Raw material cutting machine for producing beam splitter prism
By adopting spray cooling water and recycling design in the prism raw material cutting machine, the problems of raw material deformation and cutting quality reduction caused by heat accumulation in high-speed cutting are solved, and higher cutting accuracy and lower production costs are achieved.
Patent Information
- Application Number
- CN202421033788.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing prism raw material cutting machines have deformed raw materials and reduced cutting quality due to heat accumulation during high-speed and high-precision cutting. The existing cooling measures are not effective and cannot effectively cope with long-term and high-strength working conditions.
A raw material cutting machine including the cutting machine body, saw blade, spray head, water pipe, water tank, water storage tank and filter plate is designed to reduce the temperature of the cutting area by uniformly spraying cooling water, and realize the cooling water through the water storage tank and filter plate. Recycling and filtration to accurately control cooling water flow and emissions.
It significantly reduces raw material deformation and cutting errors, improves cutting accuracy and quality, while avoiding waste of water resources and increasing production costs.
Smart Images

Figure CN222270532U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical prism raw material cutting machines, in particular to a raw material cutting machine used for producing light splitting prisms. Background Art
[0002] As a key optical component, the beam splitter plays a vital role in the fields of spectral analysis, lasers, optical communications, etc. In its manufacturing process, raw material cutting is an indispensable part. However, the existing prism raw material cutting machines have a series of technical challenges in the operation process.
[0003] First, the heat generated during the cutting process often causes deformation of the raw material or a decrease in cutting quality. Especially during high-speed, high-precision cutting, the problem of heat accumulation is more prominent. Although existing cutting machines have adopted some cooling measures, they are often ineffective and cannot effectively cope with long-term, high-intensity working conditions. Utility Model Content
[0004] (I) Purpose of the utility model
[0005] In view of this, the purpose of the present invention is to provide a raw material cutting machine for producing a beam splitter prism, which solves the problems raised in the above background.
[0006] (II) Technical solution
[0007] A raw material cutting machine for producing a spectroscopic prism comprises a cutting machine body, the inner wall of which is provided with a saw blade, mounting grooves are provided on both sides of the inner wall of the cutting machine body, and a movable mechanism is installed on the inner wall of the mounting groove, one end of the movable mechanism is connected to a placement plate, a connecting block is fixedly installed on the top of the cutting machine body, and a plurality of groups of spray heads are connected to one side of the connecting block, a water pipe is connected to the other side of the connecting block, and one end of the water pipe is connected to a water tank, the water tank is fixedly connected to one side of the cutting machine body, and a water pump is provided on the inner wall of the water tank, a water storage tank is provided at the bottom end of the cutting machine body, and a filter plate is fixedly installed on the inner wall of the top end of the water storage tank, and a water outlet is provided on one side of the cutting machine body.
[0008] Preferably, a second water valve is provided on one side of the water pipe, and the second water valve can control the flow rate of cooling water more accurately, so as to adjust the cooling effect as needed, thereby ensuring the cooling efficiency and avoiding the waste of water resources.
[0009] Preferably, the outer surface of the water outlet is provided with a first water valve, which can conveniently control the discharge of cooling water. When the water in the water storage tank needs to be discharged, it is only necessary to open the water valve, which is simple and quick to operate.
[0010] Preferably, a water filling port is provided at the top of the water tank, and a water plug is movably installed in the inner wall of the water filling port. The water filling port allows cooling water to be easily replenished, while the water plug ensures the sealing of the water tank to prevent water evaporation or entry of external impurities.
[0011] Preferably, the movable mechanism includes two groups of fixed seats, and the two groups of fixed seats are fixedly installed in the inner wall of the installation groove, the outer surfaces of the two groups of fixed seats are provided with circular through grooves, and a screw rod is movably installed in the circular through grooves, one end of the screw rod is connected to a motor, and the other end of the screw rod is connected to a locking piece, and a placement plate is movably installed on the outer surface of the screw rod, and by driving the motor, the screw rod is rotated, so that the placement plate can be automatically adjusted and moved.
