Spoke wheel machining and grinding equipment

By designing an automated spoke wheel processing and polishing equipment, and utilizing an air shaft and belt linkage mechanism, automatic polishing and dust removal of spoke wheels of different diameters can be achieved. This solves the problem that existing equipment can only polish a single diameter, thereby improving efficiency and reducing costs.

CN222154923UActive Publication Date: 2024-12-13WUXI KAISHENG MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202323633426.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-13
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

Existing spoke wheel processing and polishing equipment can only polish spoke wheels of one diameter, requiring multiple pieces of equipment, resulting in high costs, and the polishing process requires manual rotation, leading to low efficiency.

Method used

A device comprising a base, a support plate, an air shaft, a drive motor, a grinding wheel, and a brush is designed. The spoke wheel is fixed by the air shaft, and the grinding wheel and brush are driven to rotate by a belt linkage mechanism. Combined with a dust removal mechanism, automated grinding and dust removal are achieved.

Benefits of technology

It enables automated grinding of spoked wheels of different diameters, improving efficiency, reducing costs, and effectively removing debris and dust during the grinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of spoked wheel machining equipment, and particularly relates to spoked wheel machining and polishing equipment which comprises a base, an integrally-formed supporting plate is arranged at the top of the base, a driving motor is installed on the front side of the supporting plate through bolts, and an output shaft of the driving motor rotationally penetrates through the supporting plate and is fixedly connected with one end of an air expansion shaft. A brush and a grinding wheel are arranged on the left side and the right side of the supporting plate correspondingly, two sliding tables are installed on the top of the base, a supporting base is fixed to the sliding ends of the sliding tables, and the brush and the grinding wheel are rotationally connected to the top of the supporting base through rotating shafts correspondingly. Belt linkage mechanisms used for rotating the rotating shafts are arranged between the exteriors of the two rotating shafts and the output shaft of the driving motor, and a dust removal mechanism is arranged on one side of the brush. The outer surface of the spoked wheel is polished while the polishing wheel is rotated, the polishing comprehensiveness of the spoked wheel is improved, the spoked wheel does not need to be manually rotated, the polishing efficiency is improved, the requirements of different working conditions can be met, and one machine with multiple purposes is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spoke wheel processing equipment, in particular to a spoke wheel processing and grinding equipment. Background Art

[0002] Vacuum spoke wheels are a type of motorcycle wheel that is improved on the basis of traditional wire rims to allow them to use tubeless wheels. Although it looks simple, it has very high manufacturing requirements. It can meet both road and off-road capabilities and is widely used in the field of off-road motorcycles.

[0003] According to patent No. CN201810099268.3, a gear grinding device is disclosed, which includes a frame and a clamping mechanism. The frame is provided with two opposing support platforms, and the support platforms are provided with vertical plates and slide grooves. The clamping mechanism includes two clamping blocks arranged opposite to each other, and the clamping blocks are slidably connected in the slide grooves, and a supporting spring is connected between the clamping blocks and the vertical plates; it also includes a grinding mechanism, which includes a grinding shaft, the grinding shaft is connected to a first motor, and grinding teeth are slidably connected to the grinding shaft, a cavity is provided in the grinding shaft, and an air bag that can resist the grinding teeth is provided in the cavity, and a lower pressure rod is provided above the air bag, and the lower pressure rod is slidably connected to the frame, and connecting rods are respectively hinged on both sides of the lower pressure rod, and the ends of the connecting rods away from the lower pressure rod are respectively hinged on the corresponding clamping blocks.

[0004] The prior art has the following problems:

[0005] In the existing spoke wheel processing and grinding equipment, during the actual processing process, the grinding device can often only grind spoke wheels of one diameter. When multiple spoke wheels need to be ground, different grinding devices are often required, resulting in a high cost for the spoke wheel grinding. In addition, the existing grinding equipment requires manual rotation of the spoke wheel during the grinding process to achieve uniform grinding of its outer surface, which is inefficient. Therefore, the utility model proposes a spoke wheel processing and grinding equipment. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a spoke wheel processing and grinding device to solve the existing problems.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A spoke wheel processing and grinding equipment comprises a base, the top of the base is provided with an integrally formed support plate, a driving motor is installed on the front side of the support plate by bolts, the output shaft of the driving motor rotates and passes through the support plate and is fixedly connected to one end of an inflatable shaft, a brush and a grinding wheel are respectively provided on the left and right sides of the support plate, two groups of slides are installed on the top of the base, a support seat is fixed to the sliding end of the slide, the brush and the grinding wheel are respectively rotatably connected to the top of the support seat through a rotating shaft, a belt linkage mechanism for rotating the rotating shaft is respectively provided between the outside of the two groups of rotating shafts and the output shaft of the driving motor, and a dust removal mechanism is provided on one side of the brush.

