A winding apparatus

Abstract

The application relates to the technical field of winding machines, and discloses a winding device which comprises a base, a rack arranged on the top outer side of the base, a spool centering mechanism arranged on one side of the top of the base, a spool fixing seat arranged on the other side of the top of the base, a cutting mechanism arranged on one side of the spool fixing seat, a wire guide mechanism arranged on one side of the cutting mechanism, a spool feeding mechanism arranged on the top of the rack, a feeding rack arranged on one side of the base and matched with the spool feeding mechanism, a conveyor belt arranged in the feeding rack, a conveyor belt driving motor arranged on one side of the feeding rack and matched with the conveyor belt, and a spool discharging mechanism arranged on one side of the feeding rack to realize the discharging of the spool. The winding device can realize the automatic and continuous operation of the whole winding process of the spool, thereby effectively improving the production efficiency and the winding product quality, and enhancing the operation stability and the application range of the device.

Description

Technical Field

[0001] This invention relates to the field of winding machine technology, and more specifically, to a winding device. Background Technology

[0002] In the manufacturing process of wire products such as electric wires and cables, metal wire ropes, and optical fiber cables, winding is a core process in the finished product stage. Its function is to neatly wind the continuously produced wire onto a reel according to set parameters, forming a standardized finished coil to meet the needs of subsequent warehousing, transportation, and downstream processing. With the continuous expansion of the wire industry's production capacity and the increasing demands for product precision, the processing accuracy, automation level, and operational stability of reel winding equipment have become key factors directly determining the winding quality and overall production efficiency of wire products.

[0003] However, existing I-beam winding equipment still has many shortcomings in practical applications. On the one hand, the loading and unloading of I-beams generally rely on manual operation. Workers need to repeatedly install empty wheels and disassemble full wheels, which is labor-intensive and inefficient. Moreover, the high-speed rotating winding station also brings high safety hazards. Some equipment with automated loading and unloading functions have insufficient positioning accuracy of their gripping and transfer structures. During operation, faults such as loading deviation and unloading jamming are prone to occur. Frequent shutdowns for adjustment will disrupt the production rhythm and make it difficult to adapt to the needs of high-speed continuous production. On the other hand, the centering accuracy of the existing I-beam spool clamping is generally insufficient. Most of them adopt the clamping method of end face clamping or positioning pin insertion. After long-term use, the wear of the mating surface will lead to the increase of the gap. When the I-beam spool rotates at high speed, it is easy to generate eccentric sway, which will cause uneven wire density and wire tension fluctuation, ultimately resulting in unstable winding quality. At the same time, the traditional clamping structure has a single function, which can only realize basic clamping and fixation. It cannot simultaneously complete the cap removal operation of the I-beam spool end cap. The cap removal and cap installation processes before and after winding need to be completed by additional manual labor or independent workstations, resulting in poor process connection.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Summary of the Invention

[0005] In view of the problems in the related technologies, the present invention proposes a winding device to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by the present invention is as follows: A winding device, comprising: The base has a matching frame on its top outer side; The I-beam wheel centering mechanism is located on one side of the top of the base and is used to fix the I-beam wheel to the knotting mechanism of the winding machine. The I-beam wheel fixing seat is located on the other side of the top of the base; The cutting mechanism is located on one side of the I-beam wheel fixing seat and cooperates with the winding machine knotting mechanism; The wire guide mechanism is located on one side of the cutting mechanism and cooperates with the knotting mechanism of the winding machine; The I-beam feeding mechanism is located at the top of the frame and is used to feed materials onto the I-beams. The feeding rack is located on one side of the base and cooperates with the I-beam wheel feeding mechanism. The feeding rack has a conveyor belt inside and a conveyor belt drive motor that cooperates with the conveyor belt on one side of the feeding rack. The I-beam wheel feeding mechanism is located on one side of the feeding frame, and one end of the I-beam wheel feeding mechanism extends to one side of the I-beam wheel centering mechanism to realize the feeding of the I-beam wheel.

