Fuse melt tin blowing equipment and process thereof
By designing automated fuse melt tin blowing equipment, the problems of low efficiency of the melt tin blowing process and poor consistency of finished product quality are solved, efficient and uniform tin liquid distribution and stable finished product quality are achieved, and manual operation time is reduced.
Patent Information
- Application Number
- CN202511072911.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-08-01
AI Technical Summary
In the prior art, the melt tin blowing process is inefficient and the quality consistency of the finished product is poor. Manual operation results in an unstable distance and position of the hot air gun.
A fuse melt tin blowing equipment is designed, including a slide assembly, a hot air gun, a positioning fixture and an air guide structure. The carrier plate is driven to move by the automated slide assembly, and the air guide structure is formed by combining the arc-shaped air guide groove and the arc-shaped bottom cover to ensure uniform heating of the hot air gun jet. The tin liquid is collected through the centrifugal storage eaves to realize automated production.
Significantly improve production efficiency and product consistency, more uniform tin liquid distribution, stable finished product quality, reduce manual operation time, and shorten production cycle.
Smart Images

Figure CN120600592A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of melt tin blowing, in particular to a fuse melt tin blowing device and a process thereof. Background Art
[0002] The fuse's melt undergoes a tin-blowing treatment, specifically applying tin to the melt's surface or specific locations through a specific process. The core purpose of this treatment is to optimize the melt's fusing characteristics. Tin has a melting point far lower than traditional melt materials like copper and lead. When an overload or short-circuit current flows through the melt, the tin melts before the main metal and forms a low-melting-point alloy with the main metal, causing the melt to fuse quickly at a lower temperature.
[0003] In the current enterprise context, the melt tin blowing process is generally operated by manual handheld hot air guns. This method has the problem of low efficiency, and the manual control of the hot air gun distance and position is not fixed, resulting in poor consistency in the quality of the finished product. Summary of the Invention
[0004] The object of the present invention is to provide a fuse melt tin blowing device and process thereof to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a fuse melt tin blowing device, comprising a workbench, and a slide assembly and a bracket assembly fixedly mounted on the workbench, wherein a carrier plate is provided on the slide assembly, and the carrier plate is driven to move by the slide assembly; A hot air gun is installed on the bracket assembly, and the fuse melt is placed on the carrier plate. The carrier plate is driven to move by the slide assembly, so that the fuse melt passes through the hot air gun to complete the tin blowing process; It also includes an exhaust gas extraction pipe, through which the exhaust gas generated during the tin blowing process is extracted.
[0006] It also includes a positioning jig and a stabilizing cross tube. The positioning jig is used to limit the carrier plate so that the carrier plate can be positioned and placed on the positioning jig; the stabilizing cross tube is fixedly installed with the slide assembly.
[0007] The slide assembly is provided with a limit switch and a screw slider, the position of the screw slider is judged by the limit switch, the screw slider is fixedly installed with the positioning fixture, and the slide assembly drives the positioning fixture to move through the screw slider; A baffle is provided between the screw slider and the positioning fixture, and a limiting sink groove is provided on the positioning fixture, and the stable cross-tube is limited through the limiting sink groove.
[0008] The stabilizing cross-tube is provided with an arc-shaped air guide groove, an intermediate plate is fixedly provided in the arc-shaped air guide groove, an arc-shaped bottom cover is provided below the intermediate plate, an air intake hole is provided through the bottom of the arc-shaped bottom cover, an upper blowing hole is provided through the intermediate plate, and the upper blowing hole corresponds to the upper and lower axes of the hot air gun; The air guide structure is formed by the cooperation of the arc-shaped air guide groove and the arc-shaped bottom cover. When the upper blowing hole is blocked by the fuse melt, the airflow ejected by the hot air gun enters the air intake hole through the positive pressure of the air guides on both sides of the middle plate, and then is ejected upward through the upper blowing hole to blow tin to the bottom of the fuse melt.
[0009] An outer rotating sleeve is rotatably installed in the air inlet hole, and a blade structure is provided in the outer rotating sleeve. When the outer rotating sleeve rotates, the blade structure can drive the airflow, thereby increasing the internal air pressure of the arc bottom cover, and then increasing the jet air pressure of the upper blowing hole.
