Energy-saving ultrasonic cleaning device for machining cylinder cover

Abstract

This application relates to the technical field of ultrasonic cleaning, and discloses an energy-saving ultrasonic cleaning device for processing cylinder heads, including a main body, a placement frame, and a moving mechanism. The placement frame is mounted on the main body and has an air blowing structure. A sliding groove is opened on the placement frame, and a mounting plate for placing the cylinder head is slidably disposed in the sliding groove. The placement frame has a switch for controlling the opening and closing of the air blowing structure. A rotating plate is rotatably connected to the placement frame and is located on the sliding path of the mounting plate. The rotating plate has a reset component for resetting the rotating plate, and a driving component is provided on the mounting plate. When the mounting plate abuts against the rotating plate, the rotating plate control switch is turned on. This application controls the opening and closing of the air blowing structure by sliding the mounting plate. Compared with the long-term operation of the air blowing structure, the continuous opening and closing of the air blowing structure can effectively reduce energy consumption and achieve the purpose of energy saving, and there is no need for staff to manually monitor whether the air blowing structure needs to be blown.

Description

Technical Field

[0001] This application relates to the technical field of ultrasonic cleaning, and in particular to an energy-saving ultrasonic cleaning device for processing cylinder heads. Background Technology

[0002] Ultrasonic cleaning equipment is a specialized device that uses ultrasonic waves to generate cavitation, impact, and microfluidic effects in a cleaning fluid to remove fine dirt from the surface and interior of a workpiece. The cylinder head is a key component at the top of the cylinder block of an automobile engine. After production and processing, the cylinder head needs to be cleaned by an ultrasonic cleaning device to reduce impurities on its surface.

[0003] The ultrasonic cleaning device in the related technology includes a main body, a placement rack and a moving mechanism. The main body can perform ultrasonic cleaning on the cylinder head, the moving mechanism can place the cylinder head from the main body onto the placement rack, and the placement rack is equipped with an air blowing structure that can remove water from the cylinder head on the placement rack.

[0004] Because the ultrasonic cleaning of the cylinder head takes a long time—that is, the time the cylinder head is ultrasonically cleaned inside the main body is longer than the time the air blowing structure blows air onto the cylinder head—the air blowing structure does not need to blow air for a certain period of time. The air blowing structure cannot automatically control the blowing time, and long-term operation of the air blowing structure will result in energy waste. Summary of the Invention

[0005] To address the issue of the blowing structure failing to stop automatically, this application provides an energy-saving ultrasonic cleaning device for machining cylinder heads.

[0006] This application provides an energy-saving ultrasonic cleaning device for processing cylinder heads, which adopts the following technical solution: An energy-saving ultrasonic cleaning device for processing cylinder heads includes a main body, a placement frame, and a moving mechanism. The placement frame is mounted on the main body, which is used for ultrasonic cleaning of the cylinder head. The placement frame is equipped with an air blowing structure. The moving mechanism is used to move the cylinder head. The placement frame has a sliding groove, in which a mounting plate for placing the cylinder head is slidably disposed. The placement frame has a switch for controlling the opening and closing of the air blowing structure. A rotating plate is rotatably connected to the placement frame and is located on the sliding path of the mounting plate. The rotating plate has a reset component for resetting the rotating plate. The mounting plate has a driving component for sliding the mounting plate on the placement frame. When the mounting plate abuts against the rotating plate, the rotating plate control switch is turned on.

[0007] By adopting the above technical solution, the moving mechanism first places the cylinder head, which has been ultrasonically cleaned in the main body, onto the mounting plate. At this time, the driving component can slide within the sliding groove. Since the rotating plate is located on the sliding path of the mounting plate, the mounting plate can drive the rotating plate to rotate, so that the rotating plate abuts against the switch. This allows the rotating plate to open the air blowing structure through the switch, allowing the air blowing structure to blow away the moisture remaining in the cylinder head. Until the mounting plate no longer abuts against the rotating plate, the reset component can drive the rotating plate to reset, allowing the rotating plate to drive the switch to close the air blowing structure. The opening and closing of the air blowing structure is controlled by the sliding of the mounting plate. Compared with the long-term operation of the air blowing structure, the continuous opening and closing of the air blowing structure can effectively reduce energy consumption and achieve the purpose of energy saving. Moreover, it eliminates the need for personnel to manually monitor whether the air blowing structure needs to be blown.

[0008] Optionally, the air blowing structure is provided with an exhaust port, which extends along the length of the sliding groove. The driving component includes a driving ramp, which is formed on the surface of the mounting plate near the exhaust port. The distance between the driving ramp and the ground gradually increases along the direction from the main body to the placement frame.

[0009] By adopting the above technical solution, the gas in the blowing structure is discharged from the exhaust port, allowing the wind to flow on the driving inclined surface. This allows the wind to drive the mounting plate to slide smoothly on the placement frame, thereby enabling the mounting plate to move from the rotating plate to a position where it is separated from the rotating plate.

[0010] Optionally, a rotating rod is rotatably connected to the placement rack, and the rotating plate is rotatably connected to the rotating rod. The rotating rod extends along the length of the sliding groove, and the length of the rotating rod is less than the length of the exhaust port.

[0011] By adopting the above technical solution, a rotating plate is rotatably connected to a rotating rod, and the rotating rod extends along the length of the sliding groove, allowing the rotating plate to rotate vertically. The mounting plate continuously abuts against the rotating plate during sliding. Furthermore, since the length of the rotating rod is less than the length of the exhaust port, air flows from the exhaust port through the driving inclined plane, continuously moving the mounting plate until it detaches from the rotating plate. At this point, the rotating plate resets, stopping the air-blowing structure and placing the mounting plate on the mounting frame. Then, it waits for the next mounting plate to slide, activating the air-blowing structure to continue blowing on the previous mounting plate, allowing the next mounting plate to move to that position and close the air-blowing structure.

[0012] Optionally, a mounting rod is detachably connected to the sliding groove, and a mounting hole is provided on the mounting plate for the mounting rod to pass through; when the mounting plate is on the mounting rod, the mounting plate is not in the air blowing path of the exhaust port.

[0013] By adopting the above technical solution, the mounting plate can be smoothly moved from the sliding groove to the mounting rod by passing the mounting rod through the mounting hole. At this time, the mounting plate is still located on the air blowing path of the exhaust port, so that the mounting plate can still slide on the mounting rod until the operator removes the mounting rod from the sliding groove, thus realizing the unloading process of the mounting plate and cylinder head.

[0014] Optionally, the sliding groove extends through to the side of the placement frame, a limiting plate is slidably disposed within the sliding groove, the mounting rod is disposed on the limiting plate, and the limiting plate is fixed to the placement frame by bolts.

[0015] By adopting the above technical solution, the mounting plate is fixed to the placement frame with bolts, and the mounting rod can be detachably connected to the placement frame. In addition, the sliding groove extends through the side of the placement frame, allowing the limiting plate to be removed from the placement frame. This enables the workers to separate the mounting plate and the mounting rod, so that the mounting plate can be reused repeatedly.

[0016] Optionally, the placement rack has a vertical groove that connects to the sliding groove, and the mounting plate is slidably connected in the vertical groove; when the mounting plate moves from the vertical groove to the sliding groove, the mounting plate drives the rotating plate to rotate.

[0017] By adopting the above technical solution, the mounting plate is located in the vertical groove. When the cylinder head is placed on the mounting plate, the cylinder head increases the weight of the mounting plate, allowing the mounting plate to move smoothly from the vertical groove to the sliding groove. At this time, the mounting plate can drive the rotating plate to rotate, thereby enabling the rotating plate to control the switch to open the air blowing structure.

[0018] Optionally, a limiting spring is provided on the wall of the vertical groove, and the limiting spring abuts against the surface of the mounting plate away from the sliding groove; when the cylinder head is placed on the mounting plate, the limiting spring deforms.

[0019] By adopting the above technical solution, the limiting spring abuts against the surface of the mounting plate away from the sliding groove, allowing the limiting spring to restrict the mounting plate from moving from the vertical groove into the sliding groove due to factors such as vibration, thereby reducing the possibility of the mounting plate sliding in the vertical groove.

[0020] Optionally, the placement rack has a receiving groove, the reset component includes a reset spring, the reset spring is disposed in the receiving groove, the rotating plate is rotatably connected to the receiving groove in the vertical direction, and the reset spring drives the rotating plate to protrude from the receiving groove on the side near the ground.

[0021] By adopting the above technical solution, a reset spring is set in the receiving groove, which enables the reset spring to drive the rotating plate to rotate, allowing one end of the rotating plate to smoothly protrude from the receiving groove. This allows the end of the rotating plate protruding from the receiving groove to be located on the moving path of the mounting plate, so that the mounting plate can smoothly abut against the end of the rotating plate protruding from the receiving groove, thereby enabling the mounting plate to drive the rotating plate to rotate.

