Spring piece forming die
By introducing a cleaning system and positioning structure into the spring sheet forming mold, the problem of debris influence is solved, efficient molding and precise operation of the spring sheet is achieved, and the quality and consistency of each bend is ensured.
Patent Information
- Application Number
- CN202420127889.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-18
AI Technical Summary
The existing spring sheet forming molds are prone to debris during the extrusion and bending process, causing debris to adhere to the material, affecting the subsequent bending effect, resulting in the bending effect of the spring sheet being different from the required effect.
A spring forming mold including a shell, a water pump, a cleaning box, a filter plate, a spray head, a robot, an electric slide rail and a positioning structure was designed. The material was moved to the cleaning box through a robot, and the debris was cleaned by spraying water on the spray head, and the debris was washed. The precise displacement and positioning of the robot is achieved through the gear lever and telescopic lever, ensuring cleaning and precise operation after each bend.
Effectively remove debris from materials, ensure the accuracy and consistency of each bend, avoid the influence of debris, and improve the molding quality of the spring sheet and the working efficiency of the equipment.
Smart Images

Figure CN222133063U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring sheet processing, in particular to a spring sheet forming die. Background Art
[0002] A spring leaf is a part manufactured by a stamping process. It has functions such as energy storage, shock absorption, clamping, and measurement. It is easy to bend in one direction, but has greater tensile stiffness and bending stiffness in the other direction. The material used to make the spring leaf usually needs to have a high elastic limit, fatigue limit, impact toughness, and good heat treatment performance. Commonly used materials include carbon spring leaf steel, alloy spring leaf steel, stainless steel spring leaf, copper alloy, etc. During the processing of the spring leaf, a forming mold needs to be used to press and bend the spring leaf to form the desired shape.
[0003] During the extrusion and bending process, the existing spring sheet forming mold is prone to produce debris due to bending, which will cause the debris to adhere to the material. During the next bending process, the thickness of the debris will affect the bending angle, resulting in the bending effect of the spring sheet being different from the desired effect. To this end, in response to the above defects, the present application proposes a spring sheet forming mold. Utility Model Content
[0004] The utility model aims to provide a spring sheet forming die to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes an outer shell and a water pump, the upper wall of the outer shell is penetrated by a cylinder, and the telescopic end of the cylinder is connected to the mold body, a cleaning box is installed behind the inner lower wall of the outer shell, and a filter plate is arranged inside the cleaning box, the water pump is located at the lower part of the cleaning box, and the water outlet end of the water pump is connected to a water pipe, a nozzle is installed at the end of the water pipe away from the water pump, and the cleaning box, filter plate, water pump, water pipe and nozzle constitute a cleaning structure.
[0006] Preferably, an electric slide rail is installed at the front end of the inner lower wall of the shell, and a manipulator is installed at the upper end of the electric slide rail.
[0007] Preferably, a positioning structure is also provided, and the positioning structure is located at the position where the manipulator (5) stops feeding, and the number of the positioning structures provided is the same as the number of feeding points.
[0008] Preferably, the positioning structure is composed of a connecting ring, a vertical column, a shift rod, a traction spring, a telescopic spring, a telescopic slider, a telescopic rod and an electromagnet, and a vertical column is arranged inside the connecting ring, and a shift rod is connected to one side of the connecting ring.
[0009] Preferably, traction springs are connected to the upper and lower sides of the gear lever, and a telescopic spring is installed inside the gear lever.
[0010] Preferably, a telescopic slider is connected to one side of the telescopic spring, and a telescopic rod is connected to a side of the telescopic slider away from the telescopic spring, and an electromagnet is installed on a side of the telescopic rod away from the telescopic slider.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. After each bending step, the equipment will move the material to the cleaning box through the robot, and then clean the material through the water sprayed from the nozzle, so that the debris on the material is washed away and no debris will adhere to the material, which makes it easier for the equipment to perform bending work and prevents the equipment from being affected by debris during operation.
[0013] 2. The device can block the movement of the manipulator through the gear rod and the telescopic rod, thereby blocking and positioning the displacement of the manipulator, so that the manipulator of the equipment can accurately grab or put down the material, thereby facilitating the equipment to load and unload materials accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0015] Figure 2 This is a side view of the structure of the utility model;
[0016] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the gear lever of the utility model;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the cleaning box of the utility model.
[0018] In the figure: 1. shell; 2. cylinder; 3. mold body; 4. electric slide rail; 5. manipulator; 6. connecting ring; 7. vertical column; 8. gear lever; 9. traction spring; 10. telescopic spring; 11. telescopic slider; 12. telescopic rod; 13. electromagnet; 14. cleaning box; 15. filter plate; 16. water pump; 17. water pipe; 18. nozzle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1 , Figure 2 and Figure 4 The utility model provides a technical solution: comprising a shell 1 and a water pump 16, the upper wall of the shell 1 is penetrated by a cylinder 2, and the telescopic end of the cylinder 2 is connected to a mold body 3, a cleaning box 14 is installed behind the inner lower wall of the shell 1, and a filter plate 15 is arranged inside the cleaning box 14, the water pump 16 is located at the lower part of the cleaning box 14, and the water outlet end of the water pump 16 is connected to a water pipe 17, and a nozzle 18 is installed at one end of the water pipe 17 away from the water pump 16, and the cleaning box 14, the filter plate 15, the water pump 16, the water pipe 17 and the nozzle 18 constitute a cleaning structure;
[0021] After each bending step, the material is moved to the cleaning box 14 by a robot, and then the material is cleaned by water sprayed from the nozzle 18, so that the debris on the material is washed away and no foreign matter is adhered to the material, thereby facilitating the bending work of the equipment and preventing the equipment from being affected by foreign matter during operation.
