Automatic sand casting machine for silkworm culture and method thereof

Abstract

The invention provides an automatic sand casting machine for silkworm breeding and a method thereof, and relates to the technical field of silkworm breeding, the automatic sand casting machine comprises a mounting frame, a conveying assembly is arranged below the mounting frame, a sand casting assembly and a feeding assembly are fixedly mounted on the surface of the mounting frame, and a clamping assembly is rotationally connected to the interior of the mounting frame through a bearing; the silkworm excrement casting assembly comprises side plates, silkworm trays can be effectively supported and conveyed through tray abutting blocks and belts arranged in the conveying assembly, it is ensured that the silkworm excrement is stable and does not incline in the conveying process, silkworm excrement can be effectively prevented from leaking through an arranged leakage-proof plate, the working environment is kept clean, and the silkworm excrement casting efficiency is improved through the synergistic effect of the clamping assembly and the silkworm excrement casting assembly. Precise clamping and efficient sand casting of silkworm trays can be achieved, manual operation errors are reduced, and the production efficiency and the silk quality are improved.

Description

Technical Field

[0001] The invention relates to the technical field of sericulture, and in particular to an automatic sand-turning machine for sericulture. Background Art

[0002] With the development of the economy and the improvement of people's living standards, the demand for silk products is constantly increasing, which has prompted the continuous expansion of the scale of sericulture industry. The proportion of labor costs in agricultural product production is getting higher and higher. As one of the important symbols of Chinese civilization, the sericulture industry has more and more demands for the industrialization and intensification of sericulture production. Announcement No. CN222236318U discloses a silkworm sand-turning machine, which relates to the technical field of sand-turning machines. The utility model discloses a silkworm sand-turning machine in the technical field of sand-turning machines, including a fixed core shaft, the outer surface of the fixed core shaft is rotatably connected with a rotating sleeve through a bearing, both sides of the rotating sleeve are fixedly connected to a silk tray, the surface of the silk tray is fixedly provided with a silk net, both ends of the rotating sleeve are fixedly connected to a connecting shaft, one end of the connecting shaft is fixedly connected to a silkworm sand sorting device, and one end of the rotating sleeve is fixedly connected to a rotating device. This setting can be electrically controlled for sand casting, which is quick and more accurate. It also saves time for manual sand casting and improves production efficiency. However, the improved sand casting machine requires manual assistance during use, which makes the operation more cumbersome and labor-intensive. As a result, production efficiency is still limited by manual intervention and needs to be improved. Summary of the Invention

[0003] The purpose of the present invention is to solve the technical problems raised in the above background technology.

[0004] The present invention adopts the following technical solution: an automatic sand-turning machine for sericulture and a method thereof, comprising a mounting frame, a conveying assembly being provided below the mounting frame, a sand-turning assembly and a feeding assembly being fixedly mounted on the surface of the mounting frame, a clamping assembly being rotatably connected to the interior of the mounting frame via a bearing, the sand-turning assembly comprising a side plate, a first air pump and a U-shaped block being fixedly mounted on the surface of the side plate, and a driving rack being fixedly mounted on the output end of the first air pump.

[0005] Preferably, the conveying assembly includes a conveying platform A and a conveying platform B. The conveying platform A includes a conveying bracket A, on the surface of which a drive motor is fixedly mounted. The output end of the drive motor is connected to a belt in a rolling manner via a pulley, and on the surface of the belt a disc block is fixedly mounted. The conveying platform B includes a conveying bracket B, on the surface of which a leak-proof plate is fixedly mounted. Here, the disc block can smoothly transport the silkworm tray to the designated position, ensuring that the silkworm tray does not tilt or slide during transportation. The leak-proof plate effectively prevents silkworm sand from spilling during the sand turning process, thereby maintaining a clean working environment.

[0006] Preferably, the clamping assembly includes a fixed box, the outer surface of which is fixedly mounted with a connecting shaft and a second air pump, one end of the connecting shaft is fixedly mounted with a first gear, the output end of the second air pump is fixedly mounted with a push block, the inner surface of the fixed box is fixedly mounted with a fixed shaft and a first sliding rod, the surface of the fixed shaft is rotatably connected to the second gear, the surface of the first sliding rod is slidably connected to a sliding frame, the surface of the sliding frame is fixedly mounted with a connecting frame, the surface of the connecting frame is fixedly mounted with a transmission rack and a clamping plate, the surface of the clamping plate is fixedly mounted with a rubber pad, and the surface of the fixed box is fixedly mounted with a limit frame. Here, the clamping assembly can clamp the silkworm disc to ensure that the silkworm disc is stable and does not shake during the sand-turning process, and the rubber pad can provide additional friction to the silkworm disc to prevent sliding.

[0007] Preferably, the drive rack is meshed with the first gear, and the drive rack is fixed to the U-shaped block, and the connecting shaft is fixed to the bearing. Here, the meshing connection ensures that the drive rack moves more stably and efficiently under the constraints of the U-shaped block, reducing mechanical wear, extending the service life of the equipment, and improving the accuracy of the sand casting.

[0008] Preferably, the transmission rack is meshed with the second gear, and the transmission rack is slidably connected to the limit frame. Here, the second air pump causes the push block to drive the sliding frame, while the limit frame ensures that the transmission rack on the connecting frame precisely meshes with the second gear within a specified range, preventing deviation and ensuring that the clamping plate is tightly attached to the silkworm tray.

[0009] Preferably, the pushing block is fixedly mounted on the sliding frame. Here, the pushing block is driven by the second air pump to drive the sliding frame to move smoothly along the first slide rod, providing a stable clamping force to avoid displacement of the silkworm tray due to vibration.

[0010] Preferably, the loading assembly includes a third air pump and a servo motor. The output end of the third air pump is fixedly mounted with a top plate block. The output end of the servo motor is fixedly mounted with a threaded rod. The surface of the threaded rod is threadedly connected to a movable frame. The surface of the movable frame is fixedly mounted with a plate receiving frame. The surface of the mounting frame is fixedly mounted with a second slide bar. Here, the movable frame is driven by the servo motor to rotate the threaded rod, which drives the movable frame to move precisely along the second slide bar, transporting the silkworm tray to the front of the top plate block. Under the action of the third air pump, the top plate block pushes the silkworm tray into the clamping assembly, completing the loading.

[0011] Preferably, the third air pump and servo motor are fixedly mounted to the mounting frame, and the second slide bar is slidably connected to the movable frame. The provision of the second slide bar ensures that the movable frame, driven by the servo motor, slides smoothly along its surface, thereby improving loading accuracy and stability, reducing manual intervention, optimizing the production process, and improving overall efficiency.

[0012] Preferably, a cleaning assembly is provided at the front end of the conveyor platform B. The cleaning assembly comprises a fixed bar, on the surface of which a spring, a limit rod, and a brush are fixedly mounted. Here, when the surface of the belt becomes uneven, the brush is connected via a spring, and the spring's elasticity can be utilized to automatically adjust the contact position and pressure between the brush and the belt, ensuring that the brush always maintains good contact with the conveyor belt surface, thereby ensuring that residual silkworm excrement on the belt surface is effectively cleaned, preventing impurity accumulation, and improving the belt's service life and operating efficiency.

[0013] Preferably, the conveying platform B is fixedly mounted on the spring, and the fixing bar and the limiting rod are slidably connected to the conveying platform B. Here, the fixing bar is constrained by the limiting rod, ensuring that the fixing bar always maintains proper contact with the belt surface under the elastic action of the spring, thereby avoiding excessive wear or incomplete cleaning.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are:

[0015] 1. In the present invention, the anti-plate blocks and belts provided in the conveying assembly can effectively support and convey the silkworm discs, ensuring that they are stable and do not tilt during the conveying process. The leak-proof plates provided can effectively prevent the leakage of silkworm sand and keep the working environment clean. The synergistic effect of the clamping assembly and the sand-turning assembly can achieve precise clamping and efficient sand-turning of the silkworm discs, reduce manual operation errors, and improve production efficiency and silk quality.

[0016] 2. In the present invention, the servo motor, receiving tray rack, third air pump and top tray block provided in the feeding assembly can accurately position and push the silkworm tray, ensuring an efficient and smooth feeding process, reducing the need for manual assistance and lowering labor intensity.

