Automatic welding machine for welding seam of pressure vessel
The automatic movement of the container is achieved by designing the motor-driven screw and bidirectional gear of the automatic welding machine, which solves the problem of manual movement of traditional welding equipment, and prevents eye damage from workers through protective plates, achieving the convenience and safety of automatic welding equipment .
Patent Information
- Application Number
- CN202421045493.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Traditional pressure vessel welding equipment requires manual movement, especially when the container is large or inconvenient to move, it is easy to delay work progress and cause harm to workers.
An automatic weld welding machine for pressure vessels is designed, using a motor to drive the screw and bidirectional gear to realize the automatic movement of the container, and through the opening and closing components and protective plates, the visual damage caused by the light source of the instrument is prevented from long-term attention.
The automatic movement of the container is realized, manpower is saved, and the visual damage of workers is effectively avoided through protective panels.
Smart Images
Figure CN222327078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to an automatic welding machine for welding seams of pressure vessels. Background Art
[0002] Welding, an ancient and important process technology, is a bridge connecting metal materials. Today, with the rapid development of science and technology, welding technology not only still plays an irreplaceable role, but also has been widely used and developed in many fields.
[0003] Traditional equipment requires manual movement of containers. However, when the container is large or inconvenient to move, multiple people are needed to move the container, which not only delays the progress of the work, but also easily causes harm to the workers. Therefore, we propose an automatic pressure vessel welder. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic welding machine for pressure vessel welds, which has the advantages of being easy to move and having good protection, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: an automatic welding machine for pressure vessel welds, comprising a baffle, an opening and closing component is provided on the outer wall of the baffle, a protective plate is provided on the outer wall of the opening and closing component, an acrylic plate is fixedly installed on the outer wall of the protective plate, a bottom plate is fixedly installed on the bottom of the baffle, a moving component is provided on the top of the bottom plate, an instrument is fixedly installed on the outer wall of the bottom plate, a controller is fixedly installed on the outer wall of the instrument, and a placing table is provided on the top of the moving component.
[0006] As a preferred technical solution of the utility model: the opening and closing assembly includes a fixed block, a round shaft is fixedly installed on the inner wall of the fixed block, and a connecting plate is rotatably connected to the outer wall of the round shaft.
[0007] As a preferred technical solution of the utility model: the bottom of the fixing block is installed on the outer wall of the baffle, and the bottom of the connecting plate is fixedly installed on the outer wall of the protective plate.
[0008] As an optimal technical solution of the utility model: the moving component includes a motor, the power output shaft of the motor is fixedly installed on the screw rod, the outer wall of the screw rod is provided with a square block, the outer wall of the screw rod is engaged with a bidirectional gear, and the end of the bidirectional gear away from the screw rod is provided with a moving plate, and the outer wall of the moving plate is slidably connected with a square plate.
[0009] As an optimal technical solution of the utility model: the bottom of the motor and the square block are fixedly installed on the top of the base plate, a rack is fixedly installed on the inner wall of one side of the movable plate close to the two-way gear, and the rack is meshed with the two-way gear, and a placing table is fixedly installed on the top of the movable plate.
[0010] As a preferred technical solution of the utility model: the controller is electrically connected to the motor and the instrument, and an eye protection coating is provided on the inner wall of one side of the acrylic plate close to the protective plate, and the eye protection coating is made of vinyl resin.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The automatic welding machine for pressure vessel welds drives the screw to rotate through a square block by a motor, and utilizes the outer wall of the screw to engage the bidirectional gear, so that the screw can drive the bidirectional gear to rotate, so that the bidirectional gear can move back and forth, and the bidirectional gear rotates to drive the moving plate, so that the moving plate can slide on the inner wall of the square plate. At this time, the moving plate can move left and right, so that when the instrument is working, the container can be automatically moved, saving manpower.
[0013] 2. The automatic welding machine for pressure vessel welds pulls the protective plate to make the connecting plate located on the outer wall of the protective plate rotate on the outer wall of the circular shaft. At this time, the acrylic plate is opened in the direction of the opening and closing component, which is convenient for placing the container to be welded on the top of the placement table. The protective plate is pulled again to make the connecting plate rotate on the outer wall of the circular shaft, and the two sets of protective plates are closed, thereby protecting the light emitted by the instrument, which can effectively avoid vision damage caused by workers staring for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the bottom plate structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the fixed block of the utility model;
[0017] Figure 4 This is a schematic diagram of the bidirectional gear structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the opening and closing component of the utility model.