[0012] Preferably, the motor is fixedly connected to the fixing seat, and the fixed connection ensures the stability of the movable mechanism during operation and reduces errors or damages caused by vibration.
[0013] Preferably, a protective plate is fixedly installed on one side of the two groups of fixing seats, and the protective plate plays a role in protecting the motor and the locking member from moisture erosion and external damage.
[0014] It can be seen from the above technical solutions that the present application has the following beneficial effects:
[0015] 1. The utility model effectively reduces the temperature of the cutting area by evenly spraying cooling water onto the raw material and the saw blade, thereby significantly reducing the possibility of raw material deformation and cutting errors and improving the cutting accuracy and quality.
[0016] 2. The utility model realizes the filtration and recycling of cooling water by designing a water storage tank and a filter plate, which not only avoids the waste of water resources but also reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0020] Figure 4 For this utility model Figure 3 The enlarged schematic diagram at A in the middle;
[0021] Figure 5 For this utility model Figure 3 Enlarged schematic diagram of point B in the middle.
[0022] In the figure: 1. cutting machine body; 2. saw blade; 3. mounting groove; 4. placement plate; 5. filter plate; 6. protective plate; 7. water outlet; 8. first water valve; 9. connecting block; 911. second water valve; 912. water pipe; 913. water tank; 914. water supply port; 915. water plug; 111. water storage tank; 811. screw rod; 812. fixing seat; 813. motor; 814. locking piece; 611. spray head. DETAILED DESCRIPTION
[0023] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0024] See also Figure 1-5 , an embodiment provided by the utility model:
[0025] A raw material cutting machine for producing a spectroscopic prism comprises a cutting machine body 1, the inner wall of the cutting machine body 1 is provided with a saw blade 2, both sides of the inner wall of the cutting machine body 1 are provided with mounting grooves 3, and the inner wall of the mounting groove 3 is provided with a movable mechanism, one end of the movable mechanism is connected to a placement plate 4, a connecting block 9 is fixedly installed on the top of the cutting machine body 1, and one side of the connecting block 9 is connected to a plurality of groups of spray heads 611, a water pipe 912 is connected to the other side of the connecting block 9, and one end of the water pipe 912 is connected to a water tank 913, the water tank 913 is fixedly connected to one side of the cutting machine body 1, and a water pump is provided on the inner wall of the water tank 913, a water storage tank 111 is provided at the bottom end of the cutting machine body 1, and a filter plate 5 is fixedly installed on the inner wall of the top end of the water storage tank 111, and a water outlet 7 is provided on one side of the cutting machine body 1.
[0026] Furthermore, a second water valve 911 is provided on one side of the water pipe 912. The second water valve 911 can control the flow of cooling water more accurately, thereby adjusting the cooling effect as needed, thereby ensuring the cooling efficiency and avoiding the waste of water resources.
[0027] Furthermore, a first water valve 8 is provided on the outer surface of the water outlet 7, and the first water valve 8 can conveniently control the discharge of cooling water. When the water in the water storage tank 111 needs to be discharged, it is only necessary to open the water valve, which is simple and quick to operate.
[0028] Furthermore, a water filling port 914 is provided at the top of the water tank 913, and a water plug 915 is movably installed in the inner wall of the water filling port 914. The water filling port 914 allows cooling water to be easily replenished, while the water plug 915 ensures the sealing of the water tank to prevent water evaporation or external impurities from entering.
[0029] Furthermore, the movable mechanism includes two groups of fixed seats 812, and the two groups of fixed seats 812 are fixedly installed in the inner wall of the installation groove 3. The outer surfaces of the two groups of fixed seats 812 are provided with circular through grooves, and a screw rod 811 is movably installed in the circular through grooves. One end of the screw rod 811 is connected to a motor 813, and the other end of the screw rod 811 is connected to a locking piece 814. A placement plate 4 is movably installed on the outer surface of the screw rod 811. By driving the motor 813, the screw rod 811 is rotated, so that the placement plate 4 can be automatically adjusted and moved.
