Bidirectional pneumatic reciprocating spraying machine

Through the XYZ three-axis adjustable range and gravity cup wind spray gun design of the two-way pneumatic reciprocating sprayer, the problem of uneven coating caused by the inappropriate distance between the spray gun and the workpiece is solved, and efficient and uniform coating coverage and adaptation to workpieces in different shapes is achieved. spraying requirements.

CN222358675UActive Publication Date: 2025-01-17SHANGHAI CHANGHUI AUTOMATION ENG CO LTD
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Patent Information

Application Number
CN202420483266.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-01-17
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

When the distance between the spray gun and the workpiece is not suitable, existing reciprocating sprayers can easily lead to uneven coatings, pittings and waste of paint, and it is difficult to ensure the stability and consistency of the coating quality.

Method used

A two-way pneumatic reciprocating sprayer is designed, adopting a three-axis adjustable range structure, combined with the gravity cup and wind-driven spray gun design, to realize the up and down movement of the spray gun and workpiece, ensuring uniform coating coverage.

Benefits of technology

It effectively avoids uneven coatings and waste, improves spraying efficiency and adaptability, and can spray workpieces of various shapes to ensure uniformity and production efficiency of coatings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reciprocating spraying machines, and discloses a bidirectional pneumatic reciprocating spraying machine which comprises a back plate, a suction cup, a connecting rod, a gravity cup, a sliding rail, a spraying gun, an expansion sliding block, an expansion air rod, a pressure gauge, a control button, a material barrel, an outer wrapping rod, a Y-axis operation air cylinder, an X-axis operation air cylinder, a support, a universal roller and a supporting frame. According to the bidirectional pneumatic reciprocating spraying machine, by moving the workpiece and the spraying gun up and down, it can be ensured that the coating evenly covers the surface of the whole workpiece, the situation of missing coating or repeated spraying is avoided, spraying uniformity is good, due to the fact that the workpiece and the spraying gun can move up and down at the same time, the spraying task can be completed more quickly, and production efficiency is improved; the spraying device is simple in structure, high in spraying efficiency, capable of achieving comprehensive spraying no matter a plane or a curved surface or a complex three-dimensional shape by moving the workpiece and the spraying gun up and down, capable of meeting the requirements of various workpieces and capable of adapting to the workpieces of different shapes.
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Description

Technical Field

[0001] The utility model relates to the technical field of reciprocating spraying machines, in particular to a bidirectional pneumatic reciprocating spraying machine. Background Art

[0002] When testing the performance of coatings, the experimenters need to prepare a large number of uniform coating test panels. The traditional manual spraying method depends largely on the experience and skills of the operator, so it is often difficult to ensure the stability and consistency of the quality of the coating. In order to solve this problem, a laboratory-specific pneumatic spray gun came into being. This equipment can effectively control the speed, angle and distance of the spraying, thereby ensuring the uniformity and consistency of the coating. In addition, compared with the vertical automatic spray gun, the horizontal automatic spray gun is more suitable for spraying special-shaped workpieces and adopts a double spray gun (semi-automatic) design.

[0003] However, the existing technology still has the following shortcomings: when the spray gun of the reciprocating sprayer is too close or too far from the workpiece, coating defects such as uneven coating and pitting may occur, or the coating spraying adhesion is low and the coating is wasted. Therefore, the spraying distance of the reciprocating sprayer needs to be adjusted very accurately during use. For this purpose, the present application provides a two-way pneumatic reciprocating sprayer. Utility Model Content

[0004] The utility model aims to provide a bidirectional pneumatic reciprocating spraying machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bidirectional pneumatic reciprocating sprayer, comprising a back plate, a suction cup, a connecting rod, a gravity cup, a slide rail, a spray gun, an expansion slider, an expansion gas rod, a pressure gauge, a control button, a barrel, an outsourcing rod, a Y-axis running cylinder, an X-axis running cylinder, a bracket, a universal roller and a support frame, wherein the suction cup is fixedly connected to the surface of the back plate, the back plate is fixedly connected to the top of the connecting rod, the connecting rod is fixedly connected to the top of the support frame, the gravity cup is movably connected to the surface of the bracket, the slide rail is fixedly connected to the top of the support frame, