Organic granular fertilizer molding device
By designing the support frame and installation mechanism, the inconveniences of the existing organic pellet fertilizer molding devices in terms of temperature regulation and connection are solved, efficient and simple equipment connection and temperature regulation are achieved, and production efficiency and the quality of the pellet fertilizer are improved.
Patent Information
- Application Number
- CN202420734211.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing organic pellet fertilizer shaping devices have inconveniences in temperature regulation and equipment connection, especially when mobile devices are required or external temperature-controlled air supply is lacking. The connection and disconnection process is complex and time-consuming, affecting production efficiency.
An organic particle fertilizer molding device including a support frame, an installation mechanism and a forming mechanism is designed. Through the installation mechanism and a forming mechanism on the support frame, an efficient and simple connection method is provided, and the temperature regulation is achieved using the filling pipe and the sealing system. And sealing performance, the clamping mechanism improves the flexibility of the equipment and the convenience of maintenance.
It improves the operation convenience and production efficiency of the equipment, ensures the continuity and safety of the processing process, improves the quality and production efficiency of granular fertilizers, and meets the market's demand for high-quality organic fertilizers.
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Figure CN222151909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic granular fertilizer molding, and more specifically, to an organic granular fertilizer molding device. Background Art
[0002] Under the current technical environment, there are certain limitations in the design and use of organic fertilizer pellet molding equipment, especially in the molding mechanism and temperature control. These devices rely on rollers to compress and mold organic materials into granular fertilizers. During the molding process, the temperature control of the rollers is particularly important, because different materials and particle sizes may require different temperature conditions to ensure the quality and stability of the pellets. To this end, the equipment usually needs to pass air at a specific temperature to adjust the temperature of the rollers.
[0003] However, existing organic granular fertilizer molding devices have certain inconveniences in this regard. First, this demand for external temperature-controlled air supply requires that the device must be effectively connected to the external temperature control system. In many cases, this connection is neither convenient nor flexible, especially when the device needs to be moved or used in places where there is no ready temperature-controlled air supply. The process of connecting and disconnecting the device from the external temperature control system can be complicated and time-consuming, which is particularly disadvantageous in the context of efficient production and rapid response to market demand. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the problems existing in the prior art, the utility model provides an organic granular fertilizer molding device to solve the technical problems mentioned in the background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an organic granular fertilizer molding device, comprising a support frame, which is installed on an external device, and a mounting mechanism is arranged on the support frame, and the mounting mechanism comprises a molding mechanism, a filling pipe, a fixing sleeve, an insertion pipe, a sealing pipe, a sealing sleeve, a rubber ring, a clamping mechanism, an elastic sheet and a clamping joint, the molding mechanism is installed on the support frame and is cooperatively connected to the reinforcement pipe, the fixing sleeve is installed on the filling pipe, the insertion pipe is connected to the external device, a sealing pipe is coaxially installed on the insertion pipe, the sealing sleeve is installed on the fixing sleeve, the sealing pipe is sleeved on the sealing sleeve, a rubber ring is installed on the sealing sleeve, the insertion pipe is fitted on the rubber ring, the clamping mechanism is installed on the fixing sleeve, the elastic sheet is cooperatively connected to the clamping mechanism, and the clamping joint is installed on the elastic sheet.
[0008] The utility model is further configured that a plurality of annular grooves are equidistantly provided on the side wall of the fixing sleeve, and the clamping joint is pressed into the annular grooves. The design of the plurality of annular grooves ensures fixation at different positions.
[0009] The utility model is further configured such that the clamping mechanism includes a sealing rod and a resistance rod, a plurality of insertion holes are provided on the side wall of the fixed sleeve, the sealing rod and the resistance rod are respectively slidably connected in the insertion holes, a limiting groove is provided on the side wall of the insertion tube, the resistance rod is clamped in the limiting groove, and the design of the clamping mechanism ensures the convenience of clamping.
[0010] The utility model is further configured that a tapered groove is provided on the side wall of the insertion tube, a chamfer is provided on the sealing rod, the chamfer abuts against the tapered groove, and the design of the tapered groove ensures the convenience of clamping.
[0011] The utility model is further configured that the interference rod and the sealing rod are respectively provided with a transverse rod, the transverse rod is provided with a tension spring, the other end of the tension spring is connected to the side wall of the fixing sleeve, and a plurality of elastic sheets are connected to the transverse rod. The design of the transverse rod ensures the fixation of the interference rod and the sealing rod.