[0022] In summary, this application includes at least one of the following beneficial technical effects: The moving mechanism first places the cylinder head, after ultrasonic cleaning in the main body, onto the mounting plate. At this point, the driving component can slide within the sliding groove. Since the rotating plate is located on the sliding path of the mounting plate, the mounting plate can drive the rotating plate to rotate, causing the rotating plate to abut against the switch. This allows the rotating plate to open the air blowing structure, blowing away any residual moisture in the cylinder head. Once the mounting plate no longer abuts against the rotating plate, the resetting component can drive the rotating plate to reset, causing the rotating plate to abut against the switch and close the air blowing structure. The opening and closing of the air blowing structure is controlled by the sliding of the mounting plate. Compared to a continuously operating air blowing structure, the continuous opening and closing of the air blowing structure can effectively reduce energy consumption, achieving energy saving. Furthermore, it eliminates the need for manual monitoring of whether the air blowing structure needs to be operated.

[0023] The rotating plate is rotatably connected to the rotating rod, which extends along the length of the sliding groove, allowing the rotating plate to rotate vertically. The mounting plate continuously abuts against the rotating plate during sliding. Since the length of the rotating rod is less than the length of the exhaust port, air flows from the exhaust port through the driving ramp, continuously moving the mounting plate until it detaches from the rotating plate. At this point, the rotating plate resets, stopping the air-blowing structure and placing the mounting plate on the mounting frame. It then waits for the next mounting plate to slide, activating the air-blowing structure to continue blowing air onto the previous mounting plate, allowing the next mounting plate to move to that position and close the air-blowing structure. Attached Figure Description

[0024] Figure 1 This is a structural schematic diagram of an embodiment of this application; Figure 2 This is an exploded view of the mounting plate in an embodiment of this application; Figure 3 It is along Figure 1 Sectional view of line AA in the middle; Figure 4 yes Figure 3 Enlarged diagram of part B.

[0025] Reference numerals: 1. Main body; 11. Moving mechanism; 12. Air blowing structure; 121. Exhaust port; 2. Placement frame; 21. Vertical groove; 211. Mounting groove; 212. Limiting spring; 213. Perforation; 22. Sliding groove; 221. Receiving groove; 222. Switch; 223. Rotating rod; 224. Rotating plate; 225. Reset component; 23. Limiting plate; 231. Mounting rod; 232. Mounting hole; 3. Mounting plate; 31. Mounting ring; 32. Driving inclined plane. Detailed Implementation

[0026] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0027] This embodiment discloses an energy-saving ultrasonic cleaning device for machining cylinder heads. (Refer to...) Figure 1 An energy-saving ultrasonic cleaning device for processing cylinder heads includes a main body 1, a placement frame 2, and a moving mechanism 11. The placement frame 2 is fixedly connected to the main body 1, and the moving mechanism 11 is disposed on the placement frame 2. The moving mechanism 11 can grip and move the cylinder head, allowing the cylinder head to move from the main body 1 to the placement frame 2.

[0028] Reference Figure 2 The placement rack 2 has a vertical groove 21 extending vertically. A sliding groove 22, connecting the vertical groove 21, extends horizontally and extends through to the side of the placement rack 2 away from the main body 1. Multiple mounting plates 3, L-shaped in arrangement, are provided on the placement rack 2, all positioned within the vertical groove 21. One end of each mounting plate 3 can slide within the vertical groove 21 and the sliding groove 22, while the other end can support the cylinder head.

[0029] Reference Figure 2 One end of the mounting plate 3 is integrally formed with a mounting ring 31, and the vertical groove 21 and the sliding groove 22 are provided with mounting grooves 211 for the mounting ring 31 to slide. When one end of the mounting plate 3 is located in the vertical groove 21 or the sliding groove 22, the mounting ring 31 is located in the mounting groove 211. At this time, the groove wall of the mounting groove 211 abuts against the mounting ring 31 to prevent the mounting plate 3 from detaching from the placement frame 2.

[0030] Reference Figure 2 and Figure 3 The mounting frame 2 has a through hole 213 that connects to the vertical groove 21, through which the mounting plate 3 passes. The through hole 213 is inclined, and the distance between the through hole 213 and the ground gradually decreases along the direction from the through hole 213 to the vertical groove 21. The remaining mounting plates 3 can be located on the mounting frame 2, and can slide from the through hole 213 onto the vertical groove 21, allowing one end of the mounting plate 3 to protrude from the mounting frame 2.

[0031] Reference Figure 2 A limiting spring 212 is fixedly connected to the wall of the vertical groove 21. The limiting spring 212 can deform in the vertical direction and is located on the moving path of the mounting plate 3 from the vertical groove 21 to the sliding groove 22. When the mounting plate 3 is in the vertical groove 21, the mounting plate 3 abuts against the limiting spring 212, at which time the limiting spring 212 can support the mounting plate 3. If the cylinder head is placed on the mounting plate 3, the mounting plate 3 can drive the limiting spring 212 to deform, so that the mounting plate 3 can move smoothly from the vertical groove 21 to the sliding groove 22.

