A setting device and method for wrinkle-resistant and non-iron-wrapping functional fabrics.

Abstract

This invention discloses a setting device and method for wrinkle-resistant and non-iron-feeling functional fabrics, belonging to the field of garment fabric processing technology. It aims to solve the problems of unstable fabric conveying tension, uneven dyeing, easy wrinkling during cooling, and inconvenient replacement of supporting components in existing setting devices. The device includes a frame, drive box, drying box, dyeing box, cooling box, conveyor belt, servo motor, drive shaft, and placement assembly. The dyeing box is equipped with a liquid storage chamber, hemispherical protrusions, and arc-shaped clearance grooves, which can achieve uniform dyeing of the fabric and recover excess working liquid. The cooling pipes in the cooling box form a temperature gradient to prevent a sudden drop in fabric temperature. The placement assembly can maintain stable tension as the fabric decreases and can also disconnect the supporting component from the drive shaft when little fabric remains, ensuring the conveying of the remaining fabric. It also facilitates the disassembly and replacement of the supporting component. This device is mainly used for setting processing of wrinkle-resistant and non-iron-feeling functional fabrics, improving setting quality and operational continuity, and reducing working liquid consumption.

Description

Technical Field

[0001] This invention relates to the field of wrinkle-resistant and non-iron-wrapping functional fabric technology, and in particular to a setting device and setting method for wrinkle-resistant and non-iron-wrapping functional fabric. Background Technology

[0002] Wrinkle-resistant and wrinkle-free garment fabrics require multiple setting processes during production, including resin impregnation, drying, and cooling, to impart lasting wrinkle-resistant and wrinkle-free properties. Currently, when processing roll-shaped fabrics, the fabric is wound onto a support component. As the fabric is continuously conveyed and consumed, the diameter of the fabric on the support component gradually decreases, making it difficult to maintain stable tension during fabric conveying. This can easily lead to wrinkles and shifting of the fabric, affecting the setting effect.

[0003] Meanwhile, during the dyeing process, uneven adhesion of the resin working solution and the inability to effectively recover excess working solution often occur. This not only affects the consistency of the wrinkle-resistant and non-iron-care properties of the fabric after setting but also causes waste of the working solution. During the cooling process, if the temperature of the fabric drops suddenly, it can easily lead to defects such as uneven shrinkage and wrinkling on the fabric surface, further reducing the setting quality.

[0004] Furthermore, the connection method between the fabric-bearing components and the drive structure makes it difficult to quickly disassemble and replace the components after the fabric is exhausted. Moreover, it is difficult to quickly reset and ensure accurate positioning after replacement, which affects the continuous shaping of subsequent fabrics and is not conducive to the smooth progress of the production process. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing shaping equipment, such as unstable fabric conveying tension, uneven dyeing, easy wrinkling during cooling, and inconvenient replacement of bearing components. The invention proposes a shaping equipment and method for wrinkle-resistant and non-iron garment functional fabrics.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A shaping device for wrinkle-resistant and non-iron-wrapping functional fabrics includes a frame, with drive boxes fastened to both sides of the top of the frame, and a drying box fastened to the top of the frame. A dyeing tank is fixedly installed on one side of the drying oven. A liquid storage cavity is opened on the bottom inner wall of the dyeing tank. A hemispherical protrusion is fixedly installed on one side of the top inner wall. An arc-shaped clearance groove communicating with the liquid storage cavity is opened on the top inner wall. A cooling box is fixedly installed on the inner wall of the other side of the drying oven. A strip cavity is opened in the middle of the cooling box, and two cooling pipes are fixedly embedded inside, located on both sides of the strip cavity respectively. A drive shaft I is rotatably installed on the inner wall of the drive box. Pulleys are fixedly sleeved on the outer walls of the two drive shafts I. The same conveyor belt is driven sleeved on the outer walls of the multiple pulleys. A servo motor is fixedly mounted on the inner wall of the bottom of the frame. The output shaft of the servo motor and one end of the drive shaft I are both fixedly fitted with synchronous pulleys I. The outer walls of the two synchronous pulleys I are fitted with the same synchronous belt I. The inner wall of the frame is rotatably connected to the same drive shaft II. The outer wall of drive shaft II is fitted with a placement component for placing the fabric. The fabric is conveyed to the dyeing tank by the conveyor belt, passes around the hemispherical protrusion and enters the liquid storage chamber to be impregnated with the resin working liquid. Excess working liquid flows back to the liquid storage chamber through the arc-shaped relief groove, and then passes through the strip cavity after being dried in the drying box. The cooling liquid circulating in the cooling pipe forms a temperature gradient to avoid a sudden drop in fabric temperature.

[0007] In one possible design, the placement assembly includes a limiting plate slidably sleeved on the drive shaft II, a limiting ring threaded on the drive shaft II, a cylindrical cover movably sleeved on the drive shaft II, a positioning ring fixedly sleeved on the drive shaft II, and a fixed circular plate rotatably sleeved on the outer wall of the positioning ring and fastened to the inner wall of the frame by bolts. The limiting ring is located on one side of the limiting plate and is used to limit the limiting plate. The cylindrical cover is used to roll up the fabric. The positioning ring is assembled with the positioning groove opened at one end of the cylindrical cover to realize the positioning and placement of the cylindrical cover.

[0008] In one possible design, the fixed circular plate has a circular hole and a sliding groove II inside, the positioning ring is rotatably assembled in the circular hole, and one end of the sliding groove II is connected to the circular hole. A clearance groove is provided on the side of the fixed circular plate near the cylindrical cover. A limiting component for limiting the cylindrical cover is provided in the clearance groove. The limiting component includes two sliding grooves I symmetrically opened on the inner wall of the clearance groove, a slider I slidably assembled in the sliding groove I, and a tension spring II connecting the slider I and the inner wall of the sliding groove I. An arc-shaped pressure ring is fixed on one side of the slider I. In its natural state, the tension spring II causes the two arc-shaped pressure rings to move away from each other and abut against the inner wall of the clearance groove, thereby avoiding the positioning rod.

[0009] In one possible design, the inner wall of the positioning groove has two symmetrically arranged positioning holes, the positioning ring has a rectangular hole, a sliding plate I is slidably assembled in the rectangular hole, a plurality of compression springs II are connected between one side of the sliding plate I and the inner wall of the rectangular hole, and three positioning rods arranged in a triangle are fixedly mounted on one side of the sliding plate I. Two of the positioning rods engage with the positioning holes, while one end of the other positioning rod is located in the clearance groove. The elastic force of the compression spring II pushes the positioning rod to remain extended, thereby achieving synchronous rotation of the drive shaft II and the cylindrical cover and ensuring continuous fabric feeding.

[0010] In one possible design, an arc-shaped plate is slidably fitted inside the sliding groove II, and a pressure plate is fixedly installed on one side of the arc-shaped plate. The arc-shaped plate and two arc-shaped pressure rings together form a ring and are used in conjunction with the positioning rod. A movable block is fixedly installed on one side of the curved plate, and a fixed mounting plate is fixedly installed on the other side of the fixed circular plate. The fixed mounting plate and the movable block are connected by the same tension spring I. The tension of tension spring I can drive the pressure plate to gradually press against the fabric as the fabric on the cylindrical cover decreases, ensuring stable fabric conveying tension.

[0011] In one possible design, two symmetrically arranged sliding grooves II are provided on one side of the fixed circular plate. The sliding grooves II are connected to the relief grooves. A slider II is slidably assembled in the sliding grooves II. One end of the slider II is inclined and is used in conjunction with the arc-shaped pressure ring. A rectangular groove is provided on one side of slider II. An arc-shaped protrusion is slidably fitted inside the rectangular groove. The same compression spring I is connected between one side of the arc-shaped protrusion and the inner wall of the rectangular groove. Multiple interconnected rectangular slots are provided on the inner wall of one side of slider II. The rectangular slots engage with the arc-shaped protrusion to fix the position of slider II and pressure plate and prevent pressure plate from resetting.

[0012] In one possible design, the inner wall of the slide groove II is provided with a connected longitudinal slide groove, and a strip connecting plate is slidably assembled in the longitudinal slide groove. Multiple tension springs III are connected between one side of the strip connecting plate and the inner wall of the longitudinal slide groove. The strip connecting plate is located on one side of multiple rectangular slots and is used to block the rectangular slots. The fixed circular plate has a rectangular cavity inside, which is connected to two longitudinal sliding grooves. A trapezoidal plate is slidably assembled inside the rectangular cavity. An adjusting bolt is threaded through one side of the fixed circular plate. One end of the adjusting bolt is rotatably connected to one side of the trapezoidal plate. One side of the trapezoidal plate abuts against two strip connecting plates and is used to push the strip connecting plates to move.

[0013] In one possible design, when the pressure plate moves to its farthest point and the remaining fabric is minimal, the arc-shaped plate moves from the sliding groove II into the circular hole. One end of the slider II enters the clearance groove and pushes the two arc-shaped pressure rings closer to each other. The arc-shaped pressure rings and the arc-shaped plate form a complete ring and squeeze the positioning rod, causing the positioning rod to move out of the positioning hole. This disconnects the cylindrical cover from the drive shaft II, and the positioning ring rotates independently with the drive shaft II, ensuring the continuous delivery of the remaining fabric.

[0014] In one possible design, when the pressure plate needs to be reset, rotating the adjusting bolt can drive the trapezoidal plate to move laterally. The trapezoidal plate pushes the strip connecting plate to move upward and stretches the tension spring III. The strip connecting plate pushes the arc-shaped protrusion to retract and seal the rectangular slot. After unscrewing the limiting ring and removing the limiting plate, the cylindrical cover can be replaced. After replacement, reverse the adjusting bolt, and the tension spring III will pull the strip connecting plate to reset for easy use next time.

[0015] A method for setting wrinkle-resistant and wrinkle-free functional fabrics, applied to the setting equipment for the aforementioned wrinkle-resistant and wrinkle-free functional fabrics, includes the following steps: S1. Fabric loading: The roll of fabric is wound into the cylindrical cover and fitted onto the drive shaft II, so that the positioning ring engages with the positioning groove, and the positioning rod engages with the positioning hole under the action of the compression spring II. The limiting plate is fitted and the limiting ring is tightened to limit the position, thus completing the loading. S2. Tension Adjustment: In the initial state, tension spring II drives the arc-shaped pressure ring to avoid the positioning rod, and tension spring I drives the pressure plate to stick to the side of the fabric to ensure the initial tension. S3. Fabric conveying start: Start the servo motor, which drives the drive shaft I and the conveyor belt to rotate through synchronous pulley I and synchronous belt I. At the same time, it drives the drive shaft II and the cylindrical cover to rotate synchronously through synchronous pulley II and synchronous belt II to convey the fabric. S4. Resin impregnation treatment: The fabric enters the impregnation box via a conveyor belt, and is impregnated with the resin working liquid in the storage chamber around the hemispherical protrusion. Excess working liquid is recycled back through the arc-shaped relief tank. S5. Drying and shaping treatment: After dyeing, the fabric is dried in a drying oven to cure the resin working liquid and give the fabric preliminary wrinkle-resistant and iron-free properties. S6. Gradient cooling treatment: After drying, the fabric passes through the strip cavity of the cooling box. The circulating coolant in the cooling pipe forms a temperature gradient to prevent the fabric from wrinkling due to sudden cooling. S7. Tension adaptive adjustment: When the fabric is consumed, the tension spring I drives the pressure plate to close to the side as the fabric diameter decreases. When the slider II slides, the arc-shaped protrusion engages with the rectangular slot to fix the position of the pressure plate. S8. Remaining fabric conveying: When the pressure plate moves to the farthest point, the arc plate and the arc pressure ring form a circular ring to squeeze the positioning rod, disconnect the cylindrical cover from the drive shaft II, and the positioning ring rotates independently to convey the remaining fabric. S9. Equipment Reset and Fabric Replacement: Turn off the equipment, rotate the adjusting bolt to seal the rectangular slot with the strip connecting plate, remove the limit ring and limit plate and replace the cylindrical cover, reverse the adjusting bolt to reset, and prepare for the next batch of work.