[0012] The utility model is further configured that a plurality of lateral rings are equidistantly arranged on the side wall of the sealing tube, the lateral rings are fitted in the sealing sleeve, and the design of the lateral rings ensures the sealing effect.
[0013] The utility model is further configured as follows: the forming mechanism includes a pressure roller, an extension tube, a synchronous wheel and a rotating sleeve, two pressure rollers are provided, and the two pressure rollers are respectively connected and installed with extension tubes, a plurality of grooves are provided on the side walls of the pressure roller, the two extension tubes are respectively rotatably connected to the support frame, the two extension tubes are respectively installed with synchronous wheels, the two synchronous wheels are meshed with each other, a rotating sleeve is installed on the filling pipe, the extension tube is rotatably connected to the rotating sleeve, and the design of the forming mechanism ensures the continuity of forming.
[0014] The utility model is further configured as follows: a motor is provided on the support frame, a driving wheel is provided on the extended section of the motor, a driven wheel is provided on the extended tube, a chain is meshed on the driven wheel, and the chain is meshed on the driving wheel. The design of the motor ensures the supply of power.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides an organic granular fertilizer shaping device, which has the following beneficial effects:
[0017] 1. The installation mechanism provides an efficient and simple way to connect the organic granular fertilizer molding device with external equipment, ensuring a stable and reliable working environment. Through the coordinated work of the support frame, molding mechanism, filling pipe, fixing sleeve, insertion tube, sealing pipe, sealing sleeve and rubber ring, the mechanism not only optimizes the installation process, but also ensures the sealing performance and stability of the equipment during operation through precise matching connection. This design significantly improves the operating convenience and production efficiency of the equipment, while ensuring the continuity and safety of the processing process.
[0018] 2. The molding mechanism realizes efficient and uniform molding of organic fertilizer through the sophisticated design of pressing roller, extension tube, synchronous wheel and rotating sleeve. The temperature of the pressing roller can be adjusted through the filling pipe to adapt to different materials and environmental requirements, thereby ensuring the quality of granular fertilizer. The design of the synchronous wheel ensures the coordinated operation of the pressing rollers and improves the consistency and efficiency of the molding process. The application of this mechanism not only improves the production efficiency of granular fertilizer, but also ensures the quality standard of the product, meeting the market demand for high-quality organic fertilizer.
[0019] 3. The clamping mechanism provides a fast and reliable clamping solution through the coordinated use of elastic sheets, clamping joints, sealing rods and abutment rods. This mechanism enables the insertion tube to be quickly fixed to or released from the fixing sleeve when needed, greatly improving the flexibility of the equipment and the convenience of maintenance. The design of the clamping mechanism simplifies the daily operation of the equipment and reduces the technical requirements for the operator, thereby improving the overall work efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of an organic granular fertilizer molding device in the utility model;
[0021] Figure 2 It is a structural schematic diagram of the installation mechanism in the utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the installation mechanism in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the transverse rod in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the insertion tube in the utility model.
[0025] In the figure: 1. support frame; 2. filling pipe; 3. fixing sleeve; 4. insertion pipe; 5. sealing pipe; 6. sealing sleeve; 7. rubber ring; 8. elastic sheet; 9. clamping joint; 10. annular groove; 11. sealing rod; 12. resistance rod; 13. insertion hole; 14. limiting groove; 15. conical groove; 16. groove; 17. transverse rod; 18. tension spring; 19. lateral ring; 20. pressure roller; 21. extension pipe; 22. synchronous wheel; 23. rotating sleeve; 24. groove; 25. motor; 26. driving wheel; 27. driven wheel; 28. chain. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5, an organic granular fertilizer shaping device, comprising a support frame 1, the support frame 1 is mounted on an external device, a mounting mechanism is arranged on the support frame 1, the mounting mechanism comprises a shaping mechanism, a filling pipe 2, a fixing sleeve 3, an insertion pipe 4, a sealing pipe 5, a sealing sleeve 6, a rubber ring 7, a clamping mechanism, an elastic sheet 8 and a clamping joint 9, the shaping mechanism is mounted on the support frame 1, and is cooperatively connected to the reinforcement pipe, the fixing sleeve 3 is mounted on the filling pipe 2, the insertion pipe 4 is connected to the external device, a sealing pipe 5 is coaxially mounted on the insertion pipe 4, the sealing sleeve 6 is mounted on the fixing sleeve 3, the sealing pipe 5 is sleeved on the sealing sleeve 6, a rubber ring 7 is mounted on the sealing sleeve 6, the insertion pipe 4 is fitted on the rubber ring 7, the clamping mechanism is mounted on the fixing sleeve 3, the elastic sheet 8 is cooperatively connected to the clamping mechanism, the clamping joint 9 is mounted on the elastic sheet 8, and the side wall of the fixing sleeve 3 A plurality of annular grooves 10 are equidistantly provided on the upper surface, and the clamping joint 9 is pressed in the annular groove 10. The clamping mechanism includes a sealing rod 11 and a resisting rod 12. A plurality of insertion holes 13 are provided on the side wall of the fixed sleeve 3. The sealing rod 11 and the resisting rod 12 are respectively slidably connected in the insertion holes 13. A limiting groove 14 is provided on the side wall of the insertion tube 4. The resisting rod 12 is clamped in the limiting groove 14. A conical groove 15 is provided on the side wall of the insertion tube 4. A groove 16 is provided on the sealing rod 11. The groove 16 resists in the conical groove 15. A transverse rod 17 is respectively provided on the resisting rod 12 and the sealing rod 11. A tension spring 18 is provided on the transverse rod 17. The other end of the tension spring 18 is connected to the side wall of the fixed sleeve 3. A plurality of elastic sheets 8 are connected to the transverse rod 17. A plurality of lateral rings 19 are equidistantly provided on the side wall of the sealing tube 5. The lateral ring 19 fits in the sealing sleeve 6.
[0030] In this embodiment, when fixing is required, the insertion tube 4 is first inserted into the fixing sleeve 3, so that the sealing tube 5 is sleeved in the sealing sleeve 6, and the rubber ring 7 is in contact with the sealing sleeve 6, and then the transverse rod 17 is driven to move in the direction of the axis under the action of the tension spring 18, and then the upper bevel 16 of the sealing rod 11 is in contact with the conical groove 15, and then the conical groove 15 is driven to press downward, so that the insertion tube 4 is pressed on the rubber ring 7, thereby ensuring the sealing process, when it is necessary to unlock, first pull the transverse rod 17 to pull the sealing rod 11 and the contact rod 12 outward, and then press the contact head on the elastic sheet 8 on the annular groove 10, thereby ensuring the limiting position of the sealing rod 11, and multiple sealing rods 11 perform the above operation, so that the seal can be unlocked, so that the insertion tube 4 can be pulled out, thereby completing the whole process.
[0031] See also Figure 1As an implementation of the forming mechanism: the forming mechanism includes a pressure roller 20, an extension tube 21, a synchronous wheel 22 and a rotating sleeve 23. Two pressure rollers 20 are provided, and the two pressure rollers 20 are respectively connected and installed with the extension tubes 21. A plurality of grooves 24 are provided on the side walls of the pressure roller 20. The two extension tubes 21 are respectively rotatably connected to the support frame 1. The two extension tubes 21 are respectively installed with synchronous wheels 22. The two synchronous wheels 22 are meshed with each other. The filling tube 2 is installed with a rotating sleeve 23. The extension tube 21 is rotatably connected to the rotating sleeve 23. A motor 25 is provided on the support frame 1. A driving wheel 26 is provided on the extension section of the motor 25. A driven wheel 27 is provided on the extension tube 21. A chain 28 is meshed on the driven wheel 27. The chain 28 is meshed on the driving wheel 26.
[0032] More specifically, when shaping is required, first, the corresponding hot air is introduced into the pressing roller 20 through the filling pipe 2 through the insertion pipe 4, and then discharged through the other end of the pressing roller 20, fed through the feed hopper, and then driven by the motor 25 to rotate one pressing roller 20, and the two pressing rollers 20 can be driven to rotate synchronously through the two synchronous wheels 22, and then the organic fertilizer is shaped through the groove 24, thereby completing the shaping process.
[0033] In summary, when the overall equipment is in use or running: when it needs to be fixed, first insert the insertion tube 4 into the fixing sleeve 3, so that the sealing tube 5 is sleeved in the sealing sleeve 6, and the rubber ring 7 is in contact with the sealing sleeve 6, and then the transverse rod 17 is driven to move in the direction of the axis under the action of the tension spring 18, and then the upper slope 16 of the sealing rod 11 is in contact with the conical groove 15, and then the conical groove 15 is driven to press downward, so that the insertion tube 4 is pressed on the rubber ring 7, thereby ensuring the sealing process, when it needs to be unlocked, first pull the transverse rod 17 to pull the sealing rod 11 and the contact rod 12 outward, and then press the contact head on the elastic sheet 8 on the annular groove 10, thereby ensuring the limiting position of the sealing rod 11, and multiple sealing rods 11 perform the above operations, so the seal can be unlocked, so that the insertion tube 4 can be pulled out, thereby completing the entire process.
