Novel calcium carbide pot allowing calcium carbide to be taken out conveniently

Abstract

The novel calcium carbide pot comprises a pot body, a double-opening insertion plate, a guide rod, a guide wheel, a holding clamp and other components, and the pot body is a big-end-up trapezoidal table body and is provided with a guide groove and a holding clamp guide groove; the double-opening plugboard is arranged in the pot body and is provided with a guide wheel fixing and connecting hole and a wire boss; the guide rods penetrate through the insertion plate counter bores to enter the guide sinking grooves and then are assembled with the guide wheels; the clamp is lifted by a crown block, the clamp head of the clamp slides to the bottom of the split inserting plate along the clamp guide groove to buckle the inserting plate, when the clamp is lifted, the split inserting plate ascends along the guide groove and is completely opened after reaching a certain height, and the clamp head of the clamp enters a pot to clamp and lift out a calcium carbide lump. The device is ingenious in structural design, convenient to operate and capable of effectively improving the production efficiency, reducing the labor intensity of workers and eliminating potential safety hazards.

Description

Technical Field

[0001] The present invention relates to the technical field of calcium carbide production equipment, and in particular to a novel calcium carbide pot for conveniently removing calcium carbide. Background Art

[0002] Traditional calcium carbide pots present numerous inconveniences when removing calcium carbide. For example, after the calcium carbide has cooled, the insert plate must be manually removed before it can be removed using a clamp. This heavy insert plate makes manual removal difficult, significantly impacting overall production efficiency. Furthermore, removing the insert plate poses a safety hazard. Therefore, to improve production efficiency and eliminate safety hazards, it is necessary to improve the structure of the calcium carbide pot to address these issues.

[0003] It can be seen from this that the above-mentioned existing new type of calcium carbide pot with convenient calcium carbide removal still has inconveniences and defects in its manufacturing method and use, and is in urgent need of further improvement. In order to solve the problems existing in calcium carbide pots, relevant manufacturers have spared no effort to seek solutions, but for a long time no suitable design has been developed, and general manufacturing methods do not have appropriate manufacturing and processing methods and structures that can solve the above problems. This is obviously a problem that relevant industries are eager to solve.

[0004] In view of the above-mentioned shortcomings of existing calcium carbide pots, the inventors, drawing on their extensive practical experience and expertise in designing and manufacturing such products over many years, combined with the application of academic knowledge, have actively conducted research and innovation, aiming to create a new calcium carbide pot that allows for convenient removal of calcium carbide, thereby improving upon existing calcium carbide pots and making them more practical. Through continuous research, design, repeated trials, and improvements, the present invention, which is truly of practical value, has been created. Summary of the Invention

[0005] This patent aims to provide a new type of calcium carbide pot. Through its unique structural design, the calcium carbide can be easily removed after cooling without the need for manual removal of the plug-in plate, thereby minimizing the safety hazards of operators and the workload of workers while improving work efficiency.

[0006] The main purpose of the present invention is to overcome the defects of the existing new type of calcium carbide pot for convenient removal of calcium carbide, and to provide a new type of calcium carbide pot for convenient removal of calcium carbide. The technical problem to be solved is to improve its degree of automation, so that it is more suitable for practical use and has industrial utilization value.

[0007] Another object of the present invention is to provide a new calcium carbide pot that is convenient for removing calcium carbide. The technical problem to be solved is to improve its safety and make it more suitable for practical use.

[0008] Another object of the present invention is to provide a new calcium carbide pot that is convenient for removing calcium carbide. The technical problem to be solved is to save energy and reduce consumption, thereby making it more suitable for practical use.

[0009] Another object of the present invention is to provide a new calcium carbide pot for convenient removal of calcium carbide. The technical problem to be solved is to make it more adaptable and more suitable for practical use.

[0010] The purpose of the present invention and the solution to its technical problems are also achieved by adopting the following technical solutions. The calcium carbide pot proposed according to the present invention includes components such as a pot body, an insert plate, a guide rod, a guide wheel, and a guide groove. The overhead crane lifts the clamp and puts it into the clamp limit plate on the upper part of the double-open insert plate of the calcium carbide pot, lowers the hook to open the clamp buckle, and then lifts the clamp. The clamp head slides along the clamp guide groove to the bottom of the split insert plate and buckles the split insert plate. As the clamp is lifted, the double-open insert plate rises along the guide groove at the same time. When a certain height is reached, the double-open insert plate is fully opened, and the clamp head enters the calcium carbide pot to clamp the calcium carbide lump and lift it out of the pot. After the double-open insert plate loses external force, it slides along the guide groove to return to its original position.

