing plate (33).

2. A new energy shelf back pull connection frame as claimed in claim 1, characterized in that: It also comprises a fixing seat (4) fixed on the ground, wherein the fixing seat (4) is connected to the back-pull connector assembly (3) via the inclined tie rod (5).

3. A new energy shelf back pull connection frame as claimed in claim 1, characterized in that: The back-pull connector (31) is connected to the back-pull connector mounting plate (32), the back-pull connector connecting plate (34), and the back-pull connector fixing plate (33) by welding.

4. A device for making a back-pull connection frame for a new energy shelf, characterized in that: Prefabricate the back-pull connector assembly (3) as claimed in claim 1, the manufacturing device (6) comprises: A fixed base plate (61) is provided with a plurality of positioning holes (611), and a back-pull connector mounting plate (32), a back-pull connector (31), a back-pull connector fixing plate (33), and a back-pull connector connecting plate (34) are sequentially placed upward on the fixed base plate (61); A bottom fixing angle plate (62) for limiting the back-pull connector mounting plate (32), an upper fixing bracket assembly (64) for fixing the back-pull connector connecting plate (34), a fixing bracket assembly (65) for limiting the position of the back-pull connector (31), and a rotating bracket assembly (66) for limiting the position of the back-pull connector fixing plate (33) on the back-pull connector (31); The rotating bracket assembly (66) cooperates with the fixed bracket assembly (65) to fix the position of the back-pull connecting member (31).

5. A device for manufacturing a back-pull connection frame of a new energy shelf as claimed in claim 4, characterized in that: The bottom fixed angle plate (62) is provided with bottom fixed angle plate limiting rods (621) for limiting two adjacent sides of the back-pull connector mounting plate (32).

6. A new energy shelf back pull connection frame manufacturing device as claimed in claim 4, characterized in that: The upper fixed bracket assembly (64) comprises an upper fixed bracket base (641) fixed to the fixed base plate (61), an upper fixed bracket limiting plate (643) clamping the back-pull connector (31) and fixing the back-pull connector connecting plate (34) from the bottom and the side, and an upper fixed bracket (642) connecting the upper fixed bracket base (641) and the upper fixed bracket limiting plate (643).

7. A device for manufacturing a back-pull connection frame of a new energy shelf as claimed in claim 4, characterized in that: The fixed bracket assembly (65) comprises a fixed bracket base (651) fixed to the fixed base plate (65), a fixed bracket limiting plate (653) limiting two adjacent sides of the back-pull connecting member (31), and a fixed bracket (652) connecting the fixed bracket base (651) and the fixed bracket limiting plate (653).

8. A new energy shelf back pull connection frame manufacturing device as claimed in claim 4, characterized in that: The rotating bracket assembly (66) includes a movable bracket base (661) fixed on the fixed base plate (61), a movable bracket limiting plate (663) limiting two adjacent sides of the back-pull connecting member (31) and supporting and limiting the back-pull connecting member fixing plate (33), and a movable bracket (662) connecting the movable bracket base (661) and the movable bracket limiting plate (663).

9. A device for manufacturing a back-pull connection frame of a new energy shelf as claimed in claim 8, characterized in that: It also includes a movable bracket rotating shaft (664) which is arranged at the bottom of the movable bracket base (661) and rotates in the positioning hole (611) of the fixed base plate (61).

10. A device for manufacturing a back-pull connection frame of a new energy shelf as claimed in claim 8, characterized in that: The movable bracket limiting plate (663) is arranged on the opposite side of the fixed bracket limiting plate (653).