[0009] As a preferred technical solution of the utility model, the two groups of belt linkage mechanisms both include belts and pulleys, two groups of pulleys are fixed to the outside of the output shaft of the driving motor, and another two groups of pulleys are fixed to the front end of the rotating shaft, and the pulleys outside the output shaft of the driving motor and the pulleys on the rotating shaft are connected through belt transmission.

[0010] As a preferred technical solution of the utility model, a pulley tensioning mechanism is respectively provided on the two groups of the belt linkage mechanisms, and the two groups of the pulley tensioning mechanisms include a mounting plate, a telescopic rod and a tensioning wheel. The mounting plate is fixed to the outer wall of one group of support plates, a telescopic rod is fixed to the top of the mounting plate, and the top of the telescopic rod is rotatably connected to the tensioning wheel, and the bottom of the tensioning wheel is tensioned with the inner surface of the belt.

[0011] As a preferred technical solution of the utility model, the dust removal mechanism includes a support, a fan, a dust hood and a dust removal box. The support and the dust removal box are fixedly installed on one side of the top of the base, and the fan and the dust hood are respectively installed on both sides of the support by bolts. The air inlet end of the fan is connected to the dust hood through a dust removal pipe, and the air outlet end of the fan is fixedly connected to the dust removal pipe, and the dust removal pipe extends to the interior of the dust removal box at one end away from the fan.

[0012] As a preferred technical solution of the utility model, water pipes are installed on one side of the top and bottom of the dust removal box, and valves are installed on the water pipes.

[0013] As a preferred technical solution of the utility model, the hood opening of the dust hood is arranged toward the brush, and the brush is an annular brush.

[0014] As a preferred technical solution of the utility model, the outer wall of one side of the brush and the grinding wheel are both arranged in contact with the outer surface of the spoke wheel.

[0015] Compared with the prior art, the utility model provides a spoke wheel processing and grinding device, which has the following beneficial effects:

[0016] 1. The spoke wheel processing and grinding equipment is provided with a base, a support plate, an inflatable shaft, a driving motor, a grinding wheel and a brush, and the inner ring of the spoke wheel is fixed. The driving motor cooperates with the inflatable shaft to drive the spoke wheel to rotate, and cooperates with two sets of belt linkage mechanisms, so that the two sets of rotating shafts respectively drive the grinding wheel and the brush to rotate. The spoke wheel grinds its outer surface while rotating the grinding wheel, thereby improving the comprehensiveness of the spoke wheel grinding, and the spoke wheel does not need to be manually rotated, which improves the grinding efficiency. By providing a dust removal mechanism, the spoke wheel can be evenly dusted when it rotates, so that the debris and dust generated during the grinding process can be removed and the debris and dust can be collected;

[0017] 2. This spoke wheel processing and grinding equipment is provided with an inflatable shaft, which can be used to fix spoke wheels of different diameters, and is equipped with two sets of support seats and slides, and can adjust the horizontal positions of the grinding wheel and the brush, so that the grinding wheel can grind spoke wheels of different diameters, and the brush can be used to brush off debris and dust attached to the outer surface of spoke wheels of different diameters. The belt tensioning mechanism always tensions the belt, which can meet the needs of different working conditions and realize multiple uses of one machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the top view of the base, support plate and drive motor in the utility model;

[0020] Figure 3 It is a structural schematic diagram of the belt tensioning mechanism in the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the base, support plate and drive motor in the utility model;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the support plate in the utility model.

[0023] In the figure: 1. base; 2. support plate; 3. inflatable shaft; 4. drive motor; 5. grinding wheel; 6. brush; 7. support seat; 8. slide; 9. belt; 10. pulley; 11. pulley tensioning mechanism; 1101. mounting plate; 1102. telescopic rod; 1103. tensioning wheel; 12. support; 13. fan; 14. dust hood; 15. dust removal box. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 In this embodiment: a spoke wheel processing and grinding equipment comprises a base 1, an integrally formed support plate 2 is arranged on the top of the base 1, a driving motor 4 is installed on the front side of the support plate 2 by bolts, the model of the driving motor 4 is DZ65M01-1WRV, the output shaft of the driving motor 4 rotates and penetrates the support plate 2 and is fixedly connected to one end of the inflatable shaft 3, the inflatable shaft 3 can be inflated by an external high-pressure inflating device, after high-pressure inflation, the surface of the inflatable shaft can protrude, and the surface part retracts rapidly after deflation, and a brush 6 and a polishing brush are respectively arranged on the left and right sides of the support plate 2. Grinding wheel 5, two groups of slides 8 are installed on the top of the base 1, and a support seat 7 is fixed to the sliding end of the slide 8. A mounting hole is provided on the support seat 7, and a threaded hole is provided on the top of the slide 8. When the support seat 7 is adjusted to a suitable position, one end of the bolt can be passed through the mounting hole and threadedly connected to the threaded hole to fix the support seat 7. The brush 6 and the grinding wheel 5 are respectively connected to the top of the support seat 7 through a rotating shaft. Belt linkage mechanisms for rotating the rotating shaft are respectively arranged between the outside of the two groups of rotating shafts and the output shaft of the driving motor 4, and a dust removal mechanism is arranged on one side of the brush 6.

