Stamping device for photovoltaic support frame
By using limit blocks and fixed components to fix profiles in the photovoltaic bracket frame stamping device, and precisely controlling the profile position with the rack and gear system, the profile offset problem is solved and the punching accuracy is improved.
Patent Information
- Application Number
- CN202420935552.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the punching process of photovoltaic bracket frames, the profile is prone to offset, resulting in a decrease in punching accuracy.
A stamping device including a processing table, a stamping table, a stamping mechanism, a support block, a limit block and a fixing assembly is designed to fix the profile to the support block through the limit block and a fixing assembly, reduce offset, and control the assembly and rack and rack gear system accurately control the position of the profile.
It effectively reduces the deviation of the profile during the punching process, improves the punching accuracy, and facilitates the installation and use of the profile.
Smart Images
Figure CN222175618U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of photovoltaic brackets, and in particular to a punching device for a photovoltaic bracket frame. Background Art
[0002] Solar photovoltaic brackets are special brackets designed for placing, installing and fixing solar panels in solar photovoltaic power generation systems. The photovoltaic brackets are mainly composed of several frames. In order to facilitate the subsequent installation of the photovoltaic brackets, the frames of the photovoltaic brackets usually need to be punched. When punching holes in the frames of photovoltaic brackets, a punching device is usually required.
[0003] In the related art, the punching device mainly includes a processing table, a punching table and a punching mechanism. The punching table is slidably connected to the processing table in the vertical direction, and the punching mechanism is installed on the punching table. The punching mechanism is used to punch holes in the photovoltaic bracket. In actual use, the operator moves the profile required for the photovoltaic bracket frame to the processing table, and moves the punching table to drive the punching mechanism to perform the punching work.
[0004] The above-mentioned related technologies have the following defects: the profile is prone to deviation during the punching process, which reduces the punching accuracy of the profile and affects the punching work of the profile. Utility Model Content
[0005] In order to improve the problem of profile deviation during the punching process, the present application provides a punching device for a photovoltaic bracket frame.
[0006] The present application provides a punching device for a photovoltaic bracket frame using the following technical solution:
[0007] A stamping device for a photovoltaic bracket frame comprises a processing table, which is slidably connected to a stamping table in a vertical direction, a stamping mechanism installed on the stamping table, and the stamping mechanism is used to punch holes in a profile. A support block, a first limit block and a second limit block are fixedly connected to the processing table, and the profile is placed on the support block, the first limit block is in contact with one end of the profile, and the second limit block is in contact with one side of the profile. A fixing component is provided on the processing table, and the fixing component is used to fix the profile on the support block.
[0008] By adopting the above technical solution, when the profile needs to be punched, the operator places the profile on the support block, and one end of the profile is in contact with the first limit block, and one side of the profile is in contact with the second limit block. The first limit block and the second limit block can limit the profile, and the profile is fixed on the support block through the fixing component, thereby reducing the possibility of deviation of the profile, improving the punching accuracy of the profile, and facilitating the punching work of the profile.
[0009] Preferably, the fixing assembly includes a sleeve seat, a rotating shaft, a pressure plate and a control assembly, the sleeve seat is fixedly connected to the processing table, the rotating shaft and the sleeve seat are rotatably connected, the pressure plate and the rotating shaft are fixedly connected, and the control assembly is used to control the rotation of the rotating shaft.
[0010] By adopting the above technical solution, when the profile is placed on the support block, the rotating shaft is rotated through the control component, and the rotation of the rotating shaft can drive the rotation of the pressure plate, so that the pressure plate is rotated until it abuts against the profile. The pressure plate can apply force to the profile to make the profile abut against the second limit block, so that the profile is fixed on the support block, reducing the possibility of the profile being offset.
[0011] Preferably, the control assembly includes a control cylinder, a rack and a gear, the control cylinder is mounted on a processing table, the rack is fixedly connected to a piston rod of the control cylinder, the gear is fixedly connected to a rotating shaft, and the rack and the gear are meshed.