[0016] In this application, during use, the fabric is rolled up on a cylindrical cover, one end of the fabric is conveyed forward by a conveyor belt, passes through the inside of the dyeing box, and after passing under the hemispherical protrusion, it can enter the inside of the liquid storage chamber for dyeing. The fabric is evenly impregnated with the resin working liquid, which includes resin, catalyst and softener. The liquid ratio is controlled, and then the excess resin working liquid flows back to the inside of the liquid storage chamber through the arc-shaped relief groove. Then it is dried in the drying box, and finally the coolant is sent into the cooling pipe through the strip cavity and discharged from the other end, forming a temperature gradient distribution (from warm to cold slowly), avoiding a sudden drop in temperature of the fabric upon contact. Then the servo motor is started. The output shaft of the servo motor drives the drive shaft I to rotate through the synchronous pulley I and the synchronous belt I. The drive shaft I drives the pulley to rotate, and the pulley drives the conveyor belt to transport forward. The drive shaft I transmits power to the drive shaft II through the synchronous pulley II and the synchronous belt II. Since the positioning rod is inside the positioning hole, the drive shaft II drives the cylindrical cover to rotate synchronously, and the fabric is continuously transported. As the fabric decreases, one side of the pressure plate gradually presses against the fabric. The moving block moves laterally under the tension of tension spring I, which in turn moves the pressure plate laterally. The moving block causes the two sliders II to slide and connect inside the slide groove II. The arc-shaped protrusion continuously pops out under the elastic force of compression spring I, and continuously engages with the rectangular slot to prevent the pressure plate from resetting. When the pressure plate moves to the farthest point, in order to ensure that the remaining small amount of fabric continues to be conveyed forward, the cylindrical cover needs to be disengaged from the drive shaft II. The arc plate moves from the inside of the sliding groove II to the inside of the circular hole, and one end of the slider II enters the interior of the clearance groove. Since one end of the slider II is inclined, the slider II will push the arc pressure rings of the chain to move closer to each other. The two arc pressure rings drive the two sliders I to move closer to each other and stretch the tension spring II. In the initial state, the elastic force of the compression spring II pushes the sliding plate I to always be located on one side of the inner wall of the rectangular hole, and the positioning rod is always in the extended state. Since the arc-shaped pressure ring is in contact with the inner wall of the relief groove, the positioning rod and the arc-shaped pressure ring will not contact each other at this time. When the two arc-shaped pressure rings approach each other and form a complete circle with the arc plate, one of the positioning rods located inside the relief groove will retract, and the positioning rod located inside the positioning groove will move out from the inside of the positioning hole. At this time, the connection between the cylindrical cover and the drive shaft II can be released, and only the positioning ring rotates with the drive shaft II alone, ensuring that the remaining fabric can continue to be conveyed. When the pressure plate needs to be reset, the adjusting bolt can be turned. The adjusting bolt will cause the trapezoidal plate to move laterally, which in turn will cause the two strip connecting plates to move upward. The strip connecting plates will stretch the tension spring III. At this time, the movement of the strip connecting plates will push the arc-shaped protrusion to retract and block the subsequent rectangular slot. The arc-shaped protrusion will not enter the interior of the rectangular slot. After unscrewing the limiting ring and removing the limiting plate, a new cylindrical cover can be replaced. After replacement, the pressure plate will be used to press against the side of the fabric again. By reversing the adjusting bolt, the strip connecting plate will be reset for the next use.

[0017] Beneficial effects: This setting equipment features an immersion tank on one side of the drying oven. The immersion tank has a hemispherical protrusion on the top inner wall, a liquid storage chamber at the bottom, and an arc-shaped relief groove at the top that communicates with the liquid storage chamber. The fabric passes under the hemispherical protrusion and enters the liquid storage chamber for immersion. This allows the fabric to be evenly immersed in the resin working liquid. The arc-shaped relief groove can guide excess resin working liquid from the fabric surface back into the liquid storage chamber, realizing the recycling of the working liquid and ensuring uniform adhesion of the working liquid to the fabric surface, thus guaranteeing the subsequent setting effect.

[0018] The cooling box is equipped with two cooling pipes located on both sides of the strip cavity. The coolant circulates in the cooling pipes, forming a temperature gradient distribution that slowly transitions from warm to cold. When the fabric passes through the strip cavity, it can avoid problems such as uneven shrinkage and wrinkling caused by sudden temperature drops, thus improving the smoothness and wrinkle-resistant durability of the fabric after shaping.

[0019] The servo motor drives the drive shaft I to rotate via synchronous pulley I and synchronous belt I. Drive shaft I drives the conveyor belt to transport the fabric via pulleys. At the same time, it transmits power to drive shaft II via synchronous pulley II and synchronous belt II. Drive shaft II engages with the positioning hole of the cylindrical cover via a positioning rod, driving the cylindrical cover to rotate synchronously. This achieves continuous and stable fabric transport, ensures orderly connection of each shaping process, and improves the continuity of the shaping operation.