[0032] Reference Figure 3 and Figure 4 The mounting rack 2 is equipped with an air blowing structure 12, which blows air onto the cylinder head on the mounting plate 3 to reduce residual moisture at the cylinder head. A receiving groove 221 is formed on the bottom wall of the sliding groove 22, extending along its length. A switch 222 is fixedly connected to the wall of the receiving groove 221, controlling the opening and closing of the air blowing structure 12.

[0033] Reference Figure 4 A rotating rod 223 is fixedly connected to the wall of the receiving groove 221, and the rotating rod 223 extends along the length of the receiving groove 221. A rotating plate 224 is rotatably connected to the rotating rod 223, and the rotating plate 224 can rotate in the vertical direction and extends along the length of the rotating rod 223.

[0034] Reference Figure 4 A reset element 225 is provided on the bottom wall of the receiving groove 221. The reset element 225 includes a reset spring. One end of the reset spring is fixedly connected to the bottom wall of the receiving groove 221, and the other end of the reset spring is fixedly connected to the end of the rotating plate 224 away from the ground. The reset spring drives the end of the rotating plate 224 near the ground to protrude out of the receiving groove 221, that is, the end of the rotating plate 224 near the ground can be located in the sliding groove 22. At this time, the reset spring is in a compressed state.

[0035] Reference Figure 3 and Figure 4 When the mounting plate 3 falls from the vertical groove 21 into the sliding groove 22, the mounting plate 3 abuts against the protruding end of the rotating plate 224, so that the mounting plate 3 can press the switch 222 through the rotating plate 224, so that the switch 222 controls the air blowing structure 12 to open, allowing the air blowing structure 12 to blow away the moisture in the cylinder head.

[0036] Reference Figure 3 and Figure 4The air blowing structure 12 is provided with an exhaust port 121, which allows gas to pass through the air blowing structure 12. The exhaust port 121 extends along the length direction of the sliding groove 22, and the length of the sliding groove 22 is greater than the length of the exhaust port 121, which is greater than the length of the receiving groove 221.

[0037] Reference Figure 2 and Figure 3 The mounting plate 3 is equipped with a driving component, which includes a driving ramp 32. The driving ramp 32 is located on the side of the mounting plate 3 near the exhaust port 121. The distance between the driving ramp 32 and the ground gradually increases along the direction from the main body 1 to the placement frame 2, and the driving ramp 32 is located on the airflow path in the exhaust port 121.

[0038] Reference Figure 2 , Figure 3 and Figure 4 When the mounting plate 3 opens the air blowing structure 12 via the rotating plate 224, the air in the exhaust port 121 can drive the mounting plate 3 to slide along the sliding groove 22 via the driving inclined surface 32, so that the mounting plate 3 can slide away from the main body 1 until the mounting plate 3 no longer touches the rotating plate 224. At this time, the reset spring drives the rotating plate 224 to rotate, so that the rotating plate 224 is reset. The rotating plate 224 controls the air blowing structure 12 to close via the switch 222, so that the exhaust port 121 will not continue to drive the mounting plate 3 to move in the sliding groove 22.

[0039] Reference Figure 2 , Figure 3 and Figure 4 When the next mounting plate 3 opens the air blowing structure 12 via the rotating plate 224, since the length of the exhaust port 121 is greater than the length of the receiving groove 221, the air in the exhaust port 121 can drive the next mounting plate 3 to move in the sliding groove 22, and at the same time drive the previous mounting plate 3 to move in the sliding groove 22, until the next mounting plate 3 no longer touches the rotating plate 224. At this time, the exhaust port 121 drives the previous mounting plate 3 to continue sliding in the sliding groove 22.

[0040] Reference Figure 1 and Figure 2 A limiting plate 23 is provided inside the sliding groove 22. An installation rod 231 is fixedly connected to the surface of the limiting plate 23. An installation hole 232 for the installation rod 231 to pass through is opened on the surface of the fixed plate. The limiting plate 23 is fixedly connected to the side of the placement frame 2 by bolts. At this time, the limiting plate 23 can block the opening in the through direction of the sliding groove 22, so that the limiting plate 23 can be installed on the placement frame 2.

[0041] Reference Figure 1 , Figure 2 and Figure 3When the exhaust port 121 continues to drive the previous mounting plate 3 to continue sliding in the sliding groove 22, the previous mounting plate 3 can move from the sliding groove 22 to the mounting rod 231, allowing the mounting rod 231 to pass through the mounting hole 232, so that the mounting plate 3 is fixed on the mounting rod 231.