[0011] The purpose of the present invention and the solution to its technical problems can be further achieved by adopting the following technical measures.

[0012] The aforementioned novel calcium carbide pot for conveniently removing calcium carbide, wherein the unique structural design

[0013] The calcium carbide pot of the present invention comprises a pot body, a double-opening insert, guide rods, guide wheels, a clamp, and an automatic control system. The pot body is designed as a trapezoidal platform with a larger top and smaller bottom. The sliding surface of the insert is provided with a guide groove, a deflector is provided on the front, and a clamp guide groove is provided at the bottom. The double-opening insert is placed on the left and right sides of the pot body. It is provided with holes for fixed connection to the guide wheels, and a wire boss is provided on the oblique side to mate with the pot body guide groove. The calcium carbide clamp limit plate is provided on the top. The guide rod passes through the insert counterbore and enters the pot body insert position guide groove, where it is assembled with the guide wheel and secured with a nut. The clamp is hoisted and operated by an overhead crane. Its clamp head slides along the clamp guide groove to the bottom of the double-opening insert and locks the two-opening insert. When the clamp is raised, the double-opening insert rises along the guide groove. When it reaches a certain height, it fully opens. The clamp head enters the calcium carbide pot, clamps the calcium carbide lump, and lifts it out of the pot. When the double-opening insert loses external force, it slides along the guide groove to return to its original position.

[0014] The purpose of the present invention and the technical problem to be solved are achieved by adopting the following technical solutions: An automatic control system is proposed according to the present invention.

[0015] The purpose of the present invention and the solution to its technical problems can be further achieved by adopting the following technical measures.

[0016] The aforementioned novel calcium pot for conveniently taking out calcium, wherein the automatic control system of the application is introduced, including sensors, controllers and driving devices, for automatically controlling the lifting and lowering of the clamp and the opening and closing action of the split plate.

[0017] The application has obvious advantages and beneficial effects compared with the prior art.

[0018] The application provides a novel calcium pot for conveniently taking out calcium, which is characterized by comprising:

[0019] The pot body (1) is used for containing calcium melt, and the pot body is a trapezoidal table body with a large upper part and a small lower part, the split plate sliding surface of the pot body is provided with a guide groove (11), the front side is provided with a flow guide plate (12), and the lower part is provided with a clamp guide groove (13);

[0020] The double-split split plate (2) is arranged on the left and right sides in the pot body, and is provided with a hole (21) fixedly connected with a guide wheel (4) on the upper part, a guide wire boss (22) matched with the guide groove (11) of the pot body on the inclined side, and a calcium clamp limiting plate (23) arranged on the upper part;

[0021] The guide rod (3) passes through the split plate counterbore and enters the guide groove of the split plate position of the pot body, and is assembled with the guide wheel (4) and fixed with a nut;

[0022] The guide wheel (4) is assembled on the guide rod (3) and is used for guiding the split plate (2) to move along the guide groove (11);

[0023] The clamp (5) is provided with a clamp head, and the clamp head slides along the clamp guide groove (13) to the bottom of the split plate (2) to clamp the split plate, when the clamp is lifted, the double-split split plate is lifted along the direction of the guide groove (11), and when the clamp head enters the calcium pot, the calcium lump is clamped to be taken out of the pot, and the double-split split plate falls along the guide groove to restore the original position after losing external force.

[0024] The automatic control system is used for automatically controlling the lifting and lowering of the clamp (5) and the opening and closing action of the split plate (2), and the automatic control system comprises sensors, controllers and driving devices, can automatically complete the taking-out process of calcium according to a preset program, reduces manual intervention, and further improves the convenience and safety of operation.

[0025] Preferably, the shape of the pot body (1) is circular or square to adapt to different production requirements and spatial layouts.

[0026] Preferably, the inner and outer surfaces of the split triangular plug plates (2) of the circular calcium carbide pot are arc-shaped, and the split triangular plug plates of the square calcium carbide pot are straight plates. The material of the plug plates (2) has good high-temperature resistance and can withstand the high-temperature environment of the calcium carbide melt, ensuring the stability and service life of the equipment.