[0026] In this embodiment, the two sets of belt linkage mechanisms include belts 9 and pulleys 10. Two sets of pulleys 10 are fixed to the outside of the output shaft of the driving motor 4, and another two sets of pulleys 10 are fixed to the front end of the rotating shaft. The pulleys 10 outside the output shaft of the driving motor 4 and the pulleys 10 on the rotating shaft are connected through the belt 9. When the driving motor 4 rotates, the inflatable shaft 3 and the two sets of pulleys 10 are driven to rotate, and with the cooperation of the two sets of belts 9, the pulleys 10 on the rotating shaft are driven to rotate, thereby realizing the rotation of the brush 6 and the grinding wheel 5, without the need to manually rotate the spoke wheel, thereby improving the grinding efficiency and dust removal efficiency.

[0027] In this embodiment, a pulley tensioning mechanism 11 is respectively provided on the two groups of belt linkage mechanisms, and the two groups of pulley tensioning mechanisms 11 include a mounting plate 1101, a telescopic rod 1102 and a tensioning wheel 1103. The mounting plate 1101 is fixed to the outer wall of one group of support plates 2, and a telescopic rod 1102 is fixed to the top of the mounting plate 1101. The top of the telescopic rod 1102 is rotatably connected to the tensioning wheel 1103, and the bottom of the tensioning wheel 1103 is tensioned with the inner surface of the belt 9. When grinding spoke wheels of different diameters, the locking knob on the telescopic rod 1102 is rotated to adjust the length of the telescopic rod 1102, so that the tensioning wheel 1103 always tensions the belt 9. When grinding spoke wheels of different diameters, the rotation of the brush 6 and the grinding wheel 5 can be realized, thereby reducing the cost of use.

[0028] In this embodiment, the dust removal mechanism includes a support 12, a fan 13, a dust hood 14 and a dust removal box 15. The support 12 and the dust removal box 15 are fixedly mounted on one side of the top of the base 1. The fan 13 and the dust hood 14 are respectively mounted on both sides of the support 12 by bolts. The air inlet end of the fan 13 is connected to the dust hood 14 through a dust removal pipe. The air outlet end of the fan 13 is fixedly connected to the dust removal pipe. The end of the dust removal pipe away from the fan 13 extends to the inside of the dust removal box 15. When the fan 13 is working, the debris and dust are passed into the water inside the dust removal box 15 through the dust hood 14, the dust removal pipe and the dust removal pipe, thereby preventing the debris and dust from flying and facilitating subsequent processing.

[0029] In this embodiment, water pipes are installed on one side of the top and bottom of the dust removal box 15, and valves are installed on the water pipes. By opening the valves, water can be added to the inside of the dust removal box 15 or the water inside the dust removal box 15 can be discharged through the water pipes.

[0030] In this embodiment, the hood opening of the dust hood 14 is set toward the brush 6, and the brush 6 is an annular brush. When the spoke wheel continues to rotate to the side of the brush 6 after grinding, the brush 6 rotates to brush off the debris attached to the surface of the spoke wheel, making it convenient for the fan 13 to pass the debris into the water inside the dust removal box 15, further facilitating the removal of debris and dust generated during the grinding process.

[0031] In this embodiment, the outer wall of one side of the brush 6 and the grinding wheel 5 are both arranged in contact with the outer surface of the spoke wheel to achieve grinding and dust removal of the spoke wheel.

