High-stability ferrite magnetic core automatic grinding equipment

By employing technologies such as a three-axis displacement mechanism, multi-unit clamping, and bidirectional pressing mechanism, combined with vertical grinding rollers and chip removal components, the problems of low efficiency, poor precision, and inadequate chip handling in ferrite core grinding equipment have been solved, achieving efficient and stable automated processing.

CN120839658APending Publication Date: 2025-10-28SUQIAN FAIR-RITE ELECTRONIC PROD CO LTD

Patent Information

Application Number
CN202511354700.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2025-10-28

AI Technical Summary

Technical Problem

Existing ferrite core grinding equipment suffers from low processing efficiency, poor precision, low automation, and inadequate chip handling, making it difficult to guarantee the uniformity of the inner and outer walls and dimensional stability. Furthermore, the grinding process pollutes the environment with chips and cooling water.

Method used

Employing a three-axis displacement mechanism, a multi-unit clamping mechanism, a bidirectional pressing mechanism, and a chip removal assembly, combined with a vertical grinding roller and a cooling water supply assembly, high-precision automated machining and chip removal of the magnetic core are achieved.

Benefits of technology

It improves processing efficiency and precision, ensures the dimensional stability and surface smoothness of the magnetic core, reduces contamination from debris and cooling water, and enhances production efficiency and product quality.

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Abstract

The invention discloses high-stability ferrite core automatic grinding equipment, and belongs to the technical field of machine tools and devices for grinding or polishing. The equipment comprises a machine cover, a workbench, two three-axis displacement mechanisms, two grinding mechanisms, two multi-connection clamping mechanisms, a scrap removing assembly and a two-way pressing mechanism, the three-axis displacement mechanisms drive the grinding mechanisms to achieve accurate movement in the X-axis direction, the Y-axis direction and the Z-axis direction, the grinding mechanisms grind magnetic cores, and the multi-connection clamping mechanisms and the two-way pressing mechanism jointly act, so that the scrap removing assembly can remove scraps on the magnetic cores. The magnetic core is stably clamped, and chippings and cooling water generated by grinding are treated in time through the chipping removing assembly; according to the grinding device, the grinding precision, stability and automation degree of the ferrite magnetic core are improved, the production efficiency is improved, the working environment is optimized, and the grinding device is suitable for machining of the hollow tubular ferrite magnetic core and has high practicability and popularization value.
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Description

Technical Field

[0001] This invention relates to an automated grinding equipment for high-stability ferrite cores, belonging to the technical field of machine tools and devices used for grinding or polishing. Background Technology

[0002] Ferrite cores are indispensable key components in electronic devices and are widely used in communications, new energy, automotive electronics, and other fields. With the rapid development of electronic technology, increasingly stringent requirements are being placed on the dimensional accuracy, surface smoothness, and stability of ferrite cores. In traditional production processes, the grinding and processing of ferrite cores largely relies on manual operation or semi-automated equipment, resulting in low processing efficiency, poor product consistency, and high labor intensity.

[0003] Especially for hollow tubular ferrite cores, the grinding process requires ensuring the uniformity and dimensional stability of the inner and outer walls. Manual operation or semi-automated equipment struggles to precisely control the grinding force and path, easily leading to defects such as core deformation and surface scratches, severely impacting product performance. Furthermore, the debris and cooling water generated during grinding cannot be promptly managed and flow freely, not only polluting the working environment but also potentially adhering to the core surface and affecting processing quality.

[0004] Therefore, developing a device that can achieve automated, high-precision, and high-efficiency grinding, and has good chip handling capabilities, has become an urgent need in the field of ferrite core production. Summary of the Invention

[0005] To address the shortcomings of the existing technology, this invention provides a highly stable automated ferrite core grinding equipment, which solves the problems of low processing efficiency, poor precision, low automation, and poor chip handling in common ferrite core grinding equipment.

[0006] The objective of this invention is achieved through the following technical solution: an automated grinding equipment for high-stability ferrite cores, comprising a machine cover and a flip-up top cover. A worktable is installed inside the machine cover, and two opposing three-axis displacement mechanisms are provided on the worktable. Grinding mechanisms are installed on both of the three-axis displacement mechanisms. Two multi-unit clamping mechanisms are also provided on the worktable. Chip removal components are provided on both sides of the multi-unit clamping mechanisms, and a bidirectional pressing mechanism is provided between the two multi-unit clamping mechanisms.