[0007] Furthermore, to achieve high-precision coaxial clamping of the I-beam reel, avoid eccentric wobbling of the I-beam reel during winding, and simultaneously complete the screwing and unscrewing of the I-beam reel end cap, the I-beam reel centering mechanism includes a movable base plate disposed on one side of the top of the base, with a horizontal drive assembly cooperating with the bottom of the movable base plate; a movable mounting seat is disposed on one side of the top of the movable base plate, and the bottom of the movable mounting seat is movably connected to the movable base plate via a first linear guide rail; a mounting seat drive cylinder is disposed on one side of the bottom of the movable mounting seat, and the movable end of the mounting seat drive cylinder is connected to the movable base plate via a cylinder fixing seat; a movable mounting seat is disposed on one side of the top of the movable mounting seat. The servo motor has a mounting positioning ring on the top side of the movable mounting base. The mounting positioning ring has several movable jaws evenly arranged inside, and jaw drive cylinders that mate with the movable jaws are evenly arranged on the outer circumference of the mounting positioning ring. A sleeve is located inside the mounting positioning ring, with one side of the sleeve attached to a sleeve shaft that mates with it. One end of the sleeve shaft passes through the movable mounting base and connects to the servo motor. An inclined plate is located on the top side of the movable base plate. The bottom of the inclined plate is connected to the movable base plate via an inclined plate fixing seat. A cylinder bracket is located on the outer side of the inclined plate, and bracket drive cylinders are located on both sides of the bottom of the cylinder bracket. The horizontal drive assembly includes second linear guides mounted on both sides of the bottom of the movable base plate. A horizontal drive cylinder is located on one side of the second linear guide rail, with its middle connected to the base. The movable end of the horizontal drive cylinder is connected to one end of the movable base plate to drive the movable base plate to move on the second linear guide rail.

[0008] Furthermore, to ensure a smooth and controllable winding process and precise cutting of the wire ends, the cutting mechanism includes a cutting moving cylinder mounted on one side of the top of the I-beam wheel fixing base. The movable end of the cutting moving cylinder is connected to a cutting drive cylinder, and the bottom end of the cutting drive cylinder is connected to a cooperating scissor. The wire guiding mechanism includes a wire guide wheel seat mounted on the top of the I-beam wheel fixing base. Several wire guide drive cylinders are installed inside the wire guide wheel seat. The movable end of the wire guide drive cylinder extends to one side of the wire guide wheel seat and is connected to the wire guide wheel fixing plate. Several horizontal wire guide wheels are provided at the bottom of the wire guide wheel fixing plate, and several vertical wire guide wheels are provided on one side of the wire guide wheel fixing plate.

[0009] Furthermore, to automatically supply and accurately load empty I-beams, improving loading efficiency and positioning accuracy while reducing the risks of manual operation, the I-beam loading mechanism includes a positioning plate mounted on the top of the frame, with a connecting plate on top of the positioning plate; a mounting plate on top of the connecting plate, with a loading drive motor at one end of the top of the mounting plate and a moving plate at the other end; one end of the moving plate is connected to the bottom of the chain, with sprockets at both ends of the chain, one set of sprockets connected to the output shaft of the loading drive motor, and the other set of sprockets... The wheel is connected to the mounting plate via a sprocket fixing seat. The bottom of the movable plate is connected to the mounting plate via several third linear guides. A connecting rod is inserted through the middle of the movable plate, and a connecting rod fixing plate is installed at the bottom of the connecting rod. Both ends of the connecting rod are connected to the movable plate and the connecting rod fixing plate respectively via connecting rod fixing seats. Vertical drive cylinders are installed on both sides of the top of the connecting rod fixing plate, and the bottom ends of the two sets of vertical drive cylinders are connected to the top sides of the fixing frame respectively. Two sets of cooperating mechanical claws are installed at the bottom of the fixing frame, and one side of the mechanical claw is connected to the fixing frame via a clamping drive cylinder. The mounting plate is inclined towards the positioning plate from the connecting rod, and the movement of the connecting rod is inclined. Several guide limit rods are installed at the top of the fixing frame, and the top ends of the guide limit rods pass through the connecting rod fixing plate and extend above the connecting rod fixing plate.