[0010] A rotating sleeve gear ring is fixedly provided on the outside of the outer rotating sleeve, an intermediate gear is meshed with the outside of the rotating sleeve gear ring, a hanging gear sleeve is coaxially fixed below the intermediate gear, a driving pinion is meshed below the hanging gear sleeve, a power shaft is coaxially provided on one side of the driving pinion, the power shaft passes through the arc-shaped air guide groove and extends to the interior of the stabilizing cross-tube, and a motor component is provided at the other end of the power shaft for driving the power shaft to rotate.
[0011] A centrifugal storage eaves is coaxially fixed on the intermediate gear, and the centrifugal storage eaves is directly below the upper blowing hole. An anti-blocking disk is fixed at the upper center position of the intermediate gear, and a hollow rotating shaft is fixed at the lower center position of the intermediate gear. The upper end of the hollow rotating shaft is connected to the center position of the upper surface of the intermediate gear; a tin liquid flow channel is opened in the stable cross-tube, and one end of the tin liquid flow channel is rotatably connected to the hollow rotating shaft.
[0012] A tin liquid storage bin is provided in the stabilizing cross-tube, the other end of the tin liquid flow channel is connected to the tin liquid storage bin, an openable and closable cleaning bin cover is provided above the tin liquid storage bin, a cylindrical side cavity is provided on one side of the tin liquid storage bin, and a filter membrane window is provided between the tin liquid storage bin and the cylindrical side cavity, through which gas can be filtered, so that only gas in the tin liquid storage bin can enter the cylindrical side cavity; A piston component is provided in the cylindrical side cavity, and a tension spring component is provided on the side of the piston component away from the filter membrane window. The tension spring component provides elastic tension, so that the piston component has an elastic tendency to move away from the filter membrane window.
[0013] The outside of the cylindrical side cavity is connected to a one-way exhaust valve, through which the gas in the cylindrical side cavity flows in a one-way direction toward the outside atmosphere; The end of the cylindrical side cavity is connected to a quick exhaust groove, and a lifting gate is provided below the quick exhaust groove. When the lifting gate moves up, the quick exhaust groove can be closed. A gate spring is provided above the lifting gate, and a downward elastic pressure is applied to the lifting gate through the gate spring. The end of the cylindrical side cavity is also provided with an air intake side hole and an air supply channel. The air supply channel can drive the lifting gate plate to move up and close the quick exhaust slot by inputting positive pressure gas. At this time, the air supply channel and the air intake side hole are connected, and the gas enters the cylindrical side cavity through the air intake side hole; an air pump assembly is provided in the stable cross-tube, and a cam part is fixedly provided on the power shaft. When the power shaft rotates, the cam part is driven to rotate, and the cam part cooperates with the air pump assembly to generate positive pressure gas, and inputs it into the air supply channel.
[0014] A processing technology for fuse melt tin blowing equipment, which uses the fuse melt tin blowing equipment and includes the following steps: Step 1: Evenly arrange the fuse elements on the carrier plate and secure them at both ends with tape; Step 2: Apply solder paste to the corresponding position of the fuse element; Step 3: Position the carrier plate on the positioning fixture; Step 4: The hot air gun is running, and the slide assembly drives the fuse melt on the carrier plate through the positioning fixture to pass through the hot air gun in turn to complete the tin blowing process.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The fuse melt tin blowing equipment of the present invention can significantly improve production efficiency and product consistency. The slide assembly drives the carrier plate to automatically complete the tin blowing process, reducing manual operation time. Manual labor is only required to load and unload materials, saving about 50% of the time originally required for full-time operation by dedicated personnel, greatly shortening the production cycle; and the tin blowing distance and position of the hot air gun are fixed, and the carrier plate moves at a uniform speed, avoiding manual operation deviations, so that the solder paste melts evenly and the adhesion state is stable after cooling, and the quality consistency of the finished product is significantly improved.
[0016] The present invention cooperates with the structures such as the arc-shaped air guide groove, the arc-shaped bottom cover and the upper blowing hole to guide and deflect the diffused airflow sprayed from the hot air gun, spray it upward through the upper blowing hole, and heat the fuse melt by jetting upward from the bottom, thereby reducing the problem of uneven distribution of the tin liquid above and below, and making the distribution of the tin liquid above and below more uniform.
[0017] By cooperating with the outer rotating sleeve, intermediate gear and drooping gear sleeve and other structures, an airflow driving force can be formed in the air intake hole, the jet pressure of the upper blowing hole can be increased, and there is no need to set motors and other components inside the arc-shaped bottom cover, so that the interior of the arc-shaped bottom cover is more resistant to high temperatures to adapt to the temperature of the hot air gun.