[0020] In the placement assembly, under the tension of spring I, the pressure plate gradually presses against the side of the fabric as the fabric on the cylindrical cover decreases, ensuring stable tension during fabric conveying and preventing fabric shifting and wrinkling. When slider II slides within groove II, the arc-shaped protrusion engages with the rectangular slot under the action of compression spring I, fixing the position of the pressure plate and preventing it from resetting, further ensuring tension stability.

[0021] When the pressure plate moves to its farthest point and the remaining fabric is minimal, the arc-shaped plate enters the circular hole. Slider II pushes the arc-shaped pressure rings closer together, forming a complete ring with the arc-shaped pressure ring and the arc-shaped plate, which then presses against the positioning rod, causing the positioning rod to move out of the positioning hole. This disconnects the cylindrical cover from the drive shaft II. At this point, the positioning ring rotates independently with the drive shaft II, ensuring that the remaining fabric can continue to be transported smoothly and avoiding fabric waste.

[0022] Rotating the adjusting bolt moves the trapezoidal plate, which in turn pushes the strip connecting plate upward. The strip connecting plate then pushes the arc-shaped protrusion back and seals the rectangular slot, facilitating the reset of the pressure plate. After unscrewing the limiting ring and removing the limiting plate, the cylindrical cover can be quickly replaced. After replacement, reversing the adjusting bolt resets the strip connecting plate, facilitating subsequent operations, improving the ease of use of the equipment, and ensuring the smoothness of the production process. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural schematic diagram of a shaping device and shaping method for wrinkle-resistant and non-iron-wrapping functional fabrics proposed in this invention. Figure 2 This is a two-dimensional view from the second perspective of a shaping device and shaping method for an anti-wrinkle and wrinkle-free functional fabric for clothing proposed in this invention. Figure 3 This is a three-dimensional diagram of the servo motor and synchronous belt I in the shaping equipment and shaping method for wrinkle-resistant and non-iron-wrapping functional fabrics proposed in this invention. Figure 4 This is an exploded view of the drive shaft II and the cylindrical cover in the setting device and setting method for the wrinkle-resistant and non-iron-wrapping functional fabric of the present invention. Figure 5 This is an exploded view of the cylindrical cover and the fixed circular plate in the shaping equipment and method for wrinkle-resistant and non-iron-care functional fabrics proposed in this invention. Figure 6 This is an exploded view of the positioning ring and the fixing circular plate in the shaping equipment and method for wrinkle-resistant and non-iron-care functional fabrics proposed in this invention. Figure 7 This is an exploded view of the fixed circular plate and the moving block in the shaping equipment and method for wrinkle-resistant and non-iron-care functional fabrics proposed in this invention. Figure 8 This is a three-dimensional diagram of the pressure plate and the moving block in the shaping equipment and method for wrinkle-resistant and non-iron-care functional fabrics proposed in this invention. Figure 9 This is a three-dimensional sectional view of the fixed circular plate in the shaping device and shaping method for wrinkle-resistant and non-iron-care functional fabrics proposed in this invention. Figure 10 This is a three-dimensional cross-sectional view of the dyeing chamber in the setting equipment and setting method for a wrinkle-resistant and non-iron-wrapping functional fabric proposed in this invention. Figure 11 This is a three-dimensional cross-sectional view of the cooling box in the setting equipment and method for a wrinkle-resistant and non-iron-care garment functional fabric proposed in this invention.

[0024] In the diagram: 1. Frame; 2. Drying oven; 3. Conveyor belt; 4. Servo motor; 5. Drive box; 6. Synchronous pulley I; 7. Synchronous belt I; 8. Fixed circular plate; 9. Cylindrical cover; 10. Limiting plate; 11. Synchronous pulley II; 12. Synchronous belt II; 13. Pulley; 14. Drive shaft I; 15. Pressure plate; 16. Limiting ring; 17. Drive shaft II; 18. Positioning groove; 19. Positioning hole; 20. Adjusting bolt; 21. Moving block; 22. Tension spring I; 23. Fixed mounting plate; 24. Positioning ring; 25. Slider I; 26. Tension spring II; 27. Slide groove I; 28. Arc-shaped pressure plate. 29. Ring; 30. Relief groove; 31. Rectangular hole; 32. Positioning rod; 33. Sliding plate I; 34. Arc plate; 35. Sliding groove II; 36. Round hole; 37. Slider II; 38. Compression spring I; 39. Arc-shaped protrusion; 40. Rectangular groove; 41. Rectangular cavity; 42. Trapezoidal plate; 43. Longitudinal slide groove; 44. Tension spring III; 45. Strip connecting plate; 46. Rectangular slot; 47. Slide groove II; 48. Arc-shaped relief groove; 49. Liquid storage cavity; 50. Immersion tank; 51. Cooling tank; 52. Cooling pipe; 53. Strip cavity; 54. Compression spring II; 55. Hemispherical protrusion. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] In one embodiment: Refer to Figure 1-11 This shaping equipment mainly includes a frame 1, which is made of stainless steel. Drive boxes 5 are fixedly installed on both sides of the top of the frame 1. A drying chamber 2 is fixedly installed on the top of the frame 1. A dyeing tank 49 is fixedly installed on one inner wall of the drying chamber 2. A liquid storage chamber 48 is opened on the bottom inner wall of the dyeing tank 49. The liquid storage chamber 48 is used to store the resin working solution, which includes resin, catalyst, and softener. A hemispherical protrusion 54 is fixedly installed on one side of the top inner wall of the dyeing tank 49. An arc-shaped relief groove 47 is provided on the top inner wall. The arc-shaped relief groove 47 is connected to the liquid storage chamber 48. In order to achieve uniform dyeing of the fabric and recovery of excess working liquid, the fabric passes under the hemispherical protrusion 54 and enters the liquid storage chamber 48 to be immersed in the resin working liquid. During the immersion process, the liquid carrying rate is controlled. Then the fabric passes through the arc-shaped relief groove 47, and the excess resin working liquid flows back to the liquid storage chamber 48 through the arc-shaped relief groove 47, which avoids waste of working liquid and ensures uniform adhesion of working liquid on the fabric surface.

