Shearing equipment for mesh belt processing

By introducing belt conveying components and compression mechanisms into mesh belt processing equipment, the problem of inaccurate automatic conveying and cutting positions is solved, and smoke and dust are collected through exhaust components, improving the environmental protection and shear efficiency of the equipment.

CN222307731UActive Publication Date: 2025-01-07HANGZHOU YICHENG METAL CONVEYOR CO LTD
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Patent Information

Application Number
CN202421132491.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-07
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing shearing equipment for mesh belt processing has difficulties in automatically conveying mesh belts, the cutting position is inaccurate and smoke and dust are generated, which pollutes the environment.

Method used

A shearing equipment including a workbench, a laser cutting head, a dust collector, a compression mechanism and an exhaust mechanism is designed. Automatic conveying is achieved through a belt conveying assembly, and the compression mechanism is used to keep the mesh belt flat, and the exhaust assembly collects smoke and dust.

Benefits of technology

It realizes automatic conveying and accurate cutting of mesh belts, reduces smoke and dust pollution, and improves the environmental protection of shear equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses shearing equipment for mesh belt processing, and relates to the technical field of shearing equipment. Comprising a workbench, a first portal frame is fixedly installed at the position, close to the right side, of the upper surface of the workbench, a linear module is installed on the upper surface of the first portal frame, a laser cutting head is installed on the lower surface of the linear module, and a first rectangular opening is formed in the workbench corresponding to the laser cutting head; a dust collecting box is fixedly installed on the lower surface of the workbench corresponding to the first rectangular opening, a pressing mechanism is arranged on the lower side wall of the dust collecting box and corresponds to the first rectangular opening, and an air draft mechanism is installed on the left side face of the dust collecting box. According to the mesh belt shearing machine, the mesh belt can be automatically conveyed, the sealing function of the first rectangular opening is added, conveying of the mesh belt is facilitated, the function of pressing the mesh belt is added, the mesh belt cannot deviate in the shearing process, the shearing position is accurate, the shearing quality is improved, the function of collecting smoke dust in the shearing process is added, and the mesh belt shearing machine is more environmentally friendly to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearing equipment, in particular to a shearing equipment for mesh belt processing. Background Art

[0002] The mesh belt is a kind of machinery that uses static friction to drive the material in a continuous manner. By using it, a material conveying process can be formed on a certain conveyor line from the initial feeding point to the final unloading point. It can convey both bulk materials and pieced items. In addition to pure material conveying, it can also cooperate with the requirements of the process in the production process of various industrial enterprises to form a rhythmic assembly line. The materials of mesh belts used in different environments are also different, such as carbon steel, galvanized iron wire and elastic steel. During the processing of the mesh belt, the staff needs to cut the length of the mesh belt through shearing equipment.

[0003] In the prior art, conventional mesh belt processing shearing equipment is difficult to automatically convey the mesh belt, and a rectangular opening is provided at the laser cutting head to facilitate cutting, which makes it difficult to convey the mesh belt. During the cutting process, there is a lack of a clamping function for the mesh belt, and the mesh belt is easily misplaced, resulting in inaccurate cutting position of the mesh belt, reducing the cutting quality. During the cutting process, smoke and dust are generated, and these smoke and dust lack a collection function, polluting the working environment and being not environmentally friendly. Utility Model Content

[0004] The utility model provides a shearing device for processing a mesh belt to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shearing device for mesh belt processing, comprising a workbench, a first gantry is fixedly installed on the upper surface of the workbench near the right side, a linear module is installed on the upper surface of the first gantry, a laser cutting head is installed on the lower surface of the linear module, a first rectangular opening is opened on the workbench corresponding to the laser cutting head, a dust box is fixedly installed on the lower surface of the workbench corresponding to the first rectangular opening, a clamping mechanism is provided on the lower side wall of the dust box at a position corresponding to the first rectangular opening, an exhaust mechanism is installed on the left side of the dust box, second rectangular openings are opened on the workbench at the left and right positions of the laser cutting head, a first belt conveyor assembly is installed between the inner walls of the second rectangular opening, a second gantry is fixedly installed on the upper surface of the workbench corresponding to the first belt conveyor assembly, an adjustment mechanism is provided on the upper side wall of the second gantry, and a second belt conveyor assembly is fixedly installed on the lower surface of the adjustment mechanism.

[0006] Furthermore, the dust collecting box is of a conical structure, a slag discharge pipe is fixedly mounted on the lower surface of the dust collecting box, and a sealing cover is threadedly mounted on the lower surface of the slag discharge pipe.