[0017] 3. In the present invention, the brush provided in the cleaning component can effectively remove the silkworm grit remaining on the belt surface to avoid the accumulation of impurities. The spring and limit rod provided can keep the fixed bar in proper contact with the belt surface, which has a good cleaning effect on the silkworm grit remaining on the belt surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The present invention provides a front view of an automatic sand-turning machine for sericulture and a method thereof;

[0019] Figure 2 The present invention proposes an automatic sand-turning machine and method for silkworm breeding Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 The present invention provides a rear view of an automatic sand-turning machine for sericulture and a method thereof;

[0021] Figure 4 The present invention proposes an automatic sand-turning machine and method for silkworm breeding Figure 3 Enlarged view of point B in the middle;

[0022] Figure 5 The present invention provides a schematic diagram of the connection structure of the servo motor at the feeding assembly of an automatic sand-turning machine for sericulture and a method thereof;

[0023] Figure 6 This is a schematic diagram of the internal structure of a clamping assembly in an automatic sand-turning machine for sericulture and a method thereof proposed in the present invention;

[0024] Figure 7 The present invention provides an explosion diagram of the clamping components in an automatic sand-turning machine for sericulture and a method thereof.

[0025] Legend:

[0026] 1. Mounting frame; 2. Conveying assembly; 21. Conveying platform A; 22. Conveying platform B; 23. Conveying bracket A; 24. Drive motor; 25. Belt; 26. Plate block; 27. Conveying bracket B; 28. Leakage-proof plate; 3. Sand-turning assembly; 31. Side plate; 32. First air pump; 33. U-shaped block; 34. Drive rack; 4. Loading assembly; 41. Third air pump; 42. Servo motor; 43. Plate block; 44. Threaded rod; 45. Moving frame; 46. Receiver Frame; 47, second slide bar; 5, bearing; 6, clamping assembly; 61, fixed box; 62, connecting shaft; 63, second air pump; 64, first gear; 65, push block; 66, fixed shaft; 67, first slide bar; 68, second gear; 69, sliding frame; 610, connecting frame; 611, transmission rack; 612, clamping plate; 613, rubber pad; 614, limit frame; 7, cleaning assembly; 71, fixing bar; 72, spring; 73, limit rod; 74, brush. DETAILED DESCRIPTION

[0027] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features therein can be combined with each other.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Example 1

[0030] See also Figure 1-4 、 Figure 6-7The present invention provides a technical solution: an automatic sand-turning machine for sericulture and a method thereof, comprising a mounting frame 1, a conveying assembly 2 is provided below the mounting frame 1, a sand-turning assembly 3 and a feeding assembly 4 are fixedly mounted on the surface of the mounting frame 1, the interior of the mounting frame 1 is rotatably connected to a clamping assembly 6 via a bearing 5, the sand-turning assembly 3 comprises a side plate 31, a first air pump 32 and a U-shaped block 33 are fixedly mounted on the surface of the side plate 31, a driving rack 34 is fixedly mounted on the output end of the first air pump 32, the conveying assembly 2 comprises a conveying platform A21 and a conveying platform B22, the conveying platform A21 comprises a conveying bracket A23, a driving motor 24 is fixedly mounted on the surface of the conveying bracket A23, and the output end of the driving motor 24 is connected to the belt through a belt wheel 25. 25, a disc block 26 is fixedly installed on the surface of the belt 25, and the conveying platform B22 includes a conveying bracket B27. A leak-proof plate 28 is fixedly installed on the surface of the conveying bracket B27. The disc block 26 can smoothly convey the silkworm disc to the specified position to ensure that the silkworm disc does not tilt or slide during the conveying process. The leak-proof plate 28 effectively prevents the silkworm sand from spilling during the sand turning process, thereby keeping the working environment clean and tidy. The clamping assembly 6 includes a fixed box 61, and a connecting shaft 62 and a second air pump 63 are fixedly installed on the outer surface of the fixed box 61. A first gear 64 is fixedly installed on one end of the connecting shaft 62, and a push block 65 is fixedly installed on the output end of the second air pump 63. A fixed shaft 66 and a first slide rod 67 are fixedly installed on the inner surface of the fixed box 61. The surface is rotatably connected to the second gear 68, the surface of the first slide rod 67 is slidably connected to the sliding frame 69, the surface of the sliding frame 69 is fixedly installed with a connecting frame 610, the surface of the connecting frame 610 is fixedly installed with a transmission rack 611 and a clamping plate 612, the surface of the clamping plate 612 is fixedly installed with a rubber pad 613, the surface of the fixed box 61 is fixedly installed with a limit frame 614, the clamping assembly 6 can clamp the silkworm disc to ensure that the silkworm disc is stable and does not shake during the sand turning process, and the rubber pad 613 can provide additional friction to the silkworm disc to prevent sliding, the driving rack 34 is meshed with the first gear 64, the driving rack 34 is fixedly installed with the U-shaped block 33, the connecting shaft 62 and the bearing 5, and the meshing connection method ensures that the driving rack 34 moves more stably and efficiently under the constraint of the U-shaped block 33, reducing mechanical wear, extending the service life of the equipment, and improving the sand-turning accuracy. The transmission rack 611 is meshed with the second gear 68, and the transmission rack 611 is slidably connected with the limit frame 614. The second air pump 63 enables the push block 65 to drive the sliding frame 69 to move, and the limit frame 614 ensures that the transmission rack 611 on the connecting frame 610 is accurately meshed with the second gear 68 within the specified range to prevent offset, ensuring that the clamping plate 612 is close to the silkworm disk, and the push block 65 is fixedly installed with the sliding frame 69. The push block 65 is driven by the second air pump 63 to drive the sliding frame 69 to move smoothly along the first slide rod 67, providing a stable clamping force to avoid displacement of the silkworm disk due to vibration.