[0018] Through the coordination of the centrifugal storage eaves, tin liquid storage bin and cylindrical side cavity and other structures, when the tin liquid drips into the interior of the arc-shaped bottom cover through the upper blowing hole, it can be collected and temporarily stored through the centrifugal storage eaves. After the equipment is shut down, the tin liquid is in a molten liquid state and is quickly and automatically transferred to the tin liquid storage bin for unified collection, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is the main view of the local structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the local structure of the present invention.
[0022] Figure 4 This is a schematic diagram of a stable cross-tube according to the present invention.
[0023] Figure 5 This is a three-dimensional half-section diagram showing the stable cross-tube of the present invention.
[0024] Figure 6 This is a three-dimensional half-section diagram showing the curved bottom cover of the present invention.
[0025] Figure 7 It is a three-dimensional half-section diagram showing the cylindrical side cavity of the present invention.
[0026] Figure 8 This is a three-dimensional half-section front view of the stable cross-tube of the present invention.
[0027] Figure 9 This is a three-dimensional half-section diagram of the air intake hole of the present invention.
[0028] Figure: 1, workbench; 2, slide assembly; 3, carrier plate; 4, bracket assembly; 5, hot air gun; 6, exhaust pipe; 7, positioning fixture; 8, stable cross pipe; 201, limit switch; 202, screw slider; 701, baffle; 702, limit sink; 801, arc-shaped air guide groove; 802, middle plate; 803, arc-shaped bottom cover; 804, air intake hole; 805, upper blowing hole; 806, outer rotating sleeve; 807, blade structure; 808, rotating sleeve gear ring; 809, intermediate gear; 810, drooping gear sleeve; 811, drive Small teeth; 812, power shaft; 813, motor components; 814, centrifugal storage eaves; 815, anti-blocking disk; 816, hollow shaft; 817, tin liquid flow channel; 818, tin liquid storage bin; 819, cleaning bin cover; 820, cylindrical side cavity; 821, filter membrane window; 822, piston components; 823, tension spring components; 824, one-way exhaust valve; 825, quick exhaust groove; 826, lifting gate; 827, gate spring; 828, air inlet side hole; 829, air supply channel; 830, air pump assembly; 831, cam part. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figures 1 to 9 The present invention provides a technical solution: a fuse melt tin blowing device, such as Figure 1 As shown in the figure, it includes a workbench 1, a slide assembly 2 and a bracket assembly 4 fixedly mounted on the workbench 1, a carrier plate 3 is provided on the slide assembly 2, and the carrier plate 3 is driven to move by the slide assembly 2. The slide assembly 2 is composed of a screw rod, a track and a servo motor; a hot air gun 5 is installed on the bracket assembly 4, and the fuse melt is placed on the carrier plate 3. The carrier plate 3 is driven to move by the slide assembly 2 so that the fuse melt is tinned after passing through the hot air gun 5. The carrier plate 3 is a frame-shaped structure, and the fuse melt is evenly placed on the carrier plate 3. Both ends are stabilized by sticking with disposable tape, as shown in the figure. Figure 3 As shown in; It also includes a waste gas extraction pipe 6, through which the waste gas generated during the tin blowing process is extracted. One end of the waste gas extraction pipe 6 is bucket-shaped, and the other end is connected to a negative pressure exhaust device, which is a device in the prior art and is not shown in the figure.
[0031] It also includes a positioning jig 7 and a stabilizing cross tube 8. The positioning jig 7 is used to limit the carrier plate 3 so that the carrier plate 3 can be positioned and placed on the positioning jig 7; the stabilizing cross tube 8 is fixedly installed with the slide assembly 2.
[0032] The slide assembly 2 is provided with a limit switch 201 and a screw slider 202. The limit switch 201 determines the position of the screw slider 202, allowing the slide assembly 2 to drive the screw slider 202 to return after moving to the position, thus achieving reciprocating control. The screw slider 202 is fixedly mounted to the positioning fixture 7, and the slide assembly 2 drives the positioning fixture 7 to move through the screw slider 202; A baffle 701 is provided between the screw slider 202 and the positioning fixture 7. The baffle 701 is used to block the splashing tin liquid that may be generated during the working process to prevent the tin liquid from adhering to the screw of the slide assembly 2. A limiting groove 702 is provided on the positioning fixture 7 to stabilize the cross-tube 8 and limit it through the limiting groove 702.