[0007] Furthermore, the clamping mechanism includes a first electric telescopic rod, a tension sensor, a rectangular box, a column, a pressure plate and a long hole. The first electric telescopic rod is fixedly installed on the lower side wall of the dust box, a rectangular box is installed on the upper surface of the piston rod of the first electric telescopic rod through the tension sensor, and the rectangular box is movably inserted in the first rectangular opening, the four corners of the upper surface of the rectangular box are rectangular and fixedly installed with columns, the upper surface of the column is fixedly installed with a pressure plate, and a long hole is opened on the pressure plate at a position corresponding to the laser cutting head.

[0008] Furthermore, the inner walls around the rectangular box are movably fitted with the inner walls around the first rectangular opening, and the length and width of the pressing plate are 3cm-5cm larger than the length and width of the first rectangular opening.

[0009] Furthermore, the exhaust mechanism includes an air filter and an exhaust assembly, the air filter is embedded in the left side wall of the dust box, and the right side of the air filter is an open structure, the air outlet of the air filter is connected to the exhaust assembly, and the exhaust assembly is installed on the lower surface of the workbench.

[0010] Furthermore, the adjustment mechanism includes a second electric telescopic rod, a cross plate and a pressure sensor. The cross plate is fixedly installed on the lower surface of the piston rod of the second electric telescopic rod. The pressure sensor is installed at the front and rear positions of the lower surface of the cross plate. The lower surface of the pressure sensor is fixedly connected to the upper surface of the second belt conveyor assembly.

[0011] Compared with the prior art, the utility model provides a shearing device for mesh belt processing, which has the following beneficial effects:

[0012] 1. The mesh belt processing shearing device can automatically convey the mesh belt by arranging left and right first belt conveying components and left and right second belt conveying components to improve the shearing efficiency.

[0013] 2. The shearing equipment for mesh belt processing can seal the first rectangular opening by setting a clamping mechanism, so that the workbench is flat and convenient for mesh belt transportation. At the same time, the clamping function of the mesh belt is increased, so that the mesh belt will not shift during shearing, the shearing position is accurate, and the shearing quality is improved. The dust box is ventilated through the exhaust component, and the dust box is ventilated through the first rectangular opening, which can collect the smoke and dust generated during the shearing process, making it more environmentally friendly to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;

[0017] Figure 4 It is a top view of the utility model.

[0018] In the figure: 1. workbench; 2. first gantry; 3. linear module; 4. laser cutting head; 5. first rectangular opening; 6. dust collecting box; 7. clamping mechanism; 701. first electric telescopic rod; 702. tension sensor; 703. rectangular box; 704. column; 705. pressure plate; 706. long hole; 8. exhaust mechanism; 801. air filter; 802. exhaust assembly; 9. second rectangular opening; 10. first belt conveyor assembly; 11. second gantry; 12. adjustment mechanism; 121. second electric telescopic rod; 122. cross plate; 123. pressure sensor; 13. second belt conveyor assembly; 14. slag discharge pipe; 15. sealing cover. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 4 The utility model discloses a shearing device for mesh belt processing, comprising a workbench 1, a first gantry 2 is fixedly installed on the upper surface of the workbench 1 near the right side, a linear module 3 is installed on the upper surface of the first gantry 2, a laser cutting head 4 is installed on the lower surface of the linear module 3, a first rectangular opening 5 is opened on the workbench 1 corresponding to the laser cutting head 4, a dust box 6 is fixedly installed on the lower surface of the workbench 1 corresponding to the first rectangular opening 5, a pressing mechanism 7 is arranged on the lower side wall of the dust box 6 at a position corresponding to the first rectangular opening 5, an exhaust mechanism 8 is installed on the left side of the dust box 6, second rectangular openings 9 are opened on the workbench 1 at the left and right positions of the laser cutting head 4, a first belt conveyor assembly 10 is installed between the inner walls of the second rectangular opening 9, a second gantry 11 is fixedly installed on the upper surface of the workbench 1 corresponding to the first belt conveyor assembly 10, an adjusting mechanism 12 is arranged on the upper side wall of the second gantry 11, and a second belt conveyor assembly 13 is fixedly installed on the lower surface of the adjusting mechanism 12.

[0021] Specifically, the dust box 6 is a conical structure, a slag discharge pipe 14 is fixedly mounted on the lower surface of the dust box 6 , and a sealing cover 15 is threadedly mounted on the lower surface of the slag discharge pipe 14 .

[0022] In this embodiment, the conical structure of the dust box 6 enables the waste slag to flow toward the slag discharge pipe 14, so that the waste slag can be easily discharged by opening the sealing cover 15.