[0019] In the figure: 1. baffle; 2. opening and closing assembly; 3. protective plate; 4. acrylic plate; 5. bottom plate; 6. instrument; 7. moving assembly; 8. controller; 9. placement table;
[0020] 201, fixed block; 202, round shaft; 203, connecting plate;
[0021] 701, motor; 702, square block; 703, lead screw; 704, bidirectional gear; 705, moving plate; 706, square plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 A pressure vessel weld automatic welding machine comprises a baffle 1, an opening and closing component 2 is provided on the outer wall of the baffle 1, a protective plate 3 is provided on the outer wall of the opening and closing component 2, an acrylic plate 4 is fixedly installed on the outer wall of the protective plate 3, a bottom plate 5 is fixedly installed on the bottom of the baffle 1, a moving component 7 is provided on the top of the bottom plate 5, an instrument 6 is fixedly installed on the outer wall of the bottom plate 5, a controller 8 is fixedly installed on the outer wall of the instrument 6, and a placing table 9 is provided on the top of the moving component 7.
[0024] In the above structure, when the instrument 6 is in use, the light generated may cause certain harm to the eyes. The protection of the protective plate 3 and the acrylic plate 4 can effectively prevent the workers from suffering vision damage due to long-term staring.
[0025] In a preferred embodiment, the opening and closing assembly 2 includes a fixed block 201 , a circular shaft 202 is fixedly mounted on the inner wall of the fixed block 201 , and a connecting plate 203 is rotatably connected to the outer wall of the circular shaft 202 .
[0026] In a preferred embodiment, the bottom of the fixing block 201 is mounted on the outer wall of the baffle 1 , and the bottom of the connecting plate 203 is fixedly mounted on the outer wall of the protective plate 3 .
[0027] In the above structure, by pulling the protective plate 3, the connecting plate 203 located on the outer wall of the protective plate 3 rotates on the outer wall of the circular shaft 202. At this time, the acrylic plate 4 is opened in the direction of the opening and closing component 2, which is convenient for placing the container to be welded on the top of the placement table 9. The protective plate 3 is pulled again to make the connecting plate 203 rotate on the outer wall of the circular shaft 202, and the two sets of protective plates 3 are closed, thereby protecting the light emitted by the instrument 6.
[0028] In a preferred embodiment: the moving component 7 includes a motor 701, the power output shaft of the motor 701 is fixedly installed on the screw rod 703, the outer wall of the screw rod 703 is provided with a square block 702, the outer wall of the screw rod 703 engages with a two-way gear 704, and the end of the two-way gear 704 away from the screw rod 703 is provided with a moving plate 705, and the outer wall of the moving plate 705 is slidably connected with a square plate 706.
[0029] In a preferred embodiment: the bottom of the motor 701 and the square block 702 are fixedly installed on the top of the base plate 5, a rack is fixedly installed on the inner wall of the movable plate 705 close to the two-way gear 704, and the rack is meshed with the two-way gear 704, and a placement table 9 is fixedly installed on the top of the movable plate 705.
[0030] In the above structure, the motor 701 drives the screw rod 703 to rotate through the square block 702, and the outer wall of the screw rod 703 is engaged with the two-way gear 704, so that the screw rod 703 can drive the two-way gear 704 to rotate, so that the two-way gear 704 can move forward and backward. The two-way gear 704 rotates, so that the two-way gear 704 can drive the moving plate 705, so that the moving plate 705 can slide on the inner wall of the square plate 706. At this time, the moving plate 705 can move left and right, so that when the instrument 6 is working, the container can be automatically moved without the need for workers to move it, thus saving manpower.
[0031] In a preferred embodiment: the controller 8 is electrically connected to the motor 701 and the instrument 6, and an eye protection coating is provided on the inner wall of the acrylic plate 4 close to the protective plate 3, and the eye protection coating is made of vinyl resin.