[0031] Example 2

[0032] See also Figure 1 、 Figure 5 The feeding assembly 4 includes a third air pump 41 and a servo motor 42. The output end of the third air pump 41 is fixedly installed with a top plate block 43, and the output end of the servo motor 42 is fixedly installed with a threaded rod 44. The surface of the threaded rod 44 is threadedly connected to a movable frame 45, and the surface of the movable frame 45 is fixedly installed with a receiving frame 46. The surface of the mounting frame 1 is fixedly installed with a second slide bar 47. The movable frame 45 drives the threaded rod 44 to rotate through the servo motor 42, driving the movable frame 45 to move accurately along the second slide bar 47 to transport the silkworm disc to the front of the top plate block 43. The top plate block 43 pushes the silkworm disc into the clamping assembly 6 under the action of the third air pump 41 to complete the feeding. The third air pump 41 and the servo motor 42 are fixedly installed between the mounting frame 1, and the second slide bar 47 is slidably connected to the movable frame 45. The setting of the second slide bar 47 ensures that the movable frame 45 slides smoothly along its surface under the drive of the servo motor 42, thereby improving the feeding accuracy and stability, reducing manual intervention, optimizing the production process, and improving the overall efficiency.

[0033] Example 3

[0034] See also Figure 2 The front end of the conveying platform B22 is provided with a cleaning component 7, which includes a fixing bar 71. A spring 72, a limiting rod 73 and a brush 74 are fixedly installed on the surface of the fixing bar 71. When the surface of the belt 25 becomes uneven, the brush 74 is connected by the spring 72 and can use the elasticity of the spring 72 to automatically adjust the contact position and pressure between the brush 74 and the belt 25 to ensure that the brush 74 can always be in good contact with the conveyor belt surface, thereby ensuring that the silkworm sand remaining on the surface of the belt 25 is effectively cleaned, avoiding the accumulation of impurities, and improving the service life and operation efficiency of the belt 25. The conveying platform B22 is fixedly installed between the spring 72, and the fixing bar 71 and the limiting rod 73 are slidably connected to the conveying platform B22. Under the constraint of the limiting rod 73, the fixing bar 71 ensures that the fixing bar 71 always maintains proper contact with the surface of the belt 25 under the elastic action of the spring 72, avoiding excessive wear or incomplete cleaning.

[0035] Working principle: When the silkworm disc needs to be turned over, first place the silkworm disc on the belt 25 in the conveying component 2, start the driving motor 24 to drive the belt 25 to operate, and the silkworm disc moves with the belt 25 to the loading component 4, and the disc-stopping block 26 on the belt 25 will push the silkworm disc smoothly to the disc-receiving rack 46, start the servo motor 42 to drive the threaded rod 44 to rotate, and the moving rack 45 moves forward accurately. After moving to the designated position, start the third air pump 41, and the top disc block 43 pushes the silkworm disc into the clamping component 6 to complete the loading, and then start the second air pump 63 to make the pushing block 65 drive the connecting frame 610 on the sliding block to slide smoothly on the surface of the first slide rod 67. At the same time, the transmission rack 611 drives the second gear 68 to rotate, so that the clamping plate 612 clamps the silkworm disc. , ensuring that the silkworm disc is stable, and finally the clamping component 6 will drive the driving rack 34 to drive the first gear 64 to rotate under the drive of the first air pump 32 in the sand-turning component 3, and then drive the fixed box 61 to flip, so that the clamped silkworm disc is flipped, and the sand-turning process is realized. The flipped silkworm sand will fall onto the conveying platform B22, and the leak-proof plate 28 on the conveying platform B22 can effectively prevent the silkworm sand from overflowing, ensuring that the silkworm sand is smoothly collected, and the cleaning component 7 on the conveying platform B22 is immediately started. The brush 74 automatically adjusts the contact pressure with the belt 25 under the action of the spring 72, ensuring that the residual silkworm sand on the surface of the belt 25 can be effectively removed, thereby keeping the belt 25 clean, extending its service life, improving the conveying efficiency, and ensuring the continuity and stability of the production process.