[0023] Specifically, the clamping mechanism 7 includes a first electric telescopic rod 701, a tension sensor 702, a rectangular box 703, a column 704, a pressure plate 705 and a long hole 706. The first electric telescopic rod 701 is fixedly installed on the lower side wall of the dust box 6. A rectangular box 703 is installed on the upper surface of the piston rod of the first electric telescopic rod 701 through the tension sensor 702, and the rectangular box 703 is movably inserted in the first rectangular opening 5. The four corners of the upper surface of the rectangular box 703 are rectangular and fixedly installed with columns 704. The upper surface of the column 704 is fixedly installed with a pressure plate 705. A long hole 706 is opened on the pressure plate 705 at a position corresponding to the laser cutting head 4.

[0024] In this embodiment, when conveying the mesh belt, the piston rod of the first electric telescopic rod 701 drives the rectangular box 703 to move upward through the tension sensor 702, so that the upper surface of the rectangular box 703 is flush with the upper surface of the workbench 1, which is convenient for mesh belt conveying. When cutting the mesh belt, the piston rod of the first electric telescopic rod 701 drives the rectangular box 703 to move downward through the tension sensor 702, and the rectangular box 703 drives the pressure plate 705 to move downward through the column 704. The pressure plate 705 presses the mesh belt on both sides of the first rectangular opening 5 so that the mesh belt will not shift its position during cutting. The tension sensor 702 ensures that the pressure of the pressure plate 705 on the mesh belt is within an appropriate range, and the long hole 706 meets the requirements of the laser cutting head 4 moving back and forth for cutting.

[0025] Specifically, the inner walls of the rectangular box 703 are movably fitted with the inner walls of the first rectangular opening 5 , and the length and width of the pressing plate 705 are larger than the length and width of the first rectangular opening 5 by 3 cm-5 cm.

[0026] In this embodiment, the rectangular box 703 allows the first rectangular opening 5 to be combined with the chicken feathers, and the pressing plate 705 can accurately press the mesh belt.

[0027] Specifically, the exhaust mechanism 8 includes an air filter 801 and an exhaust assembly 802. The air filter 801 is embedded in the left side wall of the dust box 6, and the right side of the air filter 801 is an open structure. The air outlet of the air filter 801 is connected to the exhaust assembly 802, and the exhaust assembly 802 is installed on the lower surface of the workbench 1.

[0028] In the present embodiment, the exhaust component 802 exhausts air to the dust box 6 through the air filter 801, so that a negative pressure is formed in the dust box 6, thereby exhausting air to the first rectangular opening 5, and sucking the smoke generated when the laser cutting head 4 cuts the mesh belt into the dust box 6, and the impurities in the sucked smoke are filtered through the air filter 801, and the filtered impurities fall into the dust box 6.

[0029] Specifically, the adjustment mechanism 12 includes a second electric telescopic rod 121, a cross plate 122 and a pressure sensor 123. The cross plate 122 is fixedly installed on the lower surface of the piston rod of the second electric telescopic rod 121. The pressure sensor 123 is installed at the front and rear positions of the lower surface of the cross plate 122. The lower surface of the pressure sensor 123 is fixedly connected to the upper surface of the second belt conveyor assembly 13.

[0030] In this embodiment, the piston rod of the second electric telescopic rod 121 drives the cross plate 122 to move downward, so that the cross plate 122 drives the second belt conveyor assembly 13 to move downward through the pressure sensor 123, so that the second belt conveyor assembly 13 presses the mesh belt tightly on the upper surface of the first belt conveyor assembly 10, so that the first belt conveyor assembly 10 and the second belt conveyor assembly 13 drive the mesh belt to move to the right.

[0031] When in use, place the mesh belt on the workbench 1 so that the right end of the mesh belt is inserted between the first belt conveyor assembly 10 and the second belt conveyor assembly 13 on the left. At this time, the piston rod of the second electric telescopic rod 121 in the left and right adjusting mechanism 12 drives the cross plate 122 to move downward, so that the cross plate 122 drives the second belt conveyor assembly 13 to move downward through the pressure sensor 123, so that the second belt conveyor assembly 13 presses the mesh belt on the upper surface of the first belt conveyor assembly 10, so that the first belt conveyor assembly 10 and the second belt conveyor assembly 13 drive the mesh belt to move to the right. During the movement of the mesh belt, the upper surface of the rectangular box 703 is flush with the upper surface of the workbench 1. When the mesh belt moves the set length, it stops moving, and the piston rod of the first electric telescopic rod 701 in the clamping mechanism 7 drives the rectangular box 703 to move downward through the tension sensor 702. The rectangular box 703 passes The column 704 drives the pressure plate 705 to move downward, and the pressure plate 705 presses the mesh belts on both sides of the first rectangular opening 5, and then drives the laser cutting head 4 to move forward and backward through the linear module 3, and the laser cutting head 4 shears the mesh belt located at the first rectangular opening 5. During the shearing process, the exhaust component 802 in the exhaust mechanism 8 exhausts the dust box 6 through the air filter 801, so that a negative pressure is formed in the dust box 6, thereby exhausting the first rectangular opening 5, and sucking the smoke generated when the laser cutting head 4 cuts the mesh belt into the dust box 6, and filtering the impurities in the inhaled smoke through the air filter 801, and the filtered impurities fall into the dust box 6, which is more environmentally friendly. After the shearing is completed, the rectangular box 703 resets upward, and continues to drive the mesh belt to move through the first belt conveyor assembly 10 and the second belt conveyor assembly 13, and repeats this process to shear the mesh belt.