[0032] In the above structure, the controller 8 is electrically connected to the motor 701 and the instrument 6. When the controller 8 is pressed, the controller 8 can control the motor 701 to start rotating, so that the motor 701 can drive the moving component 7 to start working. An eye protection coating is provided on the inner wall of the acrylic plate 4 close to the protective plate 3. When it is necessary to observe the working condition of the instrument 6, the operation of the instrument 6 can be observed in real time only through the acrylic plate 4. When there is a problem with the instrument 6, it can be stopped in time.
[0033] Working principle: by pulling the protective plate 3, the connecting plate 203 located on the outer wall of the protective plate 3 rotates on the outer wall of the circular shaft 202. At this time, the acrylic plate 4 is opened in the direction of the opening and closing component 2, so that the container to be welded is placed on the top of the placement table 9. The protective plate 3 is pulled again to rotate the connecting plate 203 on the outer wall of the circular shaft 202. The two sets of protective plates 3 are closed, thereby protecting the light emitted by the instrument 6. At this time, the container is located on the top of the placement table 9. When the controller 8 is pressed, the controller 8 can control the instrument 6 to start rotating, so that the instrument 6 can weld the container. The controller 8 can control the electric The machine 701 starts to rotate, and the motor 701 drives the screw rod 703 to rotate through the square block 702. The outer wall of the screw rod 703 engages the two-way gear 704, so that the screw rod 703 can drive the two-way gear 704 to rotate, so that the two-way gear 704 can move back and forth. The two-way gear 704 rotates, so that the two-way gear 704 can drive the moving plate 705, so that the moving plate 705 can slide on the inner wall of the square plate 706. At this time, the moving plate 705 can move left and right, so that when the instrument 6 is working, the container can be automatically moved without the need for workers to move it.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic welding machine for pressure vessel welds, comprising a baffle (1), characterized in that: The outer wall of the baffle (1) is provided with an opening and closing component (2), the outer wall of the opening and closing component (2) is provided with a protective plate (3), the outer wall of the protective plate (3) is fixedly mounted with an acrylic plate (4), the bottom of the baffle (1) is fixedly mounted with a base plate (5), the top of the base plate (5) is provided with a moving component (7), the outer wall of the base plate (5) is fixedly mounted with an instrument (6), the outer wall of the instrument (6) is fixedly mounted with a controller (8), and the top of the moving component (7) is provided with a placing table (9).
2. The automatic welding machine for pressure vessel welds according to claim 1, characterized in that: The opening and closing assembly (2) comprises a fixed block (201), a circular shaft (202) is fixedly mounted on the inner wall of the fixed block (201), and a connecting plate (203) is rotatably connected to the outer wall of the circular shaft (202).
3. The automatic welding machine for pressure vessel welds according to claim 2, characterized in that: The bottom of the fixing block (201) is mounted on the outer wall of the baffle (1), and the bottom of the connecting plate (203) is fixedly mounted on the outer wall of the protective plate (3).
4. The automatic welding machine for pressure vessel welds according to claim 1, characterized in that: The moving assembly (7) comprises a motor (701), the power output shaft of the motor (701) is fixedly mounted on a screw rod (703), the outer wall of the screw rod (703) is provided with a square block (702), the outer wall of the screw rod (703) is engaged with a bidirectional gear (704), a moving plate (705) is provided at one end of the bidirectional gear (704) away from the screw rod (703), and the outer wall of the moving plate (705) is slidably connected with a square plate (706).
5. The automatic welding machine for pressure vessel welds according to claim 4, characterized in that: The bottoms of the motor (701) and the square block (702) are fixedly mounted on the top of the bottom plate (5); a rack is fixedly mounted on the inner wall of one side of the movable plate (705) close to the bidirectional gear (704), and the rack is meshed with the bidirectional gear (704); and a placement table (9) is fixedly mounted on the top of the movable plate (705).
6. The automatic welding machine for pressure vessel welds according to claim 1, characterized in that: The controller (8) is electrically connected to the motor (701) and the instrument (6); an eye protection coating is provided on the inner wall of the acrylic plate (4) close to the protective plate (3), and the eye protection coating is made of vinyl resin.