[0010] Furthermore, to automatically unload and discharge the finished I-beams and avoid jamming and collisions, the I-beam unloading mechanism includes a frame mounted on one side of the base, with a bearing plate inside the frame; a lifting seat is provided at one end of the frame to cooperate with the bearing plate, and both sides of the top of the lifting seat are driven by lifting cylinders, with a cylinder fixing plate between the two sets of lifting cylinders, one side of which is connected to the frame through a cover; guide frames are provided on both sides of the lifting seat to cooperate with it, and one side of the guide frame is connected to the frame. The frame is connected to the guide frame, and a limiting frame that cooperates with the lifting seat is set on the other side of the frame. A feeding drive cylinder is set on one side of the frame, and one end of the feeding drive cylinder is fixedly connected to the frame, while the other end of the feeding drive cylinder is movably connected to one end of the drive rod. The other end of the drive rod is movably connected to the rotating shaft located at the top of the frame. Both ends of the rotating shaft are movably connected to the frame through bearing seats. A movable baffle is set on the outside of the rotating shaft, and the movable baffle is inclined downward toward the inside of the cover to limit the feeding of the I-beam wheel. The bearing plate is inclined downward toward the limiting frame by the I-beam wheel centering mechanism so that the I-beam wheel can automatically feed under the action of gravity.

[0011] The beneficial effects of this invention are as follows: 1) This invention, through the coordinated operation of the I-beam wheel centering mechanism, cutting mechanism, wire guide mechanism, I-beam wheel feeding mechanism, and I-beam wheel unloading mechanism, can realize the automated continuous operation of the entire process of I-beam wheel winding, thereby effectively improving production efficiency and the quality of the wound product, and enhancing the stability and applicability of the equipment.

[0012] 2) The I-beam wheel centering mechanism of the present invention can not only achieve high-precision coaxial centering and clamping of the I-beam wheel, avoid eccentric shaking of the I-beam wheel during the winding process, and ensure the flatness of the wire winding and the uniformity of the wire arrangement, but also simultaneously complete the screwing and unscrewing of the end cap of the I-beam wheel, realizing the integration of clamping and positioning and unscrewing operations, and greatly improving the functional integration of the equipment and the efficiency of the process flow.

[0013] 3) This invention can not only accurately cut the wire ends through the cutting mechanism to ensure the consistency of wire length and improve the processing quality stability of the beginning and end of the winding, but also guide the wire in multiple directions through the conductor mechanism to regulate the wire's routing posture, avoid wire deviation, scratches and messy wiring, and ensure that the winding process is smooth and controllable.

[0014] 4) This invention can automatically supply and accurately load empty I-beams through the cooperation of the I-beam loading mechanism and the unloading frame, replacing manual operation, improving loading efficiency and positioning accuracy, and reducing the risk of manual operation. Moreover, it can automatically unload finished I-beams through the I-beam unloading mechanism. The unloading process is smooth and orderly, effectively avoiding I-beam jamming and collision, and ensuring stable unloading rhythm. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a winding device according to an embodiment of the present invention; Figure 2 yes Figure 1 Side view; Figure 3 This is a schematic diagram of the internal structure of a winding device according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of the I-beam wheel centering mechanism in a winding device according to an embodiment of the present invention; Figure 5 This is a cross-sectional view of the I-beam wheel centering mechanism in a winding device according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the installation of an inclined plate in a winding device according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the I-beam reel feeding mechanism in a winding device according to an embodiment of the present invention.