[0032] The working principle and use process of the utility model are as follows: when in use, the spoke wheel is sleeved on the outside of the inflatable shaft 3, and the inflatable shaft 3 is inflated. After the inflatable shaft 3 is inflated, the inner ring of the spoke wheel is fixed, and then the driving motor 4 is started to work. When the driving motor 4 works, the inflatable shaft 3 is driven to rotate, and the inflatable shaft 3 drives the spoke wheel to rotate, and is matched with two groups of belt linkage mechanisms, so that the two groups of rotating shafts respectively drive the grinding wheel 5 and the brush 6 to rotate, and the spoke wheel grinds its outer surface while rotating the grinding wheel 5, thereby improving the comprehensiveness of the grinding of the spoke wheel, and at the same time starting the fan 13 to work, when the fan 13 works, it sucks away the debris during grinding, and is matched with the brush 6, when the spoke wheel continues to rotate to the side of the brush 6 after grinding, the brush 6 The brush 6 rotates to brush off the debris attached to the surface of the spoke wheel, making it convenient for the fan 13 to pass the debris into the water inside the dust removal box 15, so as to facilitate the removal of the debris and dust generated during the grinding process. The inflatable shaft 3 can be used to fix different spoke wheels. By sliding two sets of support seats 7, the two sets of support seats 7 slide horizontally on the slide 8, and the horizontal positions of the grinding wheel 5 and the brush 6 are adjusted, so that the grinding wheel 5 can grind spoke wheels of different diameters, and the brush 6 can be used to remove dust from the outer surfaces of spoke wheels of different diameters. When grinding spoke wheels of different diameters, by adjusting the length of the telescopic rod 1102, the tensioning wheel 1103 can always tension the belt 9, which can meet the needs of different working conditions and realize multiple uses of one machine.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A spoke wheel processing and grinding device, comprising a base (1), characterized in that: An integrally formed support plate (2) is provided on the top of the base (1), a drive motor (4) is installed on the front side of the support plate (2) by bolts, the output shaft of the drive motor (4) rotates through the support plate (2) and is fixedly connected to one end of the inflatable shaft (3), a brush (6) and a grinding wheel (5) are respectively provided on the left and right sides of the support plate (2), two groups of slides (8) are installed on the top of the base (1), a support seat (7) is fixed to the sliding end of the slide (8), the brush (6) and the grinding wheel (5) are respectively connected to the top of the support seat (7) by a rotating shaft, and a belt linkage mechanism for rotating the rotating shaft is respectively provided between the outside of the two groups of rotating shafts and the output shaft of the drive motor (4), and a dust removal mechanism is provided on one side of the brush (6).

2. The spoke wheel processing and polishing equipment according to claim 1, characterized in that: The two groups of belt linkage mechanisms both include belts (9) and pulleys (10), two groups of pulleys (10) are fixed to the outside of the output shaft of the driving motor (4), and another two groups of pulleys (10) are fixed to the front end of the rotating shaft, and the pulleys (10) outside the output shaft of the driving motor (4) and the pulleys (10) on the rotating shaft are both connected by belt (9) transmission.

3. The spoke wheel processing and polishing equipment according to claim 2, characterized in that: The two groups of belt linkage mechanisms are respectively provided with pulley tensioning mechanisms (11), and the two groups of pulley tensioning mechanisms (11) include a mounting plate (1101), a telescopic rod (1102) and a tensioning wheel (1103). The mounting plate (1101) is fixed to the outer wall of one group of support plates (2), the top of the mounting plate (1101) is fixed with a telescopic rod (1102), the top of the telescopic rod (1102) is rotatably connected with a tensioning wheel (1103), and the bottom of the tensioning wheel (1103) is tensioned with the inner surface of the belt (9).

4. The spoke wheel processing and polishing equipment according to claim 1, characterized in that: The dust removal mechanism comprises a support (12), a fan (13), a dust hood (14) and a dust removal box (15); the support (12) and the dust removal box (15) are fixedly mounted on one side of the top of the base (1); the fan (13) and the dust hood (14) are respectively mounted on two sides of the support (12) by bolts; the air inlet end of the fan (13) is connected to the dust hood (14) via a dust removal pipe; the air outlet end of the fan (13) is fixedly connected to a dust removal pipe; and the end of the dust removal pipe away from the fan (13) extends to the interior of the dust removal box (15).

5. The spoke wheel processing and polishing equipment according to claim 4, characterized in that: Water pipes are installed on one side of the top and bottom of the dust removal box (15), and valves are installed on the water pipes.

6. The spoke wheel processing and grinding equipment according to claim 4, characterized in that: The hood opening of the dust hood (14) is arranged toward the brush (6), and the brush (6) is an annular brush.

7. The spoke wheel processing and polishing equipment according to claim 1, characterized in that: The outer wall of one side of the brush (6) and the grinding wheel (5) are both arranged in contact with the outer surface of the spoke wheel.