[0007] Furthermore, first slide rails are installed on both sides of the workbench, and strip-shaped metal pads are provided on the inner side of the first slide rails. The metal pads are installed and connected to the workbench.

[0008] Furthermore, the three-axis displacement mechanism includes a main beam frame, with support frames installed at the bottom of both ends of the main beam frame. The bottom of the support frame is slidably connected to the first slide rail via a slider. A first motor is installed on the support frame, and a first helical gear is installed at the output end of the first motor. A first helical rack is installed on the top of the metal pad. The first helical gear meshes with the first helical rack and drives the support frame to move along the X-axis.

[0009] Furthermore, a sliding bracket is provided on the outer side of the main beam frame. The sliding bracket is designed as an inverted "T". A second slide rail is installed at the farthest point of the main beam frame on the top and side, and is slidably connected to the sliding bracket by a slider. A second helical rack is installed on the other side of the top of the main beam frame away from the second slide rail. A second motor is installed on the sliding bracket. A second helical gear is installed at the output end of the second motor. The second helical gear meshes with the second helical rack and drives the sliding bracket to move along the Y-axis.

[0010] Furthermore, two second slide rails are respectively installed on the main beam frame near the diagonally opposite edge, and the sliding bracket is also equipped with a cover and conduit.

[0011] Furthermore, a lifting cylinder is installed on the side of the sliding bracket. The lifting cylinder is a vertically arranged sliding cylinder. The sliding table on the lifting cylinder is connected to the grinding mechanism and drives the grinding mechanism to move along the Z-axis.

[0012] Furthermore, the grinding mechanism includes a frame on which a vertical rotating roller is vertically mounted. The bottom of the vertical rotating roller is provided with a grinding roller and fixed by a chuck. A third motor is also mounted on the frame. The output end of the third motor is connected to the vertical rotating roller through a pair of toothed pulleys and a synchronous toothed belt.

[0013] Furthermore, vertically positioned grinding rollers are better for grinding and polishing hollow tubular ferrite cores, allowing the cores to achieve ideal dimensional accuracy, surface smoothness, and dimensional stability. However, an external cooling water supply system is required to provide additional support during the grinding process.

[0014] Furthermore, the multi-unit clamping mechanism includes a base, the top surface of which is arrayed with a plurality of clamping members, a separator is provided at the middle position of the top surface of the base and is fixed to the base by screws, both sides of the clamping members are provided with limiting guide rails and are fixed to the base by screws, and the clamping members are provided with protruding sliders on both sides that engage with the sliding grooves provided on the side of the limiting guide rails to achieve a sliding function.

[0015] Furthermore, a guide slide rod is respectively provided inside the clamping member on both sides of the separator. The guide slide rod has a fixed-distance slot. A fixed-distance round rod is provided inside the fixed-distance slot. The fixed-distance round rod is inserted and connected to the clamping member. Each clamping member is provided with a clamping slot. The clamping slots on two adjacent clamping members are set opposite each other and used in pairs. The clamping slots are in the shape of a right triangle.

[0016] Furthermore, both ends of the platform are provided with rotating rods, and the tail ends of the two rotating rods are respectively rotatably connected to the two outermost clamping members among the plurality of clamping members. A connecting member is installed at the other end of the rotating rod. A double-outlet cylinder is installed at the bottom of the worktable. The two output ends of the double-outlet cylinder are respectively connected to the two connecting members. The worktable has a square hole in the connecting member, and the radial dimension of the square hole is not less than the maximum sliding length of the connecting member.

[0017] Furthermore, by using additional feeding equipment, the cut magnetic core is placed in the clamping slots between several clamping components. Then, a double-outlet cylinder drives a rotating rod to squeeze the clamping components, causing them to slide towards the separator, thereby reducing the gap and clamping the magnetic core material. When the magnetic core needs to be removed, the operation can be reversed.

[0018] Furthermore, the bidirectional pressing mechanism includes a pair of pressure plates, with a set of L-shaped lever arms mounted on the top of each pressure plate. The other end of both sets of L-shaped lever arms is provided with a rotating shaft and connected to the end of the L-shaped lever arm. The rotating shaft is connected to the worktable through a rotating shaft seat.

[0019] Furthermore, toothed pulleys are installed on the rotating shafts corresponding to the two sets of L-shaped lever arms, and a coaxial reversing gear set is provided below the worktable.