[0036] The above description is merely a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any person skilled in the art may utilize the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification, equivalent change, and modification of the above embodiments made in accordance with the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. An automatic sand-turning machine for sericulture, comprising a mounting frame (1), characterized in that: A conveying assembly (2) is provided below the mounting frame (1), a sand-turning assembly (3) and a feeding assembly (4) are fixedly mounted on the surface of the mounting frame (1), a clamping assembly (6) is rotatably connected to the interior of the mounting frame (1) via a bearing (5), the sand-turning assembly (3) comprises a side plate (31), a first air pump (32) and a U-shaped block (33) are fixedly mounted on the surface of the side plate (31), and a driving rack (34) is fixedly mounted on the output end of the first air pump (32).

2. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: The conveying assembly (2) includes a conveying platform A (21) and a conveying platform B (22), wherein the conveying platform A (21) includes a conveying bracket A (23), a driving motor (24) is fixedly mounted on the surface of the conveying bracket A (23), an output end of the driving motor (24) is rollingly connected to a belt (25) via a pulley, a stop plate (26) is fixedly mounted on the surface of the belt (25), and the conveying platform B (22) includes a conveying bracket B (27), a leak-proof plate (28) is fixedly mounted on the surface of the conveying bracket B (27).

3. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: The clamping assembly (6) comprises a fixed box (61), the outer surface of the fixed box (61) is fixedly mounted with a connecting shaft (62) and a second air pump (63), one end of the connecting shaft (62) is fixedly mounted with a first gear (64), the output end of the second air pump (63) is fixedly mounted with a pushing block (65), the inner surface of the fixed box (61) is fixedly mounted with a fixed shaft (66) and a first sliding rod (67), the surface of the fixed shaft (66) is rotatably connected to the second gear (68), the surface of the first sliding rod (67) is slidably connected to a sliding frame (69), the surface of the sliding frame (69) is fixedly mounted with a connecting frame (610), the surface of the connecting frame (610) is fixedly mounted with a transmission rack (611) and a clamping plate (612), the surface of the clamping plate (612) is fixedly mounted with a rubber pad (613), and the surface of the fixed box (61) is fixedly mounted with a limit frame (614).

4. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: The driving rack (34) and the first gear (64) are meshed and connected, and the driving rack (34) and the U-shaped block (33), and the connecting shaft (62) and the bearing (5) are fixedly installed.

5. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: The transmission rack (611) is meshedly connected to the second gear (68), and the transmission rack (611) is slidably connected to the limit frame (614).

6. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: The pushing block (65) and the sliding frame (69) are fixedly installed.

7. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: The feeding assembly (4) comprises a third air pump (41) and a servo motor (42); a top plate block (43) is fixedly mounted on the output end of the third air pump (41); a threaded rod (44) is fixedly mounted on the output end of the servo motor (42); a movable frame (45) is threadedly connected to the surface of the threaded rod (44); a receiving frame (46) is fixedly mounted on the surface of the movable frame (45); and a second sliding rod (47) is fixedly mounted on the surface of the mounting frame (1).

8. The automatic sand-turning machine for sericulture according to claim 7, characterized in that: The third air pump (41) and the servo motor (42) are fixedly mounted on the mounting frame (1), and the second sliding rod (47) is slidably connected to the moving frame (45).

9. The automatic sand-turning machine for sericulture according to claim 1, characterized in that: A cleaning assembly (7) is provided at the front end of the conveying platform B (22), and the cleaning assembly (7) comprises a fixing bar (71), and a spring (72), a limiting rod (73) and a brush (74) are fixedly mounted on the surface of the fixing bar (71).

10. The automatic sand-turning machine for sericulture according to claim 9, characterized in that: The conveying platform B (22) is fixedly mounted on the spring (72), and the fixing bar (71) and the limiting rod (73) are slidably connected to the conveying platform B (22).

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