[0027] Preferably, the number and position of the guide rods (3) and the guide wheels (4) are adjusted according to the size and shape of the pot body (1) to ensure that the inserting plate (2) moves smoothly and accurately during the mechanical lifting process, and the guide wheels (4) use high-precision bearings to reduce friction and improve the smoothness of movement.

[0028] Preferably, the clamp (5) is lifted and operated by a crane, and the shape of its clamp head matches the shape of the calcium carbide lump to ensure that the calcium carbide lump is firmly clamped and smoothly lifted out of the pot. The clamp (5) is also equipped with an automatic detection device that can monitor the contact status between the clamp and the calcium carbide lump in real time to ensure the safety and reliability of the operation.

[0029] Preferably, the height and angle of the guide plate (12) can be optimized according to the flow characteristics of the calcium carbide melt to prevent the calcium carbide pot from spilling during operation. The guide plate (12) is made of high-temperature resistant and corrosion-resistant materials to improve the overall performance of the equipment.

[0030] Preferably, the height and angle of the guide plate (12) of the present invention can be optimized according to the flow characteristics of the calcium carbide melt. For a small calcium carbide pot, the height of the guide plate (12) is 120 mm and the angle is 30 degrees; for a large calcium carbide pot, the height of the guide plate (12) is 200 mm and the angle is 35 degrees. The guide plate (12) is made of high-aluminum bricks (with an Al2O3 content of 48% or more) or silicon carbide bricks (SiC). These materials have good high-temperature resistance and chemical corrosion resistance, and can adapt to the high-temperature environment of the calcium carbide melt.

[0031] Preferably, the guide groove (11) and the guide wheel (4) have high matching accuracy, which can ensure that the inserting plate (2) moves smoothly and accurately during the mechanical lifting process. The inner surface of the guide groove (11) has been specially treated and has good wear resistance and self-lubricating properties, thereby reducing wear and extending the service life of the equipment.

[0032] Preferably, the design of the card holding guide groove (13) can guide the clamping head of the card holding (5) to slide accurately toward the bottom of the split plug plate (2), ensuring the smooth progress of the card holding operation. A buffer device is also provided in the card holding guide groove (13), which can provide buffering when the card holding (5) contacts the plug plate (2), reduce impact force, and protect the equipment from damage.

[0033] Preferably, the automatic control system also includes a remote monitoring module, so that operators can monitor the operating status of the equipment in real time through a remote terminal, perform remote operation and fault diagnosis, and improve the intelligent level of production and management efficiency.

[0034] Preferably, the calcium carbide pot further comprises a heat-insulating layer, which is arranged on the outside of the pot body (1) and is made of a high-efficiency heat-insulating material. It can effectively reduce heat loss, reduce energy consumption, and improve the safety of the operating environment. The thickness and material of the heat-insulating layer can be customized according to actual production requirements.

[0035] Preferably, the calcium carbide pot of the present invention also includes a heat-insulating layer, which is arranged on the outside of the pot body (1). The heat-insulating layer is made of high-efficiency heat-insulating materials, such as ceramic fiber (Ceramic Fiber) or silicon nitride brick (Si3N4Brick). The thickness of the heat-insulating layer is customized according to actual production needs. For small calcium carbide pots, the thickness of the heat-insulating layer is 60 mm; for large calcium carbide pots, the thickness of the heat-insulating layer is 150 mm. The heat-insulating layer is fixed to the outside of the pot body (1) by stainless steel bolts or welding. High-temperature resistant glue or heat-insulating gaskets can be used to seal between the heat-insulating layer and the pot body to reduce heat loss.

[0036] Preferably, the inserting plate (2) of the electric stone pot needs to withstand a high temperature environment, so a material with good high temperature resistance is selected, and the optional materials include high-alumina bricks with an alumina (Al2O3) content of more than 48%, silicon carbide (SiC), corundum bricks whose main component is α-alumina (α-Al2O3), carbon bricks, boron carbide bricks, etc.