[0020] Furthermore, the pair of pressure plates are respectively located above the two multi-unit clamping mechanisms, and the two sets of L-shaped lever arms are oriented in opposite directions.

[0021] Furthermore, rubber sheets can be optionally installed on the bottom of the pressure plate strips to prevent damage from impacts.

[0022] Furthermore, the coaxial reversing gear set includes a main gear and a pair of driven gears. The two driven gears are arranged opposite each other and are both meshed with the main gear. A fourth motor is provided on the side of the main gear. The output end of the fourth motor is connected to the main gear. All three gears are helical gears. The ends of the connecting shafts of the two driven gears are provided with toothed pulleys and are connected to the toothed pulleys mounted on the L-shaped lever arm through synchronous toothed belt transmission. All three gears and the fourth motor are connected to the bottom surface of the worktable through a bracket.

[0023] Furthermore, the fourth motor drives two sets of L-shaped lever arms to rotate synchronously and press down in two directions around the rotating shaft via a coaxial reversing gear set, pressing the magnetic core and magnetic material into the multi-unit clamping mechanism so that its bottom contacts the base to avoid shaking during grinding and affecting the processing effect.

[0024] Furthermore, the chip removal assembly includes a strip-shaped compartment, which is installed through the workbench. The top of the strip-shaped compartment is open, and several connecting pipes are fixedly installed at the bottom of the strip-shaped compartment. The inner bottom edge of the strip-shaped compartment is rounded.

[0025] Furthermore, in addition to removing debris, the chip removal component also removes cooling water, preventing cooling water from accumulating on the surface of the workbench 102. Since it is necessary to achieve the effect of simultaneous dust removal and water removal, the adsorption body adopts an industrial-grade vacuum cleaner with both dust removal and water filtration functions, and is connected to the connecting pipe via a hose.

[0026] In summary, compared with the prior art, the present invention has the following advantages: 1. In this invention, the dual grinding heads and multi-unit clamping mechanism support simultaneous processing of multiple magnetic cores, doubling the production capacity. The three-axis displacement mechanism adopts helical gear-rack transmission, which achieves precise positioning of the grinding mechanism. The response speed is significantly improved compared to conventional lead screws. Combined with the bidirectional clamping mechanism, the magnetic core is firmly clamped, effectively avoiding shaking during the grinding process. This ensures that the magnetic core obtains ideal dimensional accuracy, surface smoothness, and dimensional stability, effectively avoiding the impact of manual operation on processing accuracy and efficiency, and achieving automated and highly stable processing. 2. In the present invention, the vertical grinding roller is adapted to the tubular magnetic core structure, and the bidirectional clamping mechanism suppresses vibration, achieving a dimensional accuracy of ±0.01mm. The right-angled triangular clamping jaws adaptively lock, reducing the magnetic core breakage rate to less than 2%. 3. In the present invention, the coaxial reversing gear set ensures bidirectional clamping force synchronization, improves workpiece positioning consistency, and the chip removal component integrates coolant recovery, reducing the number of devices in a limited space and maximizing the utilization of streamlined space; 4. In the present invention, the multi-unit clamping mechanism can clamp multiple magnetic cores for processing at the same time. Combined with the automatic movement of the three-axis displacement mechanism and the automatic operation of the grinding mechanism, it greatly reduces manual intervention, increases the processing quantity per unit time, and significantly improves production efficiency. 5. In the present invention, the chip removal component can promptly remove the chips and cooling water generated during grinding, preventing them from accumulating on the worktable or adhering to the surface of the magnetic core. This not only improves the working environment but also avoids scratching the surface of the magnetic core by the chips, further ensuring the processing quality. Attached Figure Description

[0027] Figure 1This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the workbench structure of the present invention; Figure 3 This is a schematic diagram of the workbench structure of the present invention; Figure 4 This is a side view of the triaxial displacement mechanism structure of the present invention; Figure 5 This is a schematic diagram of the three-axis displacement mechanism of the present invention; Figure 6 This is a schematic diagram of the multi-unit clamping mechanism of the present invention; Figure 7 This is a partial structural diagram of the multi-unit clamping mechanism of the present invention; Figure 8 This is an enlarged schematic diagram of a portion of structure A in this invention; Figure 9 This is a schematic diagram of the bidirectional clamping mechanism of the present invention; Figure 10 This is a partial structural diagram of the bidirectional clamping mechanism of the present invention; Figure 11 This is a schematic diagram of the coaxial reversible gear set structure of the present invention.