[0033] An arc-shaped air guide groove 801 is provided on the stabilizing cross-tube 8, an intermediate plate 802 is fixedly provided in the arc-shaped air guide groove 801, an arc-shaped bottom cover 803 is provided below the intermediate plate 802, an air intake hole 804 is provided through the bottom of the arc-shaped bottom cover 803, an upper blowing hole 805 is provided through the intermediate plate 802, and the upper blowing hole 805 corresponds to the hot air gun 5 coaxially above and below; the arc-shaped air guide groove 801 and the arc-shaped bottom cover 803 cooperate to form an air guide structure, when the upper blowing hole 805 is blocked by the fuse melt, the airflow ejected by the hot air gun 5 passes through the positive pressure of the air guides on both sides of the intermediate plate 802 into the air intake hole 804, and then is ejected upward through the upper blowing hole 805 to blow tin to the bottom of the fuse melt.
[0034] An outer rotating sleeve 806 is rotatably installed in the air inlet hole 804, and a blade structure 807 is provided in the outer rotating sleeve 806. When the outer rotating sleeve 806 rotates, the blade structure 807 can drive the airflow, thereby increasing the internal air pressure of the arc-shaped bottom cover 803, and then increasing the jet pressure of the upper blowing hole 805.
[0035] A rotating sleeve gear ring 808 is fixed on the outside of the outer rotating sleeve 806, and an intermediate gear 809 is meshed on the outside of the rotating sleeve gear ring 808. A hanging gear sleeve 810 is coaxially fixed below the intermediate gear 809, and a driving pinion 811 is meshed below the hanging gear sleeve 810. A power shaft 812 is coaxially arranged on one side of the driving pinion 811. The power shaft 812 passes through the arc-shaped air guide groove 801 and extends to the interior of the stabilizing cross-tube 8. A motor component 813 is provided at the other end of the power shaft 812 for driving the power shaft 812 to rotate.
[0036] A centrifugal storage eaves 814 is coaxially fixed on the intermediate gear 809, and the centrifugal storage eaves 814 is directly below the upper blowing hole 805. An anti-blocking disk 815 is fixed at the upper center position of the intermediate gear 809, and a hollow rotating shaft 816 is fixed at the lower center position of the intermediate gear 809. The upper end of the hollow rotating shaft 816 is connected to the center position of the upper surface of the intermediate gear 809; a tin liquid flow channel 817 is opened in the stabilizing cross-tube 8, and one end of the tin liquid flow channel 817 is rotatably connected to the hollow rotating shaft 816.
[0037] A tin liquid storage bin 818 is provided in the stabilizing cross-tube 8. The other end of the tin liquid flow channel 817 is connected to the tin liquid storage bin 818. An openable and closable cleaning bin cover 819 is provided above the tin liquid storage bin 818. A cylindrical side cavity 820 is provided on one side of the tin liquid storage bin 818. A filter membrane window 821 is provided between the tin liquid storage bin 818 and the cylindrical side cavity 820. Gas can be filtered through the filter membrane window 821, so that only gas in the tin liquid storage bin 818 can enter the cylindrical side cavity 820. A piston component 822 is provided in the cylindrical side cavity 820 , and a tension spring component 823 is provided on the side of the piston component 822 away from the filter membrane window 821 . The tension spring component 823 provides elastic tension, so that the piston component 822 has an elastic tendency to move away from the filter membrane window 821 .
[0038] The cylindrical side cavity 820 is connected to the outside with a one-way exhaust valve 824, which allows the gas in the cylindrical side cavity 820 to flow in one direction toward the outside atmosphere. The end of the cylindrical side cavity 820 is connected to a quick exhaust groove 825, and a lifting gate 826 is provided below the quick exhaust groove 825. When the lifting gate 826 moves upward, it can close the quick exhaust groove 825. A gate spring 827 is provided above the lifting gate 826, and the gate spring 827 applies downward elastic pressure to the lifting gate 826. The end of the cylindrical side cavity 820 is also provided with an air inlet side hole 828 and an air supply duct 829. The air supply duct 829 can drive the lifting gate 826 to move upward to close the quick exhaust groove 825 by inputting positive pressure gas. At this time, the air supply duct 829 is connected to the air inlet side hole 828, and the gas enters the cylindrical side cavity 820 through the air inlet side hole 828; an air pump assembly 830 is provided in the stabilizing cross-tube 8, and a cam portion 831 is fixedly provided on the power shaft 812. When the power shaft 812 rotates, the cam portion 831 is driven to rotate, and the cam portion 831 cooperates with the air pump assembly 830 to generate positive pressure gas, and inputs it into the air supply duct 829; the air pump assembly 830 is a press-driven piston pump structure, and the intermittent squeezing of the air pump assembly 830 by the cam portion 831 during the rotation process causes the air pump assembly 830 to operate.