[0037] Preferably, 2 to 4 guide rods are usually provided, and the specific number depends on the size of the pot body and the weight of the insert plate. For larger pot bodies, more guide rods may be required to provide sufficient support and stability. The guide rods are usually installed on both sides of the pot body (1) and are parallel to the sliding surface of the insert plate (2). The position of the guide rods should ensure that the insert plate maintains vertical movement during the lifting and lowering process to avoid tilting or jamming. 2 to 4 guide wheels are usually installed on each guide rod, and the specific number depends on the length and weight of the insert plate. For longer insert plates, more guide wheels may be required to reduce friction and improve the stability of movement. The guide wheels are installed on the guide rods and contact the sliding surface of the insert plate (2). The position of the guide wheels should ensure that the insert plate can move smoothly during the lifting and lowering process to avoid jamming or vibration.

[0038] Preferably, high-precision ball bearings or roller bearings are selected. These bearings have a low friction coefficient and high load capacity, which can effectively reduce friction during movement. The bearing material is usually stainless steel or alloy steel. These materials have good high temperature resistance and corrosion resistance and can adapt to the high temperature environment of the electric stone pot.

[0039] Preferably, the special treatment method for the inner surface of the guide groove (11) can be selected from chrome plating, nitriding, ceramic coating, double-layer electroplating, carburizing, etc.

[0040] Preferably, the buffer device in the card holding guide groove (13) can be a spring buffer device, an airbag buffer device, a hydraulic buffer device, a friction buffer device, a rubber buffer device, or a comprehensive buffer device of the above buffer devices. These buffer devices can be selected and combined according to actual working conditions and needs to achieve the best buffering effect, reduce the impact force between the card holding (5) and the inserting plate (2), and protect the equipment from damage.

[0041] From the above, it can be seen that the present invention is about a new type of calcium carbide pot for conveniently removing calcium carbide, including a pot body, a double-open plug-in plate, a guide rod, a guide wheel and a clamp and other components. The pot body is a trapezoidal platform with a larger upper part and a smaller lower part, and is provided with a guide groove and a clamp guide groove; the double-open plug-in plate is placed in the pot body, and is provided with a guide wheel fixing connection hole and a wire boss; the guide rod passes through the plug-in plate countersunk hole into the guide sink groove and is assembled with the guide wheel; the clamp is lifted by a crane, and its clamp head slides along the clamp guide groove to the bottom of the split plug-in plate to buckle the plug-in plate. When the clamp is lifted, the double-open plug-in plate rises along the guide groove and is fully opened after reaching a certain height. The clamp head enters the pot to clamp the calcium carbide lump and remove it. The present invention has a clever structural design and is easy to operate. It can effectively improve production efficiency, reduce the labor intensity of workers, and eliminate safety hazards.

[0042] By means of the above technical solution, the novel calcium carbide pot for conveniently removing calcium carbide of the present invention has at least the following advantages:

[0043] 1. High degree of automation

[0044] Automatic control system: Through sensors, controllers and drive devices, the lifting and lowering of the card holder and the opening and closing of the insert plate are automatically controlled. This reduces manual intervention, reduces labor intensity, and improves operational safety and reliability.

[0045] Remote monitoring module: Operators can monitor the operating status of the equipment in real time through the remote terminal, perform remote operation and fault diagnosis, and improve the intelligent level of production and management efficiency.

[0046] 2. High security

[0047] Reduce manual intervention: Automated operation reduces manual working time in high-temperature environments and reduces safety risks caused by manual operation.

[0048] Buffer device: A buffer device is provided in the card holding guide groove, which can provide buffering when the card holding device contacts the plug-in board, reduce the impact force, and protect the equipment from damage.

[0049] 3. Energy saving and consumption reduction

[0050] Thermal insulation layer: The thermal insulation layer made of high-efficiency thermal insulation materials can effectively reduce heat loss, reduce energy consumption, and improve the safety of the operating environment.

[0051] Reduced driving time: Automated operation reduces the driving time and the number of operators, and reduces energy consumption.

[0052] 4. Strong adaptability

[0053] Various pot shapes: The pot can be set to round or square to suit different production needs and space layouts.