[0028] In the diagram: 1-machine cover, 2-three-axis displacement mechanism, 3-grinding mechanism, 4-multi-unit clamping mechanism, 5-chip removal assembly, 6-bidirectional pressing mechanism, 7-coaxial reverse gear set; 101-Flip-top cover, 102-Workbench, 103-First slide rail, 104-Metal pad, 201-Main beam frame, 202-Support frame, 203-First motor, 204-First helical gear, 205-First helical rack, 206-Sliding bracket, 207-Second slide rail, 208-Second helical rack, 209-Second motor, 210-Second helical gear, 211-Lifting cylinder, 301-Frame, 302-Vertical roller, 303-Grinding roller, 304- Third motor, 401-base, 402-clamping component, 403-separator, 404-limiting guide rail, 405-guide slide rod, 406-fixed distance slot, 407-fixed distance round rod, 408-clamping bayonet, 409-rotating rod, 410-connector, 411-double-outlet cylinder, 501-strip compartment, 502-connecting pipe fitting, 601-pressure plate, 602-L-shaped lever arm, 603-rotating shaft, 701-main gear, 702-driven gear, 703-fourth motor. Detailed Implementation

[0029] The technical solution of the present invention will be further described in detail below through specific embodiments, but the present invention is not limited to these embodiments.

[0030] Combine Figures 1 to 10The high-stability ferrite core automated grinding equipment shown includes a machine cover 1 and a flip-type top cover 101. A worktable 102 is installed inside the machine cover 1. Two opposing three-axis displacement mechanisms 2 are provided on the worktable 102. Grinding mechanisms 3 are installed on both three-axis displacement mechanisms 2. Two multi-unit clamping mechanisms 4 are also provided on the worktable 102. Chip removal components 5 are provided on both sides of the multi-unit clamping mechanisms 4. A bidirectional pressing mechanism 6 is provided in the middle of the two multi-unit clamping mechanisms 4.

[0031] Combine Figure 2 and Figure 3 As shown, first slide rails 103 are installed on both sides of the worktable 102, and strip-shaped metal pads 104 are provided on the inner side of the first slide rails 103. The metal pads 104 are installed and connected to the worktable 102.

[0032] Combine Figures 2 to 5 As shown, the three-axis displacement mechanism 2 includes a main beam frame 201. Support frames 202 are installed at the bottom of both ends of the main beam frame 201. The bottom of the support frame 202 is slidably connected to the first slide rail 103 via a slider. A first motor 203 is installed on the support frame 202. A first helical gear 204 is installed at the output end of the first motor 203. A first helical rack 205 is installed on the top of the metal pad 104. The first helical gear 204 and the first helical rack 205 mesh and drive the support frame 202 to move along the X-axis direction.

[0033] Combine Figures 2 to 5 As shown, a sliding bracket 206 is provided on the outer side of the main beam frame 201. The sliding bracket 206 is designed in an inverted "T" shape. A second slide rail 207 is installed at the farthest point of the main beam frame 201 and the side, and is slidably connected to the sliding bracket 206 through a slider. A second helical rack 208 is installed on the other side of the top of the main beam frame 201 away from the second slide rail 207. A second motor 209 is installed on the sliding bracket 206. A second helical gear 210 is installed at the output end of the second motor 209. The second helical gear 210 meshes with the second helical rack 208 and drives the sliding bracket 206 to move along the Y-axis.

[0034] Two second slide rails 207 are respectively set on the main beam frame 201 near the diagonal edge line, and the sliding bracket 206 is also equipped with a cover and a conduit.

[0035] Combine Figures 2 to 5 As shown, a lifting cylinder 211 is installed on the side of the sliding bracket 206. The lifting cylinder 211 is a vertically set sliding cylinder. The sliding table on the lifting cylinder 211 is connected to the grinding mechanism 3 and drives the grinding mechanism 3 to move along the Z-axis.

[0036] Combine Figures 2 to 5As shown, the grinding mechanism 3 includes a frame 301, on which a vertical rotating roller 302 is vertically mounted. A grinding roller 303 is provided at the bottom of the vertical rotating roller 302 and is fixed by a chuck. A third motor 304 is also mounted on the frame 301. The output end of the third motor 304 is connected to the vertical rotating roller 302 through a pair of toothed pulleys and a synchronous toothed belt.