[0039] A processing technology for fuse melt tin blowing equipment, which uses the fuse melt tin blowing equipment and includes the following steps: Step 1: Evenly arrange the fuse melt on the carrier plate 3 and fix the two ends with tape; Step 2: Apply solder paste to the corresponding position of the fuse element; Step 3: Position the carrier plate 3 on the positioning fixture 7; Step 4: The hot air gun 5 is running, and the slide assembly 2 drives the fuse melt on the carrier plate 3 through the positioning fixture 7 to pass through the hot air gun 5 in sequence to complete the tin blowing process.
[0040] like Figure 3 and Figure 4 As shown in the figure, the hot air gun 5 and the upper blowing hole 805 correspond to each other up and down. When the fuse melt moves to the top of the upper blowing hole 805 under the drive of the carrier plate 3, it is just below the hot air gun 5. At this time, the hot air gun 5 sprays high-temperature air to melt the solder paste. However, since the upper blowing hole 805 is blocked by the fuse melt, the high-temperature air flow sprayed by the hot air gun 5 will not be directly sprayed into the upper blowing hole 805. The high-temperature air flow sprayed by the hot air gun 5 passes through the fuse melt and is diverted and diffused into the arc-shaped air guide groove 801. Figure 5 As shown in the figure, the air guide structure formed by the arc-shaped air guide groove 801 and the arc-shaped bottom cover 803 allows the air flow to enter the interior of the arc-shaped bottom cover 803 through the air inlet hole 804, and then be ejected upward through the upper blowing hole 805, and the jet is heated from the bottom of the fuse melt, thereby reducing the problem of uneven distribution of the tin liquid. If the above structure is not set, the solder paste on the fuse melt is heated and melted by the vertical downward jet of the hot air gun 5. Under the influence of the air flow and the gravity of the molten tin liquid, more of the tin liquid is gathered below the fuse melt, resulting in uneven distribution of the tin liquid above and below the corresponding parts of the fuse melt. However, through the above structure, the corresponding upward jet heating is carried out below the fuse melt, which can make the tin liquid more evenly distributed.
[0041] The following structure is used to adjust and strengthen the air pressure of the upper blowing hole 805 to improve the uniformity of the effect, such as Figure 5 As shown in FIG, the power shaft 812 is driven to rotate by the motor component 813, and ... Figure 6 As shown in FIG, the driving pinion 811 drives the intermediate gear 809 to rotate at high speed, and the intermediate gear 809 drives the rotating sleeve gear ring 808 to rotate by meshing ... Figure 9When the rotating sleeve gear ring 808 rotates at high speed, the outer rotating sleeve 806 and the blade structure 807 rotate synchronously, creating an airflow drive effect inside the air inlet hole 804. The air below the air inlet hole 804 is actively drawn into the curved bottom cover 803, increasing the pressure inside the curved bottom cover 803 and, in turn, the pressure of the jet from the upper blow hole 805. Furthermore, there is no need to install components such as a motor inside the curved bottom cover 803, making the interior of the curved bottom cover 803 more resistant to high temperatures, thereby adapting to the temperature of the hot air gun 5.
[0042] like Figure 6 As shown in , in actual operation, there is a risk that the tin liquid will drip into the interior of the arc-shaped bottom cover 803 through the upper blowing hole 805. The tin liquid can be temporarily stored by the centrifugal storage eaves 814, and because the intermediate gear 809 and the centrifugal storage eaves 814 are synchronously in a high-speed rotation state during operation, the centrifugal force can be used to make the tin liquid stick to the inner wall of the centrifugal storage eaves 814 and not flow into the hollow shaft 816. Since the inside and outside of the centrifugal storage eaves 814 are heated by the high-temperature gas ejected by the hot air gun 5, the tin liquid can be kept in a molten liquid state. The anti-blocking shielding disc 815 is set so that the tin liquid will not directly enter the hollow shaft 816 when dripping. Since the inside of the hollow shaft 816 and the tin liquid flow channel 817 are far away from the hot air of the hot air gun 5, the temperature is slightly lower, which can easily cause the tin liquid to solidify and clog.