[0027] A cooling box 50 is fixedly installed on the inner wall of the other side of the drying box 2. A strip cavity 52 is opened in the middle of the cooling box 50. The strip cavity 52 is used for the fabric to pass through. Two cooling pipes 51 are fixedly embedded inside the cooling box 50. The two cooling pipes 51 are located on both sides of the strip cavity 52. ​​The cooling pipes 51 are made of copper. When in use, coolant is sent into the cooling pipes 51 and discharged from the other end, forming a temperature gradient distribution from warm to cold. Based on this, the fabric can avoid a sudden drop in temperature when it passes through the strip cavity 52, preventing defects such as uneven shrinkage and wrinkling of the fabric.

[0028] Drive shaft I14 rotates through the inner wall of drive box 5. Pulleys 13 are fixedly fitted onto the outer walls of both drive shafts I14. The outer walls of multiple pulleys 13 are fitted with the same conveyor belt 3, which is made of rubber. A servo motor 4 is fixedly installed on the bottom inner wall of frame 1. A heat sink is fitted around the servo motor 4 and fixedly installed on the bottom inner wall of frame 1. The heat sink has multiple ventilation holes and a cooling fan is fixedly installed inside. The cooling fan is electrically connected to the PLC controller. A heat insulation pad is placed between the servo motor 4 and the bottom inner wall of frame 1. Synchronous pulleys I6 are fixedly fitted onto the output shaft of the servo motor 4 and one end of drive shaft I14. The outer walls of the two synchronous pulleys I6 are fitted with the same synchronous belt I7. Specifically, after starting the servo motor 4, the output shaft of the servo motor 4 drives drive shaft I14 to rotate via synchronous pulleys I6 and synchronous belt I7. Drive shaft I14 drives pulleys 13 to rotate, and pulleys 13 drive conveyor belt 3 to transport fabric forward, thus achieving automated fabric transport.

[0029] The inner wall of the frame 1 is rotatably connected to the same drive shaft II 17. The outer wall of the drive shaft II 17 is fitted with a placement assembly for placing fabric. Further, the placement assembly includes a limiting plate 10 slidably fitted on the drive shaft II 17. The outer wall of the drive shaft II 17 is threaded with a limiting ring 16. The limiting ring 16 is located on one side of the limiting plate 10 and is used to limit the limiting plate 10. Specifically, the limiting ring 16 is threadedly connected to the drive shaft II 17. Rotating the limiting ring 16 can adjust its position on the drive shaft II 17, thereby achieving the limiting and fixing of the limiting plate 10. The outer wall of the drive shaft II 17 is movably fitted with a cylindrical cover 9, which is used to wind up the fabric. The outer wall of the drive shaft II 17 is fixedly fitted with a positioning ring 24. The outer wall of the positioning ring 24 is rotatably fitted with a fixing circular plate 8. The fixing circular plate 8 is fixedly installed on the inner wall of the frame 1 by bolts. The bolts pass through the fixing circular plate 8 and are threadedly connected to the frame 1 to achieve a stable installation of the fixing circular plate 8.

[0030] The fixed circular plate 8 has a circular hole 35 inside, and a positioning ring 24 is rotatably connected inside the circular hole 35. The positioning ring 24 can rotate freely inside the circular hole 35. The fixed circular plate 8 has a sliding groove II 34 inside, and one end of the sliding groove II 34 is connected to the circular hole 35. The fixed circular plate 8 has a clearance groove 29 on the side near the cylindrical cover 9. The clearance groove 29 is provided with a limiting component for limiting the cylindrical cover 9. Further, the limiting component includes two symmetrically arranged sliding grooves I 27 formed on the inner wall of the clearance groove 29. The internal sliding connection of I27 is a slider I25, which can slide horizontally within the groove I27. A tension spring II26 is provided between one side of slider I25 and one side of the inner wall of the groove I27. Both ends of tension spring II26 are connected to one side of the inner wall of the groove I27 and one end of slider I25 through hooks. An arc-shaped pressure ring 28 is fixedly installed on one side of slider I25. When tension spring II26 is in its natural state, the two arc-shaped pressure rings 28 move away from each other and abut against the inner wall of the clearance groove 29, thereby avoiding the positioning rod 31.

[0031] One end of the cylindrical cover 9 is provided with a positioning groove 18, which is used in conjunction with the protruding part of the positioning ring 24. The inner wall of the positioning groove 18 is provided with two symmetrically arranged positioning holes 19. The inside of the positioning ring 24 is provided with a rectangular hole 30. A sliding plate I 32 is slidably connected inside the rectangular hole 30. The sliding plate I 32 can slide horizontally inside the rectangular hole 30. Multiple compression springs II 53 are provided between one side of the sliding plate I 32 and one side of the inner wall of the rectangular hole 30.

[0032] An arc-shaped plate 33 is slidably connected inside the sliding groove II 34. The arc-shaped plate 33 can slide within the sliding groove II 34. A pressure plate 15 is fixedly installed on one side of the arc-shaped plate 33. The arc-shaped plate 33 and two arc-shaped pressure rings 28 together form a ring and cooperate with the positioning rod 31. A moving block 21 is fixedly installed on one side of the arc-shaped plate 33. A fixed mounting plate 23 is fixedly installed on one side of the fixed circular plate 8. The same tension spring I 22 is provided between the fixed mounting plate 23 and the moving block 21. As the fabric on the cylindrical cover 9 decreases, one side of the pressure plate 15 gradually presses against the fabric. The moving block 21 moves laterally under the tension of the tension spring I 22. The moving block 21 drives the pressure plate 15 to move laterally, and at the same time drives the arc-shaped plate 33 to slide within the sliding groove II 34, ensuring stable tension during fabric conveying.