[0032] To sum up, the shearing equipment for mesh belt processing can automatically convey the mesh belt, and increase the sealing function of the first rectangular opening 5 to facilitate mesh belt transportation, increase the clamping function of the mesh belt, so that the mesh belt will not shift when shearing, make the shearing position accurate, improve the shearing quality, increase the collection function of smoke and dust during the shearing process, and be more environmentally friendly to use.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shearing device for mesh belt processing, comprising a workbench (1), characterized in that: A first gantry (2) is fixedly mounted on the upper surface of the workbench (1) near the right side, a linear module (3) is mounted on the upper surface of the first gantry (2), a laser cutting head (4) is mounted on the lower surface of the linear module (3), a first rectangular opening (5) is opened on the workbench (1) corresponding to the laser cutting head (4), a dust collecting box (6) is fixedly mounted on the lower surface of the workbench (1) corresponding to the first rectangular opening (5), a pressing mechanism (7) is arranged on the lower side wall of the dust collecting box (6) at a position corresponding to the first rectangular opening (5), and the dust collecting box (6) is provided with a pressing mechanism (7) at a position corresponding to the first rectangular opening (5). An exhaust mechanism (8) is installed on the left side of the dust box (6); a second rectangular opening (9) is opened on the workbench (1) at the left and right positions of the laser cutting head (4); a first belt conveyor assembly (10) is installed between the inner walls of the second rectangular opening (9); a second gantry (11) is fixedly installed on the upper surface of the workbench (1) corresponding to the first belt conveyor assembly (10); an adjustment mechanism (12) is arranged on the upper side wall of the second gantry (11); and a second belt conveyor assembly (13) is fixedly installed on the lower surface of the adjustment mechanism (12).

2. A shearing device for mesh belt processing according to claim 1, characterized in that: The dust collecting box (6) is of a conical structure, a slag discharge pipe (14) is fixedly mounted on the lower surface of the dust collecting box (6), and a sealing cover (15) is threadedly mounted on the lower surface of the slag discharge pipe (14).

3. A shearing device for mesh belt processing according to claim 1, characterized in that: The clamping mechanism (7) comprises a first electric telescopic rod (701), a tension sensor (702), a rectangular box (703), a column (704), a pressing plate (705) and an elongated hole (706); the first electric telescopic rod (701) is fixedly mounted on the lower side wall of the dust collecting box (6); a rectangular box (703) is mounted on the upper surface of the piston rod of the first electric telescopic rod (701) via the tension sensor (702); and the rectangular box (703) is movably inserted into the first rectangular opening (5); four corners of the upper surface of the rectangular box (703) are fixedly mounted with columns (704) in a rectangular shape; a pressing plate (705) is fixedly mounted on the upper surface of the column (704); and an elongated hole (706) is provided on the pressing plate (705) at a position corresponding to the laser cutting head (4).

4. A shearing device for mesh belt processing according to claim 3, characterized in that: The inner walls of the rectangular box (703) are movably fitted with the inner walls of the first rectangular opening (5), and the length and width of the pressing plate (705) are 3 cm to 5 cm larger than the length and width of the first rectangular opening (5).

5. The shearing device for mesh belt processing according to claim 1, characterized in that: The exhaust mechanism (8) comprises an air filter (801) and an exhaust assembly (802); the air filter (801) is embedded in the left wall of the dust box (6), and the right side of the air filter (801) is an open structure; the air outlet of the air filter (801) is connected to the exhaust assembly (802), and the exhaust assembly (802) is installed on the lower surface of the workbench (1).

6. A shearing device for mesh belt processing according to claim 1, characterized in that: The adjustment mechanism (12) comprises a second electric telescopic rod (121), a transverse plate (122) and a pressure sensor (123); the transverse plate (122) is fixedly mounted on the lower surface of the piston rod of the second electric telescopic rod (121); the pressure sensor (123) is mounted at the front and rear positions of the lower surface of the transverse plate (122); the lower surface of the pressure sensor (123) is fixedly connected to the upper surface of the second belt conveyor assembly (13).

Citation Information

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