[0037] The vertically arranged grinding roller 303 is good for grinding and polishing hollow tubular ferrite cores. The core can obtain ideal dimensional accuracy, surface smoothness and dimensional stability. An external cooling water supply component is required to provide additional support during the grinding process.

[0038] Combine Figure 2 , Figures 6 to 8 As shown, the multi-unit clamping mechanism 4 includes a base 401. Several clamping members 402 are arranged in an array on the top surface of the base 401. A separator 403 is provided in the middle of the top surface of the base 401 and is fixed to the base 401 by screws. Limiting guide rails 404 are provided on both sides of the clamping members 402 and are fixed to the base 401 by screws. Protruding sliders on both sides of the clamping members 402 are inserted into the sliding grooves provided on the side of the limiting guide rails 404 to achieve the sliding function.

[0039] A guide slide rod 405 is provided through the inside of the clamping members 402 on both sides of the separator 403. A fixed-distance slot 406 is provided on the guide slide rod 405. A fixed-distance round rod 407 is provided inside the fixed-distance slot 406. The fixed-distance round rod 407 is inserted and connected to the clamping member 402. Each clamping member 402 is provided with a clamping slot 408. The clamping slots 408 on two adjacent clamping members 402 are set opposite each other and used in pairs. The clamping slots 408 are in the shape of a right triangle.

[0040] The base 401 has rotating rods 409 at both ends. The tail ends of the two rotating rods 409 are rotatably connected to the two outermost clamping members 402 of a plurality of clamping members 402. The other end of the rotating rods 409 is equipped with a connector 410. The bottom of the worktable 102 is equipped with a double-outlet cylinder 411. The two output ends of the double-outlet cylinder 411 are connected to the two connectors 410 respectively. The worktable 102 has a square hole in the connector 410. The radial dimension of the square hole is not less than the maximum sliding length of the connector 410.

[0041] The cut magnetic core is placed in the clamping slots 408 between several clamping parts 402 by an additional feeding device. Then, the rotating rod 409 is driven by the double-outlet cylinder 411 to squeeze the clamping parts 402 and make them slide towards the separator 403 to reduce the gap and achieve clamping of the magnetic core material. When the magnetic core needs to be removed, the operation is reversed.

[0042] Combine Figure 2 , Figure 9 , Figure 10As shown, the bidirectional pressing mechanism 6 includes a pair of pressure plates 601. A set of L-shaped lever arms 602 is installed on the top of each pressure plate 601. The other end of each set of L-shaped lever arms 602 is provided with a rotating shaft 603 and connected to the end of the L-shaped lever arm 602. The rotating shaft 603 is connected to the worktable 102 through a rotating shaft seat.

[0043] Toothed pulleys are installed on the rotating shafts 603 corresponding to the two sets of L-shaped lever arms 602, and a coaxial reversing gear set 7 is provided below the worktable 102.

[0044] A pair of pressure plates 601 are located above two multi-unit clamping mechanisms 4, and the two sets of L-shaped lever arms 602 are oriented in opposite directions.

[0045] Furthermore, rubber sheets can be optionally installed on the bottom of the pressure plate 601 strips to prevent damage from impacts.

[0046] Combine Figure 9 , Figure 10 As shown, the coaxial reversing gear set 7 includes a main gear 701 and a pair of driven gears 702. The two driven gears 702 are arranged opposite each other and are meshed with the main gear 701. A fourth motor 703 is provided on the side of the main gear 701. The output end of the fourth motor 703 is connected to the main gear 701. All three gears are helical gears. The ends of the connecting shafts of the two driven gears 702 are provided with toothed pulleys and are connected to the toothed pulleys mounted on the L-shaped lever arm 602 through synchronous toothed belt transmission. All three gears and the fourth motor 703 are mounted and connected to the bottom surface of the worktable 102 through a bracket.

[0047] The fourth motor 703 drives two sets of L-shaped lever arms 602 to rotate and press down synchronously in two directions around the rotating shaft 603 through the coaxial reversing gear set 7, pressing the magnetic core and magnetic material into the multi-unit clamping mechanism 4 so that its bottom is connected to the base 401 to avoid shaking during grinding and affecting the processing effect.

[0048] Combine Figure 2 , Figure 11 As shown, the chip removal assembly 5 includes a strip-shaped bin 501, which is installed through the workbench 102. The top of the strip-shaped bin 501 is open, and several connecting pipes 502 are fixedly provided at the bottom of the strip-shaped bin 501. The inner bottom edge of the strip-shaped bin 501 is rounded.