[0033] Two symmetrically arranged sliding grooves II46 are provided on one side of the fixed circular plate 8. The sliding grooves II46 are connected to the relief grooves 29. A slider II36 is slidably connected inside the sliding grooves II46. One end of the slider II36 is inclined. The slider II36 is used in conjunction with the arc-shaped pressure ring 28. A rectangular groove 39 is provided on one side of the slider II36. An arc-shaped protrusion 38 is slidably connected inside the rectangular groove 39. The same compression spring I37 is provided between one side of the arc-shaped protrusion 38 and one side of the inner wall of the rectangular groove 39. Multiple interconnected rectangular slots 45 are provided on one side of the inner wall of the sliding groove II46. The rectangular slots 45 engage with the arc-shaped protrusion 38. When the moving block 21 moves laterally, it drives the two sliders II36 to slide inside the sliding grooves II46. The arc-shaped protrusion 38 continuously pops out under the elastic force of the compression spring I37 and engages with the rectangular slots 45, thereby fixing the position of the slider II36 and fixing the position of the pressure plate 15 to prevent the pressure plate 15 from resetting.

[0034] The inner wall of the slide groove II 46 is provided with a connected longitudinal slide groove 42. A strip connecting plate 44 is slidably connected inside the longitudinal slide groove 42. The strip connecting plate 44 can slide up and down within the longitudinal slide groove 42. Multiple tension springs III 43 are provided between one side of the strip connecting plate 44 and one side of the inner wall of the longitudinal slide groove 42. The strip connecting plate 44 is located on one side of multiple rectangular slots 45 and is used to block the rectangular slots 45. A rectangular cavity 40 is provided inside the fixed circular plate 8. The rectangular cavity 40 is connected to two longitudinal slide grooves 42. A trapezoidal plate 41 is slidably connected inside the rectangular cavity 40. An adjusting bolt 20 is threaded through one side of the fixed circular plate 8. One end of the adjusting bolt 20 is rotatably connected to one side of the trapezoidal plate 41. One side of the trapezoidal plate 41 abuts against the two strip connecting plates 44 and is used to push the strip connecting plates 44 to move. When the pressure plate 15 moves to its farthest point and the remaining fabric is small, the arc plate 33 moves from the inside of the sliding groove II 34 to the inside of the circular hole 35. One end of the slider II 36 enters the inside of the relief groove 29. Since one end of the slider II 36 is inclined, the slider II 36 pushes the two arc-shaped pressure rings 28 closer to each other. The two arc-shaped pressure rings 28 drive the two sliders I 25 closer to each other and stretch the tension spring II 26. At this time, the two arc-shaped pressure rings 28 and the arc plate 33 form a complete circle, which squeezes the positioning rod 31 located inside the relief groove 29, causing the positioning rod 31 to retract. The positioning rod 31 located inside the positioning groove 18 moves out from the inside of the positioning hole 19, disconnecting the cylindrical cover 9 from the drive shaft II 17. Only the positioning ring 24 rotates with the drive shaft II 17 alone, ensuring that the remaining fabric can continue to be conveyed.

[0035] When the pressure plate 15 needs to be reset, rotate the adjusting bolt 20. The adjusting bolt 20 drives the trapezoidal plate 41 to move laterally. The trapezoidal plate 41 pushes the two strip connecting plates 44 upward. The strip connecting plates 44 stretch the tension spring III 43. At this time, the movement of the strip connecting plates 44 pushes the arc-shaped protrusion 38 to retract and block the subsequent rectangular slot 45. The arc-shaped protrusion 38 will not enter the interior of the rectangular slot 45. Then, unscrew the limiting ring 16. After removing the limiting plate 10, a new cylindrical cover 9 can be replaced. After the replacement is completed, the new cylindrical cover 9 is fitted onto the drive shaft II 17, so that the positioning ring 24 protrudes. The part is engaged in the positioning groove 18, and the positioning rod 31 is engaged in the positioning hole 19 under the action of the compression spring II 53. Then, the limiting plate 10 is installed and the limiting ring 16 is tightened. The pressure plate 15 is used to abut against the side of the fabric again. The adjusting bolt 20 is reversed and the tension spring III 43 pulls the strip connecting plate 44 to reset, releasing the blockage of the rectangular slot 45 for the next use. A sealing ring is fitted at the mating point of the positioning ring 24 and the round hole 35. The sealing ring is fixedly embedded in the inner wall of the round hole 35. A dustproof baffle is fixedly installed at the opening of the slide groove I 27. The dustproof baffle slides against the slider I 25.

[0036] This application can be used in the field of wrinkle-resistant and non-iron garment functional fabrics, or in other fields applicable to this application.

[0037] In another embodiment: Reference Figure 1-11 A shaping device and method for wrinkle-resistant and non-iron functional fabrics are disclosed. This embodiment is applied in the field of wrinkle-resistant and non-iron functional fabrics. The structure of this embodiment is basically the same as that of the previous embodiment, except that: three triangular positioning rods 31 are fixedly installed on one side of the sliding plate I 32. Two positioning rods 31 located on the same side are engaged with the positioning hole 19, and one end of the other separate positioning rod 31 is located inside the relief groove 29. In the initial state, the elastic force of the compression spring II 53 pushes the sliding plate I 32 to always be located on the inner wall of one side of the rectangular hole 30, and the positioning rod 31 is always in the extended state. At this time, the two positioning rods 31 are engaged in the positioning hole 19, realizing the synchronous connection between the drive shaft II 17 and the cylindrical cover 9. When the drive shaft II 17 rotates, it can drive the cylindrical cover 9 to rotate synchronously, thereby realizing the continuous conveying of the fabric.