[0017] In the picture: 1. Base; 2. Frame; 3. I-beam wheel centering mechanism; 301. Movable base plate; 302. Horizontal drive assembly; 3021. Second linear guide rail; 3022. Horizontal drive cylinder; 303. Movable mounting base; 304. First linear guide rail; 305. Mounting base drive cylinder; 306. Servo motor; 307. Mounting positioning ring; 308. Movable slip; 309. Slip drive cylinder; 310. Sleeve; 311. Sleeve shaft; 31 2. Inclined plate; 313. Cylinder bracket; 314. Bracket drive cylinder; 4. I-beam wheel; 5. Winding machine knotting mechanism; 6. I-beam wheel fixing seat; 7. Cutting mechanism; 701. Cutting moving cylinder; 702. Cutting drive cylinder; 703. Scissors; 8. Wire guiding mechanism; 801. Wire guiding wheel seat; 802. Wire guiding drive cylinder; 803. Wire guiding wheel fixing plate; 804. Horizontal wire guiding wheel; 805. Vertical wire guiding wheel; 9. I-beam wheel feeder Structure; 901, Positioning plate; 902, Connecting plate; 903, Mounting plate; 904, Feeding drive motor; 905, Moving plate; 906, Chain; 907, Sprocket; 908, Sprocket fixing seat; 909, Third linear guide rail; 910, Connecting rod; 911, Connecting rod fixing plate; 912, Connecting rod fixing seat; 913, Vertical drive cylinder; 914, Fixing frame; 915, Mechanical gripper; 916, Clamping drive cylinder; 917, Guide limiter Positioning rod; 10. Feeding rack; 11. I-beam wheel feeding mechanism; 1101. Frame; 1102. Bearing plate; 1103. Lifting seat; 1104. Lifting cylinder; 1105. Cylinder fixing plate; 1106. Cover; 1107. Guide frame; 1108. Limit frame; 1109. Feeding drive cylinder; 1110. Drive rod; 1111. Rotating shaft; 1112. Bearing seat; 1113. Movable baffle; 12. Conveyor belt drive motor. Detailed Implementation

[0018] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these drawings, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0019] According to an embodiment of the present invention, a winding device is provided.

[0020] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-7 As shown, the winding device according to an embodiment of the present invention includes: A base 1, with a matching frame 2 provided on the outer top of the base 1; The I-beam wheel centering mechanism 3 is located on one side of the top of the base 1 and is used to fix the I-beam wheel 4 onto the winding machine knotting mechanism 5. The I-beam wheel fixing seat 6 is located on the other side of the top of the base 1; The cutting mechanism 7 is located on one side of the I-beam wheel fixing seat 6 and cooperates with the winding machine knotting mechanism 5; The wire mechanism 8 is located on one side of the cutting mechanism 7 and cooperates with the winding machine knotting mechanism 5; The I-beam feeding mechanism 9 is located on the top of the frame 2 and is used to feed the I-beam 4. The feeding rack 10 is located on one side of the base 1 and cooperates with the I-beam wheel feeding mechanism 9. The feeding rack 10 has a conveyor belt inside and a conveyor belt drive motor 12 that cooperates with the conveyor belt is located on one side of the feeding rack 10. The I-beam wheel feeding mechanism 11 is located on one side of the feeding rack 10, and one end of the I-beam wheel feeding mechanism 11 extends to one side of the I-beam wheel centering mechanism 3 to realize the feeding of the I-beam wheel 4.

[0021] In practical applications, the integrated layout of the base 1 and frame 2, along with the coordinated operation of the I-beam wheel feeding mechanism 9, the unloading rack 10, and the I-beam wheel unloading mechanism 11, seamlessly connects processes such as cap removal, winding, cutting, and unloading. This enables fully automated operation of the I-beam wheel 4, including automatic feeding, precise loading, cap removal, winding, and automatic unloading, eliminating the need for manual intervention in loading and unloading processes. This significantly reduces labor intensity and costs, unifies production rhythm, and improves the stability of continuous production capacity. The conveyor belt inside the unloading rack 10, in conjunction with the conveyor belt drive motor 12, continuously supplies empty I-beam wheels. The I-beam wheel feeding mechanism 9 automatically grabs and loads the material, while the I-beam wheel unloading mechanism 11 automatically unloads the finished product, ensuring smooth transitions between processes.