[0043] After the tin blowing operation is completed and the equipment is shut down, the centrifugal storage eaves 814 stops rotating. After losing the centrifugal force, the tin liquid flows to the upper end of the hollow rotating shaft 816. The tin liquid flow channel 817 will immediately generate negative pressure suction to extract the tin liquid in the centrifugal storage eaves 814 into the tin liquid storage bin 818.
[0044] For the negative pressure control of the tin liquid flow channel 817, as shown in FIG. Figure 5 As shown in FIG, during the operation of the device, the power shaft 812 rotates, driving the cam portion 831 to rotate, and the cam portion 831 cooperates with the air pump assembly 830 to generate positive pressure gas, which is input into the air supply channel 829. Figure 7 As shown in , the positive pressure gas in the air supply duct 829 first drives the lifting gate 826 to move upward, so that the lifting gate 826 closes the quick exhaust groove 825. When the lower part of the lifting gate 826 is higher than the position of the air inlet side hole 828, the positive pressure gas in the air supply duct 829 enters the cylindrical side cavity 820 through the air inlet side hole 828, driving the piston component 822 to move right. At this time, the tension spring component 823 is stretched and stores force.
[0045] See Figure 5As shown in , as the piston component 822 moves to the right, after the piston component 822 passes through the one-way exhaust valve 824, the gas in the cylindrical side chamber 820 is discharged to the outside atmosphere through the one-way exhaust valve 824. At this time, the piston component 822 always remains on the right side of the one-way exhaust valve 824. When the equipment is shut down, the power shaft 812 stops rotating, the positive pressure gas in the air supply channel 829 is lost, and the lifting gate 826 moves downward and resets under the elastic pressure of the gate spring 827, so that the quick exhaust groove 825 is opened. At this time, the gas on the left side of the piston component 822 is quickly discharged to the outside atmosphere through the quick exhaust groove 825. Under the elastic tension of the tension spring component 823, the piston component 822 moves rapidly to the left, so that the right side of the piston component 822 is in a negative pressure state.
[0046] Due to the one-way permeability of the one-way exhaust valve 824, external gas will not enter the cylindrical side cavity 820 through the one-way exhaust valve 824. The negative pressure passes through the filter membrane window 821 and the tin liquid storage tank 818, causing the tin liquid flow channel 817 to evacuate air and draw the tin liquid into the tin liquid storage tank 818. The tin liquid gradually solidifies in the tin liquid storage tank 818. The cleaning tank cover 819 can be opened for unified cleaning and maintenance.
[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A fuse melt tin blowing device, comprising a workbench, and a slide assembly and a bracket assembly fixedly mounted on the workbench, characterized in that: The slide assembly is provided with a carrier plate, and the carrier plate is driven to move by the slide assembly; A hot air gun is installed on the bracket assembly, and the fuse melt is placed on the carrier plate. The carrier plate is driven to move by the slide assembly, so that the fuse melt passes through the hot air gun to complete the tin blowing process; It also includes an exhaust gas extraction pipe, through which the exhaust gas generated during the tin blowing process is extracted.
2. A fuse melt tin blowing device according to claim 1, characterized in that: It also includes a positioning jig and a stabilizing cross tube. The positioning jig is used to limit the carrier plate so that the carrier plate can be positioned and placed on the positioning jig; the stabilizing cross tube is fixedly installed with the slide assembly.
3. A fuse melt tin blowing device according to claim 2, characterized in that: The slide assembly is provided with a limit switch and a screw slider, the position of the screw slider is judged by the limit switch, the screw slider is fixedly installed with the positioning fixture, and the slide assembly drives the positioning fixture to move through the screw slider; A baffle is provided between the screw slider and the positioning fixture, and a limiting sink groove is provided on the positioning fixture, and the stable cross-tube is limited through the limiting sink groove.