[0012] By adopting the above technical solution, when it is necessary to control the rotation of the rotating shaft, the operator can drive the control cylinder, the piston rod of the control cylinder can drive the movement of the rack, the movement of the rack can drive the rotation of the gear, thereby driving the rotation of the rotating shaft, so that the rotating shaft drives the pressure plate to rotate until it abuts against the profile.
[0013] Preferably, a limiting plate is fixedly connected to the shaft sleeve seat, and a limiting hole is provided on the limiting plate, and the limiting hole is for an end of the rack away from the control cylinder to pass through.
[0014] By adopting the above technical solution, the limiting hole can limit the movement of the rack, so that the rack can move along its own length direction, reducing the possibility of deviation when the rack moves, and facilitating the rack to drive the gear to move.
[0015] Preferably, a discharge plate is fixedly connected to the processing table, the discharge plate is arranged at an angle, and a discharge groove is provided on the discharge plate.
[0016] By adopting the above technical solution, the waste generated by the punching of the profile can fall into the discharge trough, and under the inclined setting of the discharge plate, it can naturally slide down in the discharge trough, which is convenient for the collection of the waste.
[0017] Preferably, support rods are fixedly connected to the processing table, and at least two support rods are provided.
[0018] By adopting the above technical solution, the support rod can be used for temporary placement of the profile, which is convenient for the operator to move the unpunched profile to the processing table, and is also convenient for temporary placement of the punched profile.
[0019] Preferably, a rubber strip is fixedly connected to the support rod.
[0020] By adopting the above technical solution, the rubber strip can reduce the possibility of the profile sliding on the support rod, and also reduce the possibility of the profile being damaged due to friction between the support rod and the profile.
[0021] Preferably, a guide block is fixedly connected to the first limit block, and a guide inclined surface is provided on the guide block.
[0022] By adopting the above technical solution, when the operator places the profile on the processing table, the guide block can guide the profile, and one end of the profile can contact the guide slope, so as to facilitate the profile to move to a suitable position.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. Through the arrangement of the first limit block, the second limit block and the fixing assembly, when the profile needs to be punched, the operator places the profile on the support block, and one end of the profile is in contact with the first limit block, and one side of the profile is in contact with the second limit block. The first limit block and the second limit block can limit the profile, and the profile is fixed on the support block through the fixing assembly, thereby reducing the possibility of the profile being offset, improving the punching accuracy of the profile, and facilitating the punching work of the profile;
[0025] 2. Through the setting of the limiting plate and the limiting hole, the limiting hole can limit the movement of the rack, so that the rack moves along its own length direction, reducing the possibility of deviation when the rack moves, and facilitating the rack to drive the gear to move. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the punching device for the photovoltaic bracket frame in the first embodiment of the present application.
[0027] Figure 2 yes Figure 1 Schematic diagram of the partially enlarged structure of part A in the middle.
[0028] Figure 3 It is a schematic diagram of the connection structure of the guide block in the second embodiment of the present application.
[0029] Explanation of the reference numerals in the accompanying drawings: 1. Processing table; 11. Support block; 12. First limit block; 121. Guide block; 122. Guide ramp; 13. Second limit block; 14. Discharge plate; 141. Discharge trough; 15. Support rod; 151. Rubber strip; 2. Stamping table; 21. Stamping mechanism; 3. Fixing assembly; 31. Bushing seat; 311. Limit plate; 312. Limit hole; 32. Rotating shaft; 33. Press plate; 4. Control assembly; 41. Control cylinder; 42. Rack; 43. Gear. DETAILED DESCRIPTION
[0030] In order to make the purpose, features, and advantages of the invention of this application more obvious and easy to understand, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] Embodiment 1:
[0033] The present application embodiment discloses a punching device for a photovoltaic bracket frame, such as Figure 1 As shown, it includes a processing table 1, a punching table 2 is slidably connected to the processing table 1 in the vertical direction, and a cylinder for controlling the sliding of the punching table 2 is fixedly installed on the processing table 1. A punching mechanism 21 is installed on the punching table 2, and a plurality of punching mechanisms 21 are provided, and the punching mechanism 21 is used to punch the profile.