[0030] Furthermore, the motor 813 is fixedly connected to the fixing base 812, and the fixed connection ensures the stability of the movable mechanism during operation and reduces errors or damages caused by vibration.
[0031] Furthermore, a protective plate 6 is fixedly installed on one side of the two sets of fixing seats 812, and the protective plate 6 plays a role in protecting the motor 813 and the locking member 814 from being eroded by moisture and external damage.
[0032] Working principle: First, adjust the position of the placement plate 4 through the movable mechanism, and place the raw material to be cut on the placement plate 4. Then, start the saw blade 2 in the cutting machine body 1 and start cutting the raw material. During the cutting process, the friction between the saw blade 2 and the raw material generates heat. The cooling water is pumped from the water tank 913 through the water pump and transported to the connecting block 9 through the water pipe 912. The cooling water is evenly sprayed on the raw material and the saw blade 2 from the multiple groups of spray heads 611 on one side of the connecting block 9, effectively reducing the temperature of the cutting area and preventing the deformation of the raw material and the overheating of the saw blade 2. The sprayed cooling water flows down along the inner wall of the cutting machine body 1, and the impurities and particles therein are removed by the filtering effect of the filter plate 5. The filtered water flows into the water storage tank 111, and the recycling of the cooling water is realized through the collection effect of the water storage tank 111. When the water in the water storage tank 111 accumulates to a certain extent, it can be discharged through the water outlet 7 for regular replacement or treatment.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A raw material cutting machine for producing a beam splitter prism, comprising a cutting machine body (1), wherein the inner wall of the cutting machine body (1) is provided with a saw blade (2), characterized in that: Both sides of the inner wall of the cutting machine body (1) are provided with mounting grooves (3), and a movable mechanism is installed on the inner wall of the mounting groove (3), one end of the movable mechanism is connected to a placement plate (4), a connection block (9) is fixedly installed on the top of the cutting machine body (1), and one side of the connection block (9) is connected to a plurality of groups of spray heads (611), the other side of the connection block (9) is connected to a water pipe (912), and one end of the water pipe (912) is connected to a water tank (913), the water tank (913) is fixedly connected to one side of the cutting machine body (1), and a water pump is arranged on the inner wall of the water tank (913), a water storage tank (111) is arranged at the bottom end of the cutting machine body (1), and a filter plate (5) is fixedly installed on the inner wall of the top end of the water storage tank (111), and a water outlet (7) is arranged on one side of the cutting machine body (1).
2. A raw material cutting machine for producing a beam splitter prism according to claim 1, characterized in that: A second water valve (911) is provided on one side of the water pipe (912).
3. The raw material cutting machine for producing a beam splitter prism according to claim 1, characterized in that: A first water valve (8) is provided on the outer surface of the water outlet (7).
4. A raw material cutting machine for producing a beam splitter prism according to claim 1, characterized in that: A water supply port (914) is provided at the top of the water tank (913), and a water plug (915) is movably installed in the inner wall of the water supply port (914).
5. The raw material cutting machine for producing a beam splitter prism according to claim 1, characterized in that: The movable mechanism comprises two groups of fixed seats (812), and the two groups of fixed seats (812) are fixedly mounted in the inner wall of the mounting groove (3). The outer surfaces of the two groups of fixed seats (812) are provided with circular through grooves, and a screw rod (811) is movably mounted in the circular through grooves. One end of the screw rod (811) is connected to a motor (813), and the other end of the screw rod (811) is connected to a locking member (814). A placement plate (4) is movably mounted on the outer surface of the screw rod (811).
6. A raw material cutting machine for producing a beam splitter prism according to claim 5, characterized in that: The motor (813) is fixedly connected to the fixing seat (812).
7. The raw material cutting machine for producing a beam splitter prism according to claim 5, characterized in that: A protective plate (6) is fixedly mounted on one side of the two groups of fixing seats (812).