4. The fuse melt tin blowing equipment according to claim 2, characterized in that: The stabilizing cross-tube is provided with an arc-shaped air guide groove, an intermediate plate is fixedly provided in the arc-shaped air guide groove, an arc-shaped bottom cover is provided below the intermediate plate, an air intake hole is provided through the bottom of the arc-shaped bottom cover, an upper blowing hole is provided through the intermediate plate, and the upper blowing hole corresponds to the upper and lower axes of the hot air gun; The air guide structure is formed by the cooperation of the arc-shaped air guide groove and the arc-shaped bottom cover. When the upper blowing hole is blocked by the fuse melt, the airflow ejected by the hot air gun enters the air intake hole through the positive pressure of the air guides on both sides of the middle plate, and then is ejected upward through the upper blowing hole to blow tin to the bottom of the fuse melt.
5. The fuse melt tin blowing equipment according to claim 4, characterized in that: An outer rotating sleeve is rotatably installed in the air inlet hole, and a blade structure is provided in the outer rotating sleeve. When the outer rotating sleeve rotates, the blade structure can drive the airflow, thereby increasing the internal air pressure of the arc bottom cover, and then increasing the jet air pressure of the upper blowing hole.
6. The fuse melt tin blowing equipment according to claim 5, characterized in that: A rotating sleeve gear ring is fixedly provided on the outside of the outer rotating sleeve, an intermediate gear is meshed with the outside of the rotating sleeve gear ring, a hanging gear sleeve is coaxially fixed below the intermediate gear, a driving pinion is meshed below the hanging gear sleeve, a power shaft is coaxially provided on one side of the driving pinion, the power shaft passes through the arc-shaped air guide groove and extends to the interior of the stabilizing cross-tube, and a motor component is provided at the other end of the power shaft for driving the power shaft to rotate.
7. The fuse melt tin blowing equipment according to claim 6, characterized in that: A centrifugal storage eaves is coaxially fixed on the intermediate gear, and the centrifugal storage eaves is directly below the upper blowing hole. An anti-blocking disk is fixed at the upper center position of the intermediate gear, and a hollow rotating shaft is fixed at the lower center position of the intermediate gear. The upper end of the hollow rotating shaft is connected to the center position of the upper surface of the intermediate gear; a tin liquid flow channel is opened in the stable cross-tube, and one end of the tin liquid flow channel is rotatably connected to the hollow rotating shaft.
8. The fuse melt tin blowing equipment according to claim 7, characterized in that: A tin liquid storage bin is provided in the stabilizing cross-tube, the other end of the tin liquid flow channel is connected to the tin liquid storage bin, an openable and closable cleaning bin cover is provided above the tin liquid storage bin, a cylindrical side cavity is provided on one side of the tin liquid storage bin, and a filter membrane window is provided between the tin liquid storage bin and the cylindrical side cavity, through which gas can be filtered, so that only gas in the tin liquid storage bin can enter the cylindrical side cavity; A piston component is provided in the cylindrical side cavity, and a tension spring component is provided on the side of the piston component away from the filter membrane window. The tension spring component provides elastic tension, so that the piston component has an elastic tendency to move away from the filter membrane window.
9. The fuse melt tin blowing equipment according to claim 8, characterized in that: The outside of the cylindrical side cavity is connected to a one-way exhaust valve, through which the gas in the cylindrical side cavity flows in a one-way direction toward the outside atmosphere; The end of the cylindrical side cavity is connected to a quick exhaust groove, and a lifting gate is provided below the quick exhaust groove. When the lifting gate moves up, the quick exhaust groove can be closed. A gate spring is provided above the lifting gate, and downward elastic pressure is applied to the lifting gate through the gate spring. The end of the cylindrical side cavity is also provided with an air intake side hole and an air supply channel. The air supply channel can drive the lifting gate plate to move up and close the quick exhaust slot by inputting positive pressure gas. At this time, the air supply channel and the air intake side hole are connected, and the gas enters the cylindrical side cavity through the air intake side hole; an air pump assembly is provided in the stable cross-tube, and a cam part is fixedly provided on the power shaft. When the power shaft rotates, the cam part is driven to rotate, and the cam part cooperates with the air pump assembly to generate positive pressure gas, and inputs it into the air supply channel.
10. A process for processing a fuse melt tin blowing device, the process using the fuse melt tin blowing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Evenly arrange the fuse elements on the carrier plate and secure them at both ends with tape; Step 2: Apply solder paste to the corresponding position of the fuse element; Step 3: Position the carrier plate on the positioning fixture; Step 4: The hot air gun is running, and the slide assembly drives the fuse melt on the carrier plate through the positioning fixture to pass through the hot air gun in turn to complete the tin blowing process.
Citation Information
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