[0042] The implementation principle of an energy-saving ultrasonic cleaning device for processing cylinder heads according to an embodiment of this application is as follows: the moving mechanism 11 drives the cylinder head from the main body 1 to be placed on the mounting plate 3, and the mounting plate 3 falls from the vertical groove 21 into the sliding groove 22. The mounting plate 3 drives the rotating plate 224 to rotate, and the rotating plate 224 starts the air blowing structure 12 through the switch 222, so that the air in the exhaust port 121 can drive the mounting plate 3 to move through the driving inclined surface 32 until the mounting plate 3 no longer abuts the rotating plate 224. Then, the reset spring drives the rotating plate 224 to reset, and the rotating plate 224 controls the air blowing structure 12 to close through the switch 222.

[0043] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," "third," and similar terms used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "an" or "a" and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising" or "including" and similar terms mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including" and their equivalents, and do not exclude other elements or objects. "Above," "below," "left," "right," etc., are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0044] The above description is only a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the design concept of this application should be included within the protection scope of this application.

Claims

1. An energy-saving ultrasonic cleaning device for processing cylinder heads, comprising a main body (1), a mounting frame (2), and a moving mechanism (11), wherein the mounting frame (2) is disposed on the main body (1), the main body (1) is used for ultrasonic cleaning of the cylinder head, the mounting frame (2) is provided with an air blowing structure (12), and the moving mechanism (11) is used to drive the cylinder head to move, characterized in that: The placement rack (2) has a sliding groove (22), and a mounting plate (3) for placing the cylinder head is slidably disposed in the sliding groove (22). The placement rack (2) is provided with a switch (222) for controlling the opening and closing of the air blowing structure (12). A rotating plate (224) is rotatably connected to the placement rack (2). The rotating plate (224) is located on the sliding path of the mounting plate (3). The rotating plate (224) is provided with a reset component (225) for resetting the rotating plate (224). The mounting plate (3) is provided with a driving component, which is used to realize the sliding of the mounting plate (3) on the placement rack (2). When the mounting plate (3) abuts against the rotating plate (224), the rotating plate (224) controls the switch (222) to open.

2. The energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 1, characterized in that: The air blowing structure (12) is provided with an exhaust port (121), which extends along the length of the sliding groove (22). The driving component includes a driving inclined surface (32), which is opened on the surface of the mounting plate (3) near the exhaust port (121). The distance between the driving inclined surface (32) and the ground gradually increases along the direction from the main body (1) to the placement frame (2).

3. The energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 2, characterized in that: A rotating rod (223) is rotatably connected to the placement rack (2), and a rotating plate (224) is rotatably connected to the rotating rod (223). The rotating rod (223) extends along the length of the sliding groove (22), and the length of the rotating rod (223) is less than the length of the exhaust port (121).

4. The energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 3, characterized in that: A mounting rod (231) is detachably connected inside the sliding groove (22), and a mounting hole (232) is provided on the mounting plate (3) for the mounting rod (231) to pass through; when the mounting plate (3) is on the mounting rod (231), the mounting plate (3) is not in the air blowing path of the exhaust port (121).

5. An energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 4, characterized in that: The sliding groove (22) extends through to the side of the placement frame (2), and a limiting plate (23) is slidably disposed in the sliding groove (22). The mounting rod (231) is disposed on the limiting plate (23), and the limiting plate (23) is fixed to the placement frame (2) by bolts.

6. The energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 1, characterized in that: The placement rack (2) has a vertical groove (21) that connects to the sliding groove (22), and the mounting plate (3) is slidably connected in the vertical groove (21); when the mounting plate (3) moves from the vertical groove (21) to the sliding groove (22), the mounting plate (3) drives the rotating plate (224) to rotate.

7. An energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 6, characterized in that: The vertical groove (21) has a limiting spring (212) on its groove wall. The limiting spring (212) abuts against the surface of the mounting plate (3) away from the sliding groove (22). When the cylinder head is placed on the mounting plate (3), the limiting spring (212) deforms.

8. An energy-saving ultrasonic cleaning device for processing cylinder heads according to claim 6, characterized in that: The placement rack (2) has a receiving groove (221), the reset member (225) includes a reset spring, the reset spring is disposed in the receiving groove (221), the rotating plate (224) is rotatably connected to the receiving groove (221) in the vertical direction, and the reset spring drives the rotating plate (224) to protrude from the receiving groove (221) on the side close to the ground.

Images