[0038] It also includes a PLC controller, which is fixedly installed on one side of the frame 1. The PLC controller is electrically connected to the servo motor 4 and the coolant delivery pump. The PLC controller is used to control the start and stop and speed of the servo motor 4, and to control the start and stop and flow rate of the coolant delivery pump. The coolant delivery pump is connected to the cooling pipe 51 through a pipe and is used to drive the coolant to circulate in the cooling pipe 51.

[0039] This equipment requires regular maintenance, which includes: cleaning all sliding contact structures every 100 hours of operation to remove dust, debris, and residual working fluid, and replenishing grease; checking the wear of the timing belt every 500 hours of operation, adjusting the tension or replacing it if wear or loosening is observed; checking the elasticity of each spring every 1000 hours of operation, replacing it if fatigue, deformation, or failure is observed; and regularly cleaning the heat dissipation holes of the heat sink to ensure smooth heat dissipation of the servo motor and prevent overheating damage. However, as is well known to those skilled in the art, the working principles and wiring methods of the PLC controller, servo motor 4, and coolant delivery pump are all conventional methods or common knowledge, and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0040] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A setting device for wrinkle-resistant and non-iron-wrapping functional fabrics, characterized in that, include: The frame (1) has a drive box (5) fastened to both sides of the top of the frame (1) and a drying box (2) fastened to the top of the frame (1). The drying oven (2) has a dyeing tank (49) fixedly installed on one side of the inner wall. The bottom inner wall of the dyeing tank (49) has a liquid storage cavity (48). The top inner wall has a hemispherical protrusion (54) fixedly installed on one side. The top inner wall has an arc-shaped relief groove (47) that communicates with the liquid storage cavity (48). A cooling box (50) is fixedly installed on the inner wall of the other side of the drying oven (2). A strip cavity (52) is opened in the middle of the cooling box (50), and two cooling pipes (51) are fixedly embedded inside the cooling box (52) on both sides of the strip cavity (52). The inner wall of the drive box (5) is rotatably fitted with drive shaft I (14), and the outer walls of the two drive shafts I (14) are fixedly fitted with pulleys (13), and the outer walls of the multiple pulleys (13) are fitted with the same conveyor belt (3). The bottom inner wall of the frame (1) is fixed with a servo motor (4). The output shaft of the servo motor (4) and the drive shaft I (14) are both fixedly fitted with a synchronous wheel I (6). The outer walls of the two synchronous wheels I (6) are fitted with the same synchronous belt I (7). The inner wall of the frame (1) is rotatably connected to the same drive shaft II (17). The outer wall of the drive shaft II (17) is fitted with a placement component for placing the fabric. The fabric is conveyed to the dyeing box (49) via the conveyor belt (3), passes around the hemispherical protrusion (54) and enters the liquid storage chamber (48) to be impregnated with resin working liquid. Excess working liquid flows back to the liquid storage chamber (48) via the arc-shaped relief groove (47), and then passes through the strip cavity (52) after being dried by the drying box (2). The cooling liquid circulating in the cooling pipe (51) forms a temperature gradient to avoid a sudden drop in fabric temperature.

2. The setting equipment for wrinkle-resistant and non-iron-feeling functional fabrics according to claim 1, characterized in that, The placement assembly includes a limiting plate (10) slidably sleeved on the drive shaft II (17), a limiting ring (16) threaded on the drive shaft II (17), a cylindrical cover (9) movably sleeved on the drive shaft II (17), a positioning ring (24) fixedly sleeved on the drive shaft II (17), and a fixed circular plate (8) rotatably sleeved on the outer wall of the positioning ring (24) and fastened to the inner wall of the frame (1) by bolts; The limiting ring (16) is located on one side of the limiting plate (10) and is used to limit the limiting plate (10). The cylindrical cover (9) is used to roll up the fabric. The positioning ring (24) is assembled with the positioning groove (18) opened at one end of the cylindrical cover (9) to realize the positioning of the cylindrical cover (9).

3. The setting equipment for wrinkle-resistant and non-iron-wrapping functional fabrics according to claim 2, characterized in that, The fixed circular plate (8) has a circular hole (35) and a sliding groove II (34) inside. The positioning ring (24) is rotatably assembled in the circular hole (35), and one end of the sliding groove II (34) is connected to the circular hole (35). A clearance groove (29) is provided on the side of the fixed circular plate (8) near the cylindrical cover (9). A limiting component for limiting the cylindrical cover (9) is provided in the clearance groove (29). The limiting component includes two sliding grooves I (27) symmetrically opened on the inner wall of the clearance groove (29), a slider I (25) slidably assembled in the sliding groove I (27), and a tension spring II (26) connecting the slider I (25) and the inner wall of the sliding groove I (27). An arc-shaped pressure ring (28) is fixed on one side of the slider I (25). In its natural state, the tension spring II (26) causes the two arc-shaped pressure rings (28) to move away from each other and abut against the inner wall of the clearance groove (29), thereby avoiding the positioning rod (31).

4. The setting equipment for wrinkle-resistant and non-iron-feeling functional fabrics according to claim 2, characterized in that, The inner wall of the positioning groove (18) is provided with two symmetrically arranged positioning holes (19), and the positioning ring (24) is provided with a rectangular hole (30). A sliding plate I (32) is slidably assembled in the rectangular hole (30). Multiple compression springs II (53) are connected between one side of the sliding plate I (32) and the inner wall of the rectangular hole (30). Three positioning rods (31) arranged in a triangle are fixed on one side of the sliding plate I (32). Two of the positioning rods (31) engage with the positioning holes (19), and one end of the other positioning rod (31) is located in the relief groove (29). The elastic force of the compression spring II (53) pushes the positioning rod (31) to remain extended, thereby achieving synchronous rotation of the drive shaft II (17) and the cylindrical cover (9) to ensure continuous fabric delivery.