[0034] like Figure 1 As shown, a support block 11, a first limit block 12 and a second limit block 13 are fixedly connected to the processing table 1, and the support block 11 is for placing the profile; when the profile needs to be punched, the operator places the profile on the support block 11, and one end of the profile fits with the first limit block 12, and the inner side of the profile fits with the second limit block 13. The first limit block 12 and the second limit block 13 can limit the profile to facilitate the punching of the profile.
[0035] like Figure 1 and 2As shown, a fixing assembly 3 is provided on the processing table 1, and the fixing assembly 3 includes a sleeve seat 31, a rotating shaft 32, a pressing plate 33 and a control assembly 4. The sleeve seat 31 is fixedly connected to the processing table 1 and is located on one side of the first limit block 12. The rotating shaft 32 and the sleeve seat 31 are coaxially rotatably connected. The pressing plate 33 is fixedly sleeved on the rotating shaft 32, and a rubber block is fixedly connected to the pressing plate 33. The control assembly 4 includes a control cylinder 41, a rack 42 and a gear 43. The control cylinder 41 is fixedly installed on the processing table 1. The rack 42 is fixedly connected to the piston rod of the control cylinder 41, and the length direction of the rack 42 is perpendicular to the length direction of the rotating shaft 32; the gear 43 is coaxially fixedly connected to the rotating shaft 32, and the rack 42 and the gear 43 are meshed. The shaft sleeve seat 31 is fixedly connected to a limit plate 311, and a limit hole 312 is provided on the limit plate 311. The limit hole 312 is for one end of the rack 42 away from the control cylinder 41 to pass through, and the limit hole 312 can limit the moving direction of the rack 42. When the operator places the profile on the support block 11, and one end of the profile fits with the first limit block 12, and the inner side of the profile fits with the second limit block 13, the operator can drive the control cylinder 41, so that the piston rod of the control cylinder 41 drives the movement of the rack 42, and the movement of the rack 42 can drive the rotation of the gear 43, thereby driving the rotation of the rotating shaft 32, and the rotating shaft 32 can drive the pressing plate 33 to rotate, thereby applying a force to the profile, so that the profile abuts against the second limit block 13, so that the profile is fixed on the support block 11, reducing the possibility of deviation when punching the profile, improving the punching accuracy of the profile, and facilitating the punching of the profile.
[0036] like Figure 1 As shown, a discharge plate 14 is fixedly connected to the processing table 1, and the discharge plate 14 is arranged in an inclined manner. A discharge groove 141 is provided on the discharge plate 14, and the discharge groove 141 is for waste materials to slide into. When the profile is placed on the support block 11 for punching, the waste materials generated by the punching can fall into the discharge groove 141 and slide naturally in the discharge groove 141, which is convenient for the collection of waste materials.
[0037] like Figure 1 As shown, two support rods 15 are fixedly connected to the processing table 1, and the length direction of the support rods 15 is perpendicular to the length direction of the rotating shaft 32. The support rods 15 are fixedly connected to the rubber strips 151, which can reduce the possibility of damage to the profile caused by friction between the support rods 15 and the profile. When the profile needs to be punched, the operator can place the unpunched profile on the support rods 15, which is convenient for the operator to move the profile to the support block 11; after the profile is punched, the operator can place the profile on the support rods 15 again, which is convenient for the temporary placement of the punched profile.