[0049] In addition to removing debris, the chip removal component 5 also removes cooling water, preventing cooling water from accumulating on the surface of the workbench 102. Since it is necessary to achieve the effect of simultaneous dust removal and water removal, the adsorption body adopts an industrial-grade vacuum cleaner with both dust removal and water filtration functions, and is connected to the connecting pipe 502 via a hose.

[0050] Working principle: When the present invention is used, the magnetic core is placed in the clamping slot 408 of the multi-unit clamping mechanism 4 by an external feeding device. The double-outlet cylinder 411 drives the rotating rod 409 to push the clamping member 402 to slide along the limiting guide rail 404 toward the separator 403, and the magnetic core is adaptively locked by the pair of right-angled triangular slots. The fourth motor 703 drives the coaxial reverse gear set 7, which is linked by the synchronous belt to rotate the two sets of L-shaped lever arms 602 in opposite directions, driving the pressure plate 601 to press down on the top of the magnetic core and force the bottom of the magnetic core to fit against the base 401, thus eliminating grinding vibration.

[0051] The chip removal component 5 collects the chips and coolant generated during the processing through the bar bin 501, and then filters and separates them through the connecting pipe 502 by an external vacuum cleaner, keeping the workbench clean.

[0052] Two three-axis displacement mechanisms are independently controlled: X-axis: The first motor 203 drives the support frame 202 to move along the first slide rail 103 through the meshing of the first helical gear 204 and the first helical rack 205. Y-axis: The second motor 209 drives the sliding bracket 206 to move along the second slide rail 207 through the meshing of the second helical gear 210 and the second helical rack 208. Z-axis: Lifting cylinder 211 adjusts the height of grinding mechanism 3; The third motor 304 drives the vertical grinding roller 303 via a synchronous belt to perform high-precision grinding on the inner hole and outer wall of the magnetic core. During the grinding process, the external cooling water supply component provides additional cooling support, realizing asynchronous collaborative processing of the two grinding heads.

[0053] The embodiments of the present invention are not limited to those described above. Without departing from the spirit and scope of the present invention, those skilled in the art can make various changes and improvements to the present invention in form and detail, and these are all considered to fall within the protection scope of the present invention.

Claims

1. An automated grinding equipment for high-stability ferrite cores, comprising a machine cover (1) and a flip-top cover (101), wherein a worktable (102) is installed inside the machine cover (1), characterized in that: The worktable (102) is provided with two opposing three-axis displacement mechanisms (2), and each of the two three-axis displacement mechanisms (2) is equipped with a grinding mechanism (3). The worktable (102) is also provided with two multi-unit clamping mechanisms (4). Each of the multi-unit clamping mechanisms (4) is provided with a chip removal component (5) on both sides, and a bidirectional pressing mechanism (6) is provided between the two multi-unit clamping mechanisms (4). The grinding mechanism (3) includes a frame (301), on which a vertical rotating roller (302) is vertically mounted, and a grinding roller (303) is provided at the bottom of the vertical rotating roller (302) and fixed by a chuck; The multi-unit clamping mechanism (4) includes a base (401), and a plurality of clamping members (402) are arranged on the top surface of the base (401). Each clamping member (402) is provided with a clamping slot (408), and the clamping slots (408) on two adjacent clamping members (402) are set opposite each other and used in pairs. The clamping slots (408) are in the shape of a right triangle. A coaxial reversible gear set (7) is provided below the worktable (102).

2. The automated grinding equipment for high-stability ferrite cores according to claim 1, characterized in that: The workbench (102) is equipped with first slide rails (103) on both sides. The inner side of the first slide rail (103) is provided with strip-shaped metal pads (104), and the metal pads (104) are connected to the workbench (102).

3. The automated grinding equipment for high-stability ferrite cores according to claim 2, characterized in that: The three-axis displacement mechanism (2) includes a main beam frame (201), and support frames (202) are installed at the bottom of both ends of the main beam frame (201). The bottom of the support frame (202) is slidably connected to the first slide rail (103) through a slider. A first motor (203) is installed on the support frame (202). A first helical gear (204) is installed at the output end of the first motor (203). A first helical rack (205) is installed on the top of the metal pad (104). The first helical gear (204) meshes with the first helical rack (205) and drives the support frame (202) to move along the X-axis.