[0022] In one embodiment, the I-beam wheel centering mechanism 3 includes a movable base plate 301 disposed on one side of the top of the base 1, with a horizontal drive assembly 302 cooperating with the bottom of the movable base plate 301; a movable mounting seat 303 is disposed on one side of the top of the movable base plate 301, and the bottom of the movable mounting seat 303 is movably connected to the movable base plate 301 via a first linear guide rail 304; a mounting seat drive cylinder 305 is disposed on one side of the bottom of the movable mounting seat 303, and the movable end of the mounting seat drive cylinder 305 is connected to the movable base plate 301 via a cylinder fixing seat; a servo motor 306 is disposed on one side of the top of the movable mounting seat 303, and a mounting positioning ring 307 is disposed on the other side of the top of the movable mounting seat 303. The positioning ring 307 has several movable slips 308 evenly arranged inside, and slip drive cylinders 309 that cooperate with the movable slips 308 are evenly arranged on the outer circumference of the positioning ring 307. The positioning ring 307 has a sleeve 310 inside, one side of the sleeve 310 is set with a sleeve shaft 311 that cooperates with it, and one end of the sleeve shaft 311 passes through the movable mounting base 303 and is connected to the servo motor 306. The other side of the top of the movable base plate 301 is provided with an inclined plate 312, the bottom of the inclined plate 312 is connected to the movable base plate 301 through an inclined plate fixing seat, the outer side of the inclined plate 312 is provided with a cylinder bracket 313, and the bottom two sides of the cylinder bracket 313 are provided with bracket drive cylinders 314. The horizontal drive assembly 302 includes a second linear guide rail 3021 installed on both sides of the bottom of the movable base plate 301. A horizontal drive cylinder 3022 is provided on one side of the second linear guide rail 3021, and the middle part of the horizontal drive cylinder 3022 is connected to the base 1. The movable end of the horizontal drive cylinder 3022 is connected to one end of the movable base plate 301 to drive the movable base plate 301 to move on the second linear guide rail 3021.

[0023] In practical applications, the I-beam reel centering mechanism 3 employs a radial clamping centering structure with multiple sets of movable jaws 308. The movable jaws 308 within the mounting positioning ring 307 are driven synchronously by the jaw drive cylinder 309, achieving high-precision coaxial centering and clamping of the I-beam reel 4. This effectively prevents eccentric swaying during high-speed rotation of the I-beam reel 4, ensuring the flatness of the wire winding and the uniformity of the wire arrangement. Simultaneously, the movable jaws 308, in conjunction with the sleeve 310 and servo motor 306, can synchronously complete the screwing and unscrewing of the I-beam reel end caps, eliminating the need for a separate unscrewing station. This integrates clamping and unscrewing operations, significantly improving equipment functionality and process flow efficiency. Combined with the multi-dimensional position adjustment of the movable mounting base 303 and the horizontal drive component 302, the clamping position can be flexibly adjusted to accommodate different specifications of I-beam reels, enhancing equipment versatility and production flexibility.

[0024] In one embodiment, the cutting mechanism 7 includes a cutting moving cylinder 701 mounted on one side of the top of the I-beam wheel fixing seat 6. The movable end of the cutting moving cylinder 701 is connected to a cutting driving cylinder 702, and the bottom end of the cutting driving cylinder 702 is connected to a cooperating scissors 703.

[0025] In practical applications, the cutting mechanism 7 uses the dual-cylinder linkage of the cutting moving cylinder 701 and the cutting driving cylinder 702 to drive the scissors 703 to move precisely to the cutting station and complete the cutting of the thread ends. The cutting position is highly accurate and the thread length is consistent, which improves the quality stability of the beginning and end of the winding.

[0026] In one embodiment, the wire guide mechanism 8 includes a wire guide wheel seat 801 mounted on the top of the I-beam wheel fixing base 6. The wire guide wheel seat 801 is provided with a plurality of wire guide drive cylinders 802. The movable end of the wire guide drive cylinder 802 extends to one side of the wire guide wheel seat 801 and is connected to the wire guide wheel fixing plate 803. The bottom of the wire guide wheel fixing plate 803 is provided with a plurality of horizontal wire guide wheels 804, and one side of the wire guide wheel fixing plate 803 is provided with a plurality of vertical wire guide wheels 805.

[0027] In practical applications, the wire guide mechanism 8, through the combined guiding structure of the horizontal wire guide wheel 804 and the vertical wire guide wheel 805, and in conjunction with the wire drive cylinder 802 driving the wire guide wheel fixing plate 803 to adjust its position, can achieve multi-directional limiting guidance of the wire, stabilize the wire tension, avoid wire deviation, surface scratches and wire routing chaos, and ensure that the wire is arranged neatly during the winding process.