[0022] like Figure 2 As shown, an electric slide rail 4 is installed at the front end of the inner lower wall of the housing 1, and a manipulator 5 is installed at the upper end of the electric slide rail 4;
[0023] The manipulator 5 grabs and moves the material, thereby facilitating the continuous operation of the equipment. The electric slide rail 4 can transport the manipulator 5, so that the manipulator 5 can carry the material to the next step of the process.
[0024] like Figure 3 As shown, the positioning structure is located at the position where the manipulator 5 stops loading, and the number of positioning structures is the same as the number of loading points. The positioning structure is composed of a connecting ring 6, a vertical column 7, a gear rod 8, a traction spring 9, a telescopic spring 10, a telescopic slider 11, a telescopic rod 12 and an electromagnet 13. The vertical column 7 is arranged inside the connecting ring 6, the gear rod 8 is connected to one side of the connecting ring 6, the traction spring 9 is connected to the upper and lower sides of the gear rod 8, and the telescopic spring 10 is installed inside the gear rod 8, the telescopic slider 11 is connected to one side of the telescopic spring 10, and the telescopic slider 11 is connected to the side of the telescopic slider 11 away from the telescopic spring 10. The electromagnet 13 is installed on the side of the telescopic rod 12 away from the telescopic slider 11;
[0025] The shift rod 8 and the telescopic rod 12 can block the movement of the manipulator 5, thereby blocking and positioning the displacement of the manipulator 5, so that the equipment manipulator 5 can accurately grab or put down the material, thereby facilitating the equipment to accurately load and unload materials. The electromagnet 13 can pull and fix the shift rod 8 after the two shift rods 8 are reset, to prevent the shift rod 8 from shaking, and also to prevent the shift rod 8 from shaking due to collision during the positioning process, which affects the positioning effect.
[0026] Working principle: First, the material is placed into the mold by the manipulator 5, and then the mold body 3 is driven by the cylinder 2 to close the mold, so as to bend the material. After the first bend is completed, the material is grabbed by the manipulator 5, and then the material bent for the first time is moved to the cleaning box 14, and the water pump 16 is turned on. Water is transported to the nozzle 18 through the water pipe 17 to clean the material. After the material is cleaned, the material is transported to the next step through the electric slide rail 4 and the manipulator 5. During the transportation process, the manipulator 5 is blocked and positioned by the gear lever 8 and the telescopic rod 12, so that the manipulator 5 can be accurately moved. Make sure to place the material at the second bending position of the mold, and perform the second bending according to the above steps. After the second bending process is completed, the robot 5 continues to move and pushes the gear rod 8, so that the gear rod 8 rotates around the vertical column 7 through the connecting ring 6, so that the gear rod 8 makes way for the passage of the robot 5. When the robot 5 has passed, the gear rod 8 can be reset by the traction spring 9, and the telescopic spring 10 can pull the telescopic slider 11 when the gear rod 8 rotates, so that the telescopic rod 12 contracts a certain distance in the gear rod 8, so that the two electromagnets 13 will not collide when the gear rod 8 is reset.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spring sheet forming die, comprising a housing (1) and a water pump (16), Features: The upper wall of the shell (1) is penetrated by a cylinder (2), and the telescopic end of the cylinder (2) is connected to the mold body (3); a cleaning box (14) is installed at the rear of the inner lower wall of the shell (1), and a filter plate (15) is arranged inside the cleaning box (14); the water pump (16) is located at the lower part of the cleaning box (14), and the water outlet end of the water pump (16) is connected to a water pipe (17); a nozzle (18) is installed at one end of the water pipe (17) away from the water pump (16); and the cleaning box (14), the filter plate (15), the water pump (16), the water pipe (17) and the nozzle (18) constitute a cleaning structure.
2. The spring sheet forming die according to claim 1, Features: An electric slide rail (4) is installed at the front end of the inner lower wall of the housing (1), and a manipulator (5) is installed at the upper end of the electric slide rail (4).
3. The spring sheet forming die according to claim 2, Features: A positioning structure is also provided, which is located at the position where the manipulator (5) stops feeding, and the number of the positioning structures provided is the same as the number of feeding points.
4. The spring sheet forming die according to claim 3, Features: The positioning structure is composed of a connecting ring (6), a vertical column (7), a shift rod (8), a traction spring (9), a telescopic spring (10), a telescopic slider (11), a telescopic rod (12) and an electromagnet (13), wherein the connecting ring (6) is provided with a vertical column (7) inside, and one side of the connecting ring (6) is connected to the shift rod (8).
5. The spring sheet forming die according to claim 4, Features: The upper and lower sides of the shift lever (8) are connected with traction springs (9), and a telescopic spring (10) is installed inside the shift lever (8).
6. The spring sheet forming die according to claim 5, Features: One side of the telescopic spring (10) is connected to a telescopic slider (11), and the side of the telescopic slider (11) away from the telescopic spring (10) is connected to a telescopic rod (12), and the side of the telescopic rod (12) away from the telescopic slider (11) is installed with an electromagnet (13).