4. The automated grinding equipment for high-stability ferrite cores according to claim 3, characterized in that: The main beam frame (201) is provided with a sliding bracket (206) on the outside. The sliding bracket (206) is designed as an inverted "T". The top and the side of the main beam frame (201) are equipped with a second slide rail (207) at the farthest point of the straight distance and are connected to the sliding bracket (206) by a slider. The top of the main beam frame (201) away from the second slide rail (207) is equipped with a second helical rack (208). The sliding bracket (206) is equipped with a second motor (209). The output end of the second motor (209) is equipped with a second helical gear (210). The second helical gear (210) meshes with the second helical rack (208) and drives the sliding bracket (206) to move along the Y-axis.

5. The automated grinding equipment for high-stability ferrite cores according to claim 4, characterized in that: The sliding bracket (206) is equipped with a lifting cylinder (211) on its side. The lifting cylinder (211) is a vertically arranged sliding cylinder. The sliding table on the lifting cylinder (211) is connected to the grinding mechanism (3) and drives the grinding mechanism (3) to move along the Z-axis.

6. The automated grinding equipment for high-stability ferrite cores according to claim 5, characterized in that: A third motor (304) is also installed on the frame (301). The output end of the third motor (304) is connected to the vertical roller (302) through a pair of toothed pulleys and a synchronous toothed belt.

7. The automated grinding equipment for high-stability ferrite cores according to claim 6, characterized in that: The platform (401) has a partition (403) in the middle of its top surface and is fixed to the platform (401) with screws. The clamping member (402) has a limiting guide rail (404) on both sides and is fixed to the platform (401) with screws. The clamping member (402) has protruding sliders on both sides that fit into the sliding grooves on the side of the limiting guide rail (404) to achieve the sliding function. A guide slide rod (405) is respectively provided inside the clamping member (402) on both sides of the separator (403). A fixed-distance slot (406) is provided on the guide slide rod (405). A fixed-distance round rod (407) is provided inside the fixed-distance slot (406). The fixed-distance round rod (407) is inserted and connected to the clamping member (402). The platform (401) is provided with rotating rods (409) at both ends. The tail ends of the two rotating rods (409) are respectively rotatably connected to the two outermost clamping members (402) among the plurality of clamping members (402). The other end of the rotating rod (409) is equipped with a connector (410). The bottom of the worktable (102) is equipped with a double-outlet cylinder (411). The two output ends of the double-outlet cylinder (411) are respectively connected to the two connectors (410). The worktable (102) has a square hole in the connector (410). The radial dimension of the square hole is not less than the maximum sliding length of the connector (410).

8. The automated grinding equipment for high-stability ferrite cores according to claim 7, characterized in that: The bidirectional pressing mechanism (6) includes a pair of pressure plates (601), and a set of L-shaped levers (602) are mounted on the top of each pressure plate (601). The other end of each set of L-shaped levers (602) is provided with a rotating shaft (603) and connected to the end of the L-shaped lever (602). The rotating shaft (603) is connected to the worktable (102) through a rotating shaft seat. Toothed pulleys are installed on the rotating shafts (603) corresponding to the two sets of L-shaped lever arms (602); A pair of pressure plates (601) are located above the two multi-unit clamping mechanisms (4), and the two sets of L-shaped lever arms (602) are oriented in opposite directions.

9. The automated grinding equipment for high-stability ferrite cores according to claim 8, characterized in that: The coaxial reversing gear set (7) includes a main gear (701) and a pair of driven gears (702). The two driven gears (702) are arranged opposite each other and are meshed with the main gear (701). A fourth motor (703) is provided on the side of the main gear (701). The output end of the fourth motor (703) is connected to the main gear (701). All three gears are helical gears. The ends of the connecting shafts of the two driven gears (702) are provided with toothed pulleys and are connected to the toothed pulleys installed on the L-shaped lever arm (602) through synchronous toothed belt transmission. All three gears and the fourth motor (703) are connected to the bottom surface of the worktable (102) through a bracket.

10. The automated grinding equipment for high-stability ferrite cores according to claim 9, characterized in that: The chip removal assembly (5) includes a strip bin (501), which is installed through the workbench (102). The top of the strip bin (501) is open, and several connecting pipes (502) are fixedly provided at the bottom of the strip bin (501). The inner bottom edge of the strip bin (501) is rounded.

Citation Information

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