[0028] In one embodiment, the I-beam reel feeding mechanism 9 includes a positioning plate 901 mounted on the top of the frame 2, a connecting plate 902 on the top of the positioning plate 901, a mounting plate 903 on the top of the connecting plate 902, a feeding drive motor 904 at one end of the top of the mounting plate 903, and a moving plate 905 at the other end of the top of the mounting plate 903; one end of the top of the moving plate 905 is connected to the bottom of the chain 906, both ends of the chain 906 are provided with sprockets 907 that cooperate with it, and one set of sprockets 907 is connected to the output shaft of the feeding drive motor 904, and the other set of sprockets 907 is connected to the mounting plate 903 through a sprocket fixing seat 908; the moving plate 905 The bottom of the moving plate 905 is connected to the mounting plate 903 via several third linear guide rails 909. A connecting rod 910 is inserted through the middle of the moving plate 905. A connecting rod fixing plate 911 is provided at the bottom of the connecting rod 910, and both ends of the connecting rod 910 are connected to the moving plate 905 and the connecting rod fixing plate 911 respectively via connecting rod fixing seats 912. Vertical drive cylinders 913 are provided on both sides of the top of the connecting rod fixing plate 911, and the bottom ends of the two sets of vertical drive cylinders 913 are connected to the top sides of the fixing frame 914 respectively. Two sets of cooperating mechanical claws 915 are provided at the bottom of the fixing frame 914, and one side of the mechanical claw 915 is connected to the fixing frame 914 via a clamping drive cylinder 916. The mounting plate 903 is inclined towards the positioning plate 901 by the connecting rod 910, and the movement of the connecting rod 910 is an inclined movement, so that the I-beam 4 grasped by the mechanical claw 915 can move precisely to the corresponding loading position. The top of the fixing frame 914 is provided with several guide limiting rods 917, and the top of the guide limiting rods 917 passes through the connecting rod fixing plate 911 and extends to the top of the connecting rod fixing plate 911.

[0029] In practical applications, the I-beam wheel feeding mechanism 9 adopts a transmission method of chain 906 and third linear guide rail 909. The feeding drive motor 904 drives the moving plate 905 to tilt and move through the sprocket 907. In conjunction with the vertical drive cylinder 913, the fixed frame 914 and mechanical claw 915 are raised and lowered, which can accurately complete the gripping and transfer of the I-beam wheel 4 with high positioning accuracy and smooth operation. The guide limit rod 917 guides and limits the lifting action to avoid gripping deviation and shaking.

[0030] In one embodiment, the I-beam wheel unloading mechanism 11 includes a frame 1101 mounted on one side of the base 1, with a bearing plate 1102 disposed inside the frame 1101; a lifting seat 1103 cooperating with the bearing plate 1102 is provided at one end of the frame 1101; both sides of the top of the lifting seat 1103 are driven by lifting cylinders 1104, and a cylinder fixing plate 1105 is provided between the two sets of lifting cylinders 1104; one side of the cylinder fixing plate 1105 is connected to the frame 1101 through a cover 1106; both sides of the lifting seat 1103 are provided with guide frames 1107 cooperating with it, and one side of the guide frame 1107 is connected to the frame 1101, and the other side of the guide frame 1107 is provided with... A limiting frame 1108 is provided to cooperate with the lifting seat 1103; a feeding drive cylinder 1109 is provided on one side of the frame 1101, and one end of the feeding drive cylinder 1109 is fixedly connected to the frame 1101, while the other end of the feeding drive cylinder 1109 is movably connected to one end of the drive rod 1110. The other end of the drive rod 1110 is movably connected to the rotating shaft 1111 located at the top of the frame 1101; both ends of the rotating shaft 1111 are movably connected to the frame 1101 through bearing seats 1112, and a movable baffle 1113 is provided on the outer side of the rotating shaft 1111, which is inclined downward toward the inside of the cover 1106 to limit the feeding of the I-beam wheel 4. The bearing plate 1102 is inclined downward toward the limiting frame 1108 by the I-beam wheel centering mechanism 3 so that the I-beam wheel can automatically feed under the action of gravity.