[0054] Customized insulation layer: The thickness and material of the thermal insulation layer can be customized according to actual production needs

[0055] In summary, the present invention is a special new type of calcium carbide pot for convenient removal of calcium carbide. (Through unique structural design and automatic control system, the calcium carbide can be removed conveniently and safely after cooling without manual intervention, thereby minimizing the labor intensity and safety hazards of operators, while improving production efficiency and the service life of equipment, providing favorable conditions for the intelligent unloading, pot pulling and cooling systems of the calcium carbide furnace, and having high promotion and application value. It has many of the above advantages and practical value, and no similar design has been publicly published or used in similar manufacturing methods, so it is indeed innovative. It has great improvements in both manufacturing method and function, and has great progress in technology, and has produced easy-to-use and practical effects. It has many improved functions compared to existing calcium carbide pots, so it is more suitable for practical use and has wide industrial utilization value. It is truly a novel, progressive and practical new design.

[0056] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings.

[0057] The specific manufacturing method and structure of the present invention are described in detail in the following embodiments and accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0058] Figure 1 : A new type of pot structure for convenient removal of calcium carbide;

[0059] Figure 2 : Diagram of the insert plate structure of the new stone pot;

[0060] Figure 3 Fig. 1 is a schematic view of the new stone pot clamping structure.

[0061] Fig. 1 is a schematic view of the new stone pot clamping structure. DETAILED DESCRIPTION

[0062] To further illustrate the technical means and effects adopted by the present application to achieve the predetermined object, the specific embodiments, manufacturing methods, steps, structures, features and effects of a new calcium carbide pot for conveniently taking out calcium carbide according to the present application are described in detail as follows in combination with the drawings and preferred embodiments.

[0063] Referring to Figure 1 , Figure 2 , Figure 3 , the preferred embodiment of the present application is a new calcium carbide pot for conveniently taking out calcium carbide, which mainly includes the following steps:

[0064] Example 1

[0065] The present embodiment provides a new calcium carbide pot for conveniently taking out calcium carbide suitable for small-scale calcium carbide production. The calcium carbide pot realizes convenient and safe taking out of calcium carbide after cooling through unique structural design and automatic control system, without the need for manual intervention, thereby minimizing the labor intensity and safety hazards of the operating personnel, while improving the production efficiency and service life of the equipment.

[0066] Structural composition

[0067] Pot body (1):

[0068] Shape: trapezoidal table body with large upper part and small lower part, front side provided with a flow guide plate (12), and lower part provided with a clamping guide groove (13).

[0069] Dimensions: 1.5 meters long, 1.0 meter wide, and 1.2 meters high.

[0070] Flow guide plate (12): high alumina brick (Al2O3 content more than 48%) with a height of 120 mm and an angle of 30 degrees.

[0071] Guide groove (11): inner surface treated with chrome plating to improve wear resistance and self-lubricating performance.

[0072] Double-opening insertion plate (2):

[0073] Position: placed on the left and right sides inside the pot body.

[0074] Material: high alumina brick (Al2O3 content more than 48%).

[0075] Structure: The upper part is provided with a calcium carbide clamping limiting plate (23), and the inclined side is provided with a guide protrusion (22) matched with the pot guiding groove (11).

[0076] Two guide rods (3) are installed on both sides of the pot body (1) and are parallel to the sliding surface of the split plate (2). Two high-precision ball bearing guide wheels are installed on each guide rod to reduce friction and improve the smoothness of movement.

[0077] The clamp (5) is lifted and operated by the crown block, and the clamp head shape matches the shape of the calcium carbide lump. When the clamp is lifted, the double split plate rises along the direction of the guide groove (11) to a certain height and is completely opened. The clamp head enters the calcium carbide pot to clamp the calcium carbide lump and take it out of the pot. The real-time monitoring device is used to monitor the contact state of the clamp and the calcium carbide lump in real time to ensure the safety and reliability of the operation.

[0078] The automatic control system is composed of sensors, controllers and driving devices. The operator can monitor the running state of the equipment in real time through the remote terminal, and perform remote operation and fault diagnosis.

[0079] The ceramic fiber is used as the heat insulation layer, and the heat insulation thickness is set to 60mm. On the outside of the heat insulation layer, aluminum alloy is used as the protective layer to prevent mechanical damage and chemical corrosion of the heat insulation material. The heat insulation layer is fixed on the outside of the pot body (1) by stainless steel bolts or welding. High-temperature resistant glue or heat insulation gasket can be used between the heat insulation layer and the pot body to reduce heat loss.