5. The setting equipment for wrinkle-resistant and non-iron-wrapping functional fabrics according to claim 3, characterized in that, An arc-shaped plate (33) is slidably assembled in the sliding groove II (34). A pressure plate (15) is fixedly installed on one side of the arc-shaped plate (33). The arc-shaped plate (33) and two arc-shaped pressure rings (28) together form a ring and are used in conjunction with the positioning rod (31). A movable block (21) is fixed on one side of the arc plate (33), and a fixed mounting plate (23) is fixed on one side of the fixed circular plate (8). The fixed mounting plate (23) and the movable block (21) are connected by the same tension spring I (22). The tension of the tension spring I (22) can drive the pressure plate (15) to gradually press against the fabric as the fabric on the cylindrical cover (9) decreases, so as to ensure the stability of the fabric conveying tension.

6. The setting equipment for wrinkle-resistant and non-iron-wrapping functional fabrics according to claim 5, characterized in that, The fixed circular plate (8) has two symmetrically arranged sliding grooves II (46) on one side. The sliding grooves II (46) are connected to the relief groove (29). A slider II (36) is slidably assembled in the sliding grooves II (46). One end of the slider II (36) is inclined and is used in conjunction with the arc-shaped pressure ring (28). A rectangular groove (39) is provided on one side of slider II (36). An arc-shaped protrusion (38) is slidably fitted inside the rectangular groove (39). The same compression spring I (37) is connected between one side of the arc-shaped protrusion (38) and the inner wall of the rectangular groove (39). Multiple interconnected rectangular slots (45) are provided on the inner wall of one side of slider II (46). The rectangular slots (45) engage with the arc-shaped protrusion (38) to fix the position of slider II (36) and pressure plate (15) and prevent pressure plate (15) from resetting.

7. The setting equipment for wrinkle-resistant and non-iron-feeling functional fabrics according to claim 6, characterized in that, The inner wall of the slide groove II (46) is provided with a connected longitudinal slide groove (42). A strip connecting plate (44) is slidably assembled in the longitudinal slide groove (42). Multiple tension springs III (43) are connected between one side of the strip connecting plate (44) and the inner wall of the longitudinal slide groove (42). The strip connecting plate (44) is located on one side of multiple rectangular slots (45) and is used to seal the rectangular slots (45).

8. The setting equipment for wrinkle-resistant and non-iron-wrapping functional fabrics according to claim 7, characterized in that, A rectangular cavity (40) is provided inside the fixed circular plate (8). The rectangular cavity (40) is connected to two longitudinal sliding grooves (42). A trapezoidal plate (41) is slidably assembled inside the rectangular cavity (40). An adjusting bolt (20) is threaded through one side of the fixed circular plate (8). One end of the adjusting bolt (20) is rotatably connected to one side of the trapezoidal plate (41). One side of the trapezoidal plate (41) abuts against two strip connecting plates (44) and is used to push the strip connecting plates (44) to move.

9. A method for setting wrinkle-resistant and wrinkle-free functional fabric for clothing, applied to the setting equipment for the wrinkle-resistant and wrinkle-free functional fabric for clothing as described in any one of claims 1-8, characterized in that, Includes the following steps: S1. Fabric loading: The roll of fabric is rolled up in the cylindrical cover (9) and fitted onto the drive shaft II (17), so that the positioning ring (24) engages with the positioning groove (18), and the positioning rod (31) engages with the positioning hole (19) under the action of the compression spring II (53). The limiting plate (10) is fitted and the limiting ring (16) is tightened to limit the position, thus completing the loading. S2, tension adjustment: In the initial state, tension spring II (26) drives the arc-shaped pressure ring (28) to avoid the positioning rod (31), and tension spring I (22) drives the pressure plate (15) to stick to the side of the fabric to ensure the initial tension; S3, Fabric conveying start: Start the servo motor (4), drive the drive shaft (14) and conveyor belt (3) through synchronous wheel I (6) and synchronous belt I (7), and drive the drive shaft II (17) and cylindrical cover (9) to rotate synchronously through synchronous wheel II (11) and synchronous belt II (12) to convey the fabric; S4. Resin impregnation treatment: The fabric enters the impregnation box (49) via the conveyor belt (3), and is impregnated with the resin working liquid in the storage chamber (48) around the hemispherical protrusion (54). Excess working liquid is recycled back through the arc-shaped relief groove (47). S5. Drying and shaping treatment: After dyeing, the fabric is dried in a drying oven (2) to solidify the resin working liquid and give the fabric preliminary anti-wrinkle and wrinkle-free properties. S6. Gradient cooling treatment: After drying, the fabric passes through the strip cavity (52) of the cooling box (50), and the circulating coolant in the cooling pipe (51) forms a temperature gradient to avoid the fabric from wrinkling due to sudden cooling. S7. Tension adaptive adjustment: When the fabric is consumed, the tension spring I (22) drives the pressure plate (15) to close to the side as the fabric diameter decreases. When the slider II (36) slides, the arc-shaped protrusion (38) engages with the rectangular slot (45) to fix the position of the pressure plate (15). S8. Remaining fabric conveying: When the pressure plate (15) moves to the farthest point, the arc plate (33) and the arc pressure ring (28) form a circular ring to squeeze the positioning rod (31), disconnect the cylindrical cover (9) from the drive shaft II (17), and the positioning ring (24) rotates independently to convey the remaining fabric. S9. Equipment reset and fabric replacement: Turn off the equipment, rotate the adjusting bolt (20) to make the strip connecting plate (44) block the rectangular slot (45), remove the limit ring (16) and limit plate (10) to replace the cylindrical cover (9), reverse the adjusting bolt (20) to reset, and prepare for the next batch of operations.

Images