[0038] The implementation principle of a punching device for a photovoltaic bracket frame in the embodiment of the present application is as follows:
[0039] When the profile needs to be punched, the operator places the profile on the support block 11, and one end of the profile is in contact with the first limit block 12, and the inner side of the profile is in contact with the second limit block 13. The operator then drives the control cylinder 41 to drive the rack 42 to move, thereby driving the rotation of the rotating shaft 32. The rotating shaft 32 can drive the pressure plate 33 to rotate until it abuts against the outer side of the profile. The pressure plate 33 can apply a force to the profile to make the inner side of the profile abut against the second limit block 13, so that the profile is fixed on the support block 11. The cylinder then controls the movement of the stamping table 2 to drive the stamping table 2 to drive the stamping mechanism 21 to punch the profile, and the waste generated by the punching can fall into the discharge trough 141.
[0040] Embodiment 2:
[0041] like Figure 3 As shown, in the embodiment of the present application, based on the first embodiment, a guide block 121 is fixedly connected to the outer side of the first limit block 12, and a guide slope 122 is provided on the guide block 121. When the profile moves onto the support block 11, one end of the profile can come into contact with the guide slope 122, and the guide slope 122 can provide movement guidance for the profile, so that the profile can be easily moved onto the support block 11.
[0042] The implementation principle of a punching device for a photovoltaic bracket frame in the embodiment of the present application is as follows:
[0043] When the unpunched profile is moved onto the support block 11 , the guide block 121 can provide movement guidance for the profile, so that one end of the profile fits with the first limit block 12 , thereby facilitating the punching of the profile.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A punching device for a photovoltaic bracket frame, characterized in that: The invention comprises a processing table (1), wherein a punching table (2) is slidably connected to the processing table (1) in a vertical direction, wherein a punching mechanism (21) is installed on the punching table (2), wherein the punching mechanism (21) is used for punching holes in a profile, wherein a support block (11), a first limit block (12) and a second limit block (13) are fixedly connected to the processing table (1), wherein the profile is placed on the support block (11), wherein the first limit block (12) is in contact with one end of the profile, and the second limit block (13) is in contact with one side of the profile, and wherein a fixing component (3) is provided on the processing table (1), wherein the fixing component (3) is used for fixing the profile on the support block (11).
2. A punching device for a photovoltaic bracket frame according to claim 1, characterized in that: The fixing assembly (3) comprises a shaft sleeve seat (31), a rotating shaft (32), a pressure plate (33) and a control assembly (4); the shaft sleeve seat (31) is fixedly connected to the processing table (1); the rotating shaft (32) and the shaft sleeve seat (31) are rotatably connected; the pressure plate (33) and the rotating shaft (32) are fixedly connected; and the control assembly (4) is used to control the rotation of the rotating shaft (32).
3. A punching device for a photovoltaic bracket frame according to claim 2, characterized in that: The control assembly (4) comprises a control cylinder (41), a rack (42) and a gear (43); the control cylinder (41) is mounted on the processing table (1); the rack (42) and the piston rod of the control cylinder (41) are fixedly connected; the gear (43) and the rotating shaft (32) are fixedly connected; and the rack (42) and the gear (43) are meshed.
4. A punching device for a photovoltaic bracket frame according to claim 3, characterized in that: A limiting plate (311) is fixedly connected to the shaft sleeve seat (31), and a limiting hole (312) is provided on the limiting plate (311). The limiting hole (312) allows one end of the rack (42) away from the control cylinder (41) to pass through.
5. A punching device for a photovoltaic bracket frame according to claim 1, characterized in that: A discharge plate (14) is fixedly connected to the processing table (1), the discharge plate (14) is arranged in an inclined manner, and a discharge groove (141) is provided on the discharge plate (14).
6. A punching device for a photovoltaic bracket frame according to claim 1, characterized in that: A support rod (15) is fixedly connected to the processing table (1), and at least two support rods (15) are provided.
7. A punching device for a photovoltaic bracket frame according to claim 6, characterized in that: A rubber strip (151) is fixedly connected to the support rod (15).
8. A punching device for a photovoltaic bracket frame according to claim 1, characterized in that: A guide block (121) is fixedly connected to the first limit block (12), and a guide inclined surface (122) is provided on the guide block (121).