[0080] The calcium carbide melt flows into the pot body (1), and the guide plate (12) is used to prevent material scattering. After cooling, the calcium carbide lump is formed. The clamp (5) is lifted by the crown block, and the clamp head slides along the clamp guide groove (13) to the bottom of the split plate (2) to hold the split plate. When the clamp is lifted, the double split plate rises along the direction of the guide groove (11) to a certain height and is completely opened. The clamp head enters the calcium carbide pot to clamp the calcium carbide lump and take it out of the pot. After the double split plate loses external force, it slides along the guide groove and returns to its original position. The automatic control system (6) is used to realize the automatic operation of the clamp (5) and the split plate (2), reduce manual intervention, and improve production efficiency and safety.

[0081] Example 2:

[0082] The present embodiment provides a new calcium carbide pot suitable for large-scale calcium carbide production. Through the optimized structure design and advanced automatic control system, the calcium carbide pot realizes convenient and safe taking out of the calcium carbide after cooling, without the need for manual intervention, thereby minimizing the labor intensity and safety hazards of the operators, and improving the production efficiency and the service life of the equipment.

[0083] Structural composition

[0084] Pot body (1):

[0085] Shape: trapezoidal platform with upper large and lower small, front side with guide plate (12), lower part with clamping guide groove (13).

[0086] Size: length 3.0 meters, width 2.0 meters, height 2.5 meters.

[0087] Guide plate (12): made of silicon carbide brick (SiC), height set to 200mm, angle 35 degrees,

[0088] The inner surface of the guide groove (11) is treated with ceramic coating to improve wear resistance and self-lubricating performance.

[0089] Double open plug-in plate (2) is made of silicon carbide brick (SiC) material, placed on the left and right sides inside the pot body, with calcium carbide clamping limiting plate (23) on the upper part, and guide wire boss (22) on the inclined side matched with the pot body guide groove (11).

[0090] Guide rod (3):

[0091] Number: 4.

[0092] Position: installed on both sides and middle of the pot body (1), parallel to the sliding surface of the plug-in plate (2).

[0093] Guide wheel (4): 4 high-precision roller bearing guide wheels are installed on each guide rod to reduce friction and improve the smoothness of movement.

[0094] Clamp (5):

[0095] Operation: lifted and operated by the crown block, the clamp head shape matches the shape of the calcium carbide lump.

[0096] Function: when lifting the clamp, the double open plug-in plate rises along the direction of the guide groove (11), opens completely after reaching a certain height, and the clamp head enters the calcium carbide pot to clamp the calcium carbide lump and take it out of the pot.

[0097] Automatic detection device: real-time monitoring of the contact state of the clamp and the calcium carbide lump to ensure the safety and reliability of the operation.

[0098] Automatic control system:

[0099] Composition: including sensor, controller and driving device.

[0100] Function: automatic control of the lifting and lowering of the clamp (5) and the opening and closing action of the plug-in plate (2), reducing manual intervention, improving the convenience and safety of operation.

[0101] Remote monitoring module: the operator can monitor the running state of the equipment in real time through the remote terminal, and perform remote operation and fault diagnosis.

[0102] Silicon nitride bricks (Si3N4Brick) are used as a heat insulation layer with a thickness of 150 mm. A nickel-based alloy is used as a protective layer on the outside of the heat insulation layer. The heat insulation layer is fixed to the outside of the pot body (1) by high-strength bolts or welding. A high-temperature resistant heat insulation gasket is used to seal between the heat insulation layer and the pot body to reduce heat loss.

[0103] The calcium carbide melt flows into the pot body (1) and is prevented from being scattered by the guide plate (12). After cooling, a calcium carbide lump is formed. The clamp (5) is lifted by the overhead crane, and the clamp head slides along the clamp guide groove (13) to the bottom of the split plug plate (2) and buckles the plug plate. When the clamp is lifted, the double-split plug plate rises along the guide groove (11) and fully opens after reaching a certain height. The clamp head enters the calcium carbide pot and clamps the calcium carbide lump and lifts it out of the pot. After the double-split plug plate loses external force, it slides along the guide groove and returns to its original position. The automatic control system realizes the automatic operation of the clamp (5) and the plug plate (2), reduces manual intervention, and improves production efficiency and safety.