[0031] In practical applications, the I-beam wheel unloading mechanism 11 adopts an inclined bearing plate 1102, which uses gravity to realize the automatic sliding unloading of the I-beam wheel 4. The structure is simple and reliable. With the guidance and limiting of the lifting seat 1103, the guide frame 1107 and the limiting frame 1108, and the unloading drive cylinder 1109 driving the movable baffle 1113 to flip and limit through the drive rod 1110, the unloading rhythm can be precisely controlled, avoiding jamming and collision of the I-beam wheel, and ensuring a smooth and orderly unloading process.

[0032] During unloading, the drive cylinder of the right-side bracket retracts, allowing the I-beam wheel 4 located on the inclined plate 312 to move onto the support plate 1102 under gravity. It then moves towards the lifting seat 1103 via the support plate 1102. When the I-beam wheel 4 reaches the position of the movable baffle 1113, it is blocked. At this time, the drive cylinder 1109 extends, causing the drive rod 1110 to rotate the rotating shaft 1111 and the movable baffle 1113 counterclockwise, releasing the restriction on the I-beam wheel 4. Subsequently, the I-beam wheel 4 moves into the lifting seat 1103 (at this time, the baffle on the limit frame 1108 can play a certain limiting effect on the I-beam wheel 4). The lifting cylinder 1104 can drive the lifting seat 1103 and the I-beam wheel 4 inside to move downward. When it reaches the bottom, the limit frame 1108 no longer restricts the I-beam wheel 4, and the I-beam wheel 4 can then complete the unloading.

[0033] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A winding device, characterized in that, include: A base, with a matching frame installed on the outer top of the base; The I-beam wheel centering mechanism is located on one side of the top of the base and is used to fix the I-beam wheel to the knotting mechanism of the winding machine. An I-beam wheel fixing seat is located on the other side of the top of the base; The cutting mechanism is located on one side of the I-beam wheel fixing seat and cooperates with the winding machine knotting mechanism; The wire guide mechanism is located on one side of the cutting mechanism and cooperates with the knotting mechanism of the winding machine; The I-beam feeding mechanism is located at the top of the frame and is used to feed the I-beams. A feeding rack is set on one side of the base and cooperates with the I-beam wheel feeding mechanism. The feeding rack has a conveyor belt inside and a conveyor belt drive motor that cooperates with the conveyor belt is set on one side of the feeding rack. An I-beam wheel feeding mechanism is located on one side of the feeding frame, and one end of the I-beam wheel feeding mechanism extends to one side of the I-beam wheel centering mechanism to realize the feeding of the I-beam wheel.

2. The winding device according to claim 1, characterized in that, The I-beam wheel centering mechanism includes a movable base plate disposed on one side of the top of the base, and the bottom of the movable base plate is disposed on a horizontal drive assembly that cooperates with it; The movable base plate has a movable mounting seat on one side of its top, and the bottom of the movable mounting seat is movably connected to the movable base plate via a first linear guide rail. The movable mounting seat has a mounting seat drive cylinder on one side of its bottom, and the movable end of the mounting seat drive cylinder is connected to the movable base plate via a cylinder fixing seat. A servo motor is provided on one side of the top of the movable mounting base, and a mounting positioning ring is provided on the other side of the top of the movable mounting base. Several movable slips are evenly arranged inside the mounting positioning ring, and slip drive cylinders that cooperate with the movable slips are evenly arranged on the outer circumference of the mounting positioning ring. The mounting and positioning ring has a sleeve inside, one side of which is set with a sleeve shaft that mates with it, and one end of the sleeve shaft passes through the movable mounting seat and is connected to the servo motor. An inclined plate is provided on the other side of the top of the movable base plate. The bottom of the inclined plate is connected to the movable base plate through an inclined plate fixing seat. A cylinder bracket is provided on the outer side of the inclined plate, and a bracket drive cylinder is provided on both sides of the bottom of the cylinder bracket.