[0034] When shaping is required, firstly, the corresponding hot air is introduced into the pressing roller 20 through the filling pipe 2 through the insertion pipe 4, and then discharged through the other end of the pressing roller 20, fed through the feed hopper, and then driven by the action of the motor 25 to rotate one pressing roller 20, and the two pressing rollers 20 can be driven to rotate synchronously through the two synchronous wheels 22, and then the organic fertilizer is shaped through the groove 24, thereby completing the shaping process.
[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. An organic granular fertilizer molding device, comprising a support frame (1), the support frame (1) being mounted on an external device, and characterized in that: The support frame (1) is provided with a mounting mechanism, and the mounting mechanism comprises a molding mechanism, a filling pipe (2), a fixing sleeve (3), an insertion pipe (4), a sealing pipe (5), a sealing sleeve (6), a rubber ring (7), a clamping mechanism, an elastic sheet (8) and a clamping joint (9). The molding mechanism is mounted on the support frame (1) and is connected to the reinforcement pipe in a coordinated manner. The fixing sleeve (3) is mounted on the filling pipe (2). The insertion pipe (4) is connected to an external device. A sealing pipe (5) is coaxially mounted on the insertion pipe (4). The sealing sleeve (6) is mounted on the fixing sleeve (3). The sealing pipe (5) is sleeved on the sealing sleeve (6). A rubber ring (7) is mounted on the sealing sleeve (6). The insertion pipe (4) is attached to the rubber ring (7). The clamping mechanism is mounted on the fixing sleeve (3). The elastic sheet (8) is connected to the clamping mechanism in a coordinated manner. The clamping joint (9) is mounted on the elastic sheet (8).
2. The organic granular fertilizer molding device according to claim 1, characterized in that: A plurality of annular grooves (10) are equidistantly formed on the side wall of the fixing sleeve (3), and the clamping joint (9) is seated in the annular groove (10).
3. The organic granular fertilizer molding device according to claim 2 is characterized in that: The clamping mechanism comprises a sealing rod (11) and a resisting rod (12); a plurality of insertion holes (13) are provided on the side wall of the fixing sleeve (3); the sealing rod (11) and the resisting rod (12) are respectively slidably connected in the insertion holes (13); a limiting groove (14) is provided on the side wall of the insertion tube (4); and the resisting rod (12) is clamped in the limiting groove (14).
4. The organic granular fertilizer molding device according to claim 3 is characterized in that: A tapered groove (15) is provided on the side wall of the insertion tube (4), and a groove (16) is provided on the sealing rod (11), and the groove (16) abuts against the tapered groove (15).
5. The organic granular fertilizer molding device according to claim 4 is characterized in that: The abutment rod (12) and the sealing rod (11) are respectively provided with a transverse rod (17), the transverse rod (17) is provided with a tension spring (18), the other end of the tension spring (18) is connected to the side wall of the fixing sleeve (3), and a plurality of elastic sheets (8) are connected to the transverse rod (17).
6. The organic granular fertilizer molding device according to claim 5 is characterized in that: A plurality of lateral rings (19) are equidistantly arranged on the side wall of the sealing tube (5), and the lateral rings (19) are fitted in the sealing sleeve (6).
7. The organic granular fertilizer molding device according to claim 1 is characterized in that: The forming mechanism comprises a pressing roller (20), a stretching tube (21), a synchronous wheel (22) and a rotating sleeve (23). Two pressing rollers (20) are provided, and the two pressing rollers (20) are connected and respectively installed with a stretching tube (21). A plurality of grooves (24) are provided on the side wall of the pressing roller (20). The two stretching tubes (21) are respectively rotatably connected to the support frame (1). The two stretching tubes (21) are respectively installed with a synchronous wheel (22), and the two synchronous wheels (22) are meshed with each other. The filling tube (2) is installed with a rotating sleeve (23), and the stretching tube (21) is rotatably connected to the rotating sleeve (23).
8. The organic granular fertilizer molding device according to claim 7 is characterized in that: The support frame (1) is provided with a motor (25), the extended section of the motor (25) is provided with a driving wheel (26), the extended tube (21) is provided with a driven wheel (27), the driven wheel (27) is meshed with a chain (28), and the chain (28) is meshed with the driving wheel (26).