[0104] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with the present profession can make slight changes or modifications to equivalent embodiments of the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A new type of calcium carbide pot for convenient removal of calcium carbide, characterized in that: include: The pot body (1) is used to contain calcium carbide melt. The pot body is a trapezoidal platform with a larger upper portion and a smaller lower portion. The sliding surface of the insert plate is provided with a guide groove (11), the front side is provided with a guide plate (12), and the lower portion is provided with a clamping guide groove (13); A double-opening plug plate (2) is placed on the left and right sides of the pot body, and is provided with a hole (21) fixedly connected to the guide wheel (4). A wire boss (22) is provided on the oblique side to match the pot body guide groove (11), and a calcium carbide clamping limit plate (23) is provided on the upper part; The guide rod (3) passes through the insert plate countersunk hole and enters the guide groove of the pot body insert plate position, and then is assembled with the guide wheel (4) and fixed with a nut; A guide wheel (4) is mounted on the guide rod (3) and is used to guide the inserting plate (2) to move along the guide groove (11); The clamping head of the clamping clamp (5) slides along the clamping guide groove (13) to the bottom of the split plugboard (2) and buckles the split plugboard. When the clamping clamp is lifted, the split plugboard rises along the guide groove (11) and fully opens after reaching a certain height. The clamping clamping head enters the calcium carbide pot and clamps the calcium carbide lump and takes it out of the pot. After the double-open plugboard loses external force, it slides along the guide groove to return to its original position. An automatic control system is used for automatically controlling the lifting and lowering of the clamp (5) and the opening and closing of the inserting plate (2). The automatic control system includes a sensor, a controller and a drive device, and can automatically complete the removal process of the calcium carbide according to a preset program, thereby reducing manual intervention and further improving the convenience and safety of operation.

2. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The shape of the pot body (1) is circular or square to adapt to different production requirements and space layouts.

3. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The inner and outer surfaces of the split triangular plug plates (2) of the circular calcium carbide pot are arc-shaped, and the split triangular plug plates of the square calcium carbide pot are straight plates. The material of the plug plates (2) has good high-temperature resistance and can withstand the high-temperature environment of the calcium carbide melt, thereby ensuring the stability and service life of the equipment.

4. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The number and position of the guide rods (3) and the guide wheels (4) are adjusted according to the size and shape of the pot body (1) to ensure that the inserting plate (2) moves smoothly and accurately during the mechanical lifting process. The guide wheels (4) use high-precision bearings to reduce friction and improve the smoothness of movement.

5. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The clamp (5) is lifted and operated by a crane, and the shape of its clamp head matches the shape of the calcium carbide lump to ensure that the calcium carbide lump is firmly clamped and smoothly taken out of the pot. The clamp (5) is also equipped with an automatic detection device that can monitor the contact state between the clamp and the calcium carbide lump in real time to ensure the safety and reliability of the operation.

6. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The height of the guide plate (12) is 100 mm to 200 mm, and the angle is 30 degrees to 50 degrees. The guide plate (12) is made of high-temperature resistant and corrosion-resistant materials to improve the overall performance of the equipment.

7. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The guide groove (11) and the guide wheel (4) have high matching accuracy, which can ensure that the inserting plate (2) moves smoothly and accurately during the mechanical lifting process. The inner surface of the guide groove (11) has been specially treated and has good wear resistance and self-lubricating properties, which reduces wear and extends the service life of the equipment.

8. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The design of the card holding guide groove (13) can guide the clamping head of the card holding (5) to slide accurately toward the bottom of the split plug plate (2), ensuring the smooth progress of the card holding operation. A buffer device is also provided in the card holding guide groove (13), which can provide buffering when the card holding (5) contacts the plug plate (2), reduce the impact force, and protect the equipment from damage.

9. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The automatic control system also includes a remote monitoring module, through which operators can monitor the operating status of the equipment in real time through a remote terminal, perform remote operations and fault diagnosis, and improve the intelligent level of production and management efficiency.

10. The novel calcium carbide pot for conveniently removing calcium carbide according to claim 1 is characterized in that: The calcium carbide pot also includes a heat-insulating layer, which is arranged on the outside of the pot body (1) and is made of high-efficiency heat-insulating material. The thickness of the heat-insulating layer is 50 mm to 200 mm, which can effectively reduce heat loss, reduce energy consumption, and improve the safety of the operating environment. The thickness and material of the heat-insulating layer can be customized according to actual production needs.

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