3. A winding device according to claim 2, characterized in that, The horizontal drive assembly includes a second linear guide rail installed on both sides of the bottom of the movable base plate. A horizontal drive cylinder is provided on one side of the second linear guide rail, and the middle of the horizontal drive cylinder is connected to the base. The movable end of the horizontal drive cylinder is connected to one end of the movable base plate to drive the movable base plate to move on the second linear guide rail.

4. The winding device according to claim 1, characterized in that, The cutting mechanism includes a cutting moving cylinder mounted on one side of the top of the I-beam wheel fixing base. The moving end of the cutting moving cylinder is connected to a cutting drive cylinder, and the bottom end of the cutting drive cylinder is connected to a pair of scissors.

5. A winding device according to claim 1, characterized in that, The wire guide mechanism includes a wire guide wheel seat mounted on the top of the I-beam wheel fixing seat, and the wire guide wheel seat is provided with a plurality of wire drive cylinders inside; The movable end of the wire drive cylinder extends to one side of the wire pulley seat and is connected to the wire pulley fixing plate; The bottom of the guide wheel fixing plate is provided with several horizontal guide wheels, and one side of the guide wheel fixing plate is provided with several vertical guide wheels.

6. A winding device according to claim 1, characterized in that, The I-beam reel feeding mechanism includes a positioning plate installed on the top of the frame, and a connecting plate is provided on the top of the positioning plate; The top of the connecting plate is provided with a mounting plate, one end of the top of the mounting plate is provided with a feeding drive motor, and the other end of the top of the mounting plate is provided with a movable plate. The top end of the movable plate is connected to the bottom of the chain. Both ends of the chain are equipped with sprockets that cooperate with it. One set of sprockets is connected to the output shaft of the feeding drive motor, and the other set of sprockets is connected to the mounting plate through the sprocket fixing seat. The bottom of the movable plate is connected to the mounting plate via several third linear guide rails. A connecting rod is inserted through the middle of the movable plate. A connecting rod fixing plate is provided at the bottom of the connecting rod. Both ends of the connecting rod are connected to the movable plate and the connecting rod fixing plate respectively via connecting rod fixing seats. The top two sides of the connecting rod fixing plate are equipped with vertical drive cylinders, and the bottom ends of the two sets of vertical drive cylinders are respectively connected to the top two sides of the fixing frame. The bottom of the fixing frame is equipped with two sets of cooperating mechanical claws, and one side of the mechanical claw is connected to the fixing frame through a clamping drive cylinder.

7. A winding device according to claim 6, characterized in that, The mounting plate is inclined toward the positioning plate by the connecting rod, and the movement of the connecting rod is an inclined movement.

8. A winding device according to claim 6, characterized in that, The top of the fixing frame is provided with several guide limiting rods, and the top of the guide limiting rods passes through the connecting rod fixing plate and extends to the top of the connecting rod fixing plate.

9. A winding device according to claim 1, characterized in that, The I-beam wheel unloading mechanism includes a frame installed on one side of the base, and a bearing plate is provided inside the frame; One end of the frame is equipped with a lifting seat that cooperates with the bearing plate. Both sides of the top of the lifting seat are driven by lifting cylinders, and a cylinder fixing plate is provided between the two sets of lifting cylinders. One side of the cylinder fixing plate is connected to the frame through a cover. The lifting platform is equipped with guide frames on both sides, one side of which is connected to the frame body, and the other side of which is equipped with a limiting frame that cooperates with the lifting platform. A feeding drive cylinder is provided on one side of the frame, and one end of the feeding drive cylinder is fixedly connected to the frame, the other end of the feeding drive cylinder is movably connected to one end of the drive rod, and the other end of the drive rod is movably connected to the rotating shaft located at the top of the frame. Both ends of the rotating shaft are movably connected to the frame via bearing seats. A movable baffle is provided on the outer side of the rotating shaft, and the movable baffle is inclined downward toward the inside of the cover to limit the feeding of the H-beam wheel.

10. A winding device according to claim 9, characterized in that, The bearing plate is inclined downwards towards the limiting frame by the I-beam wheel centering mechanism so that the I-beam wheel can automatically feed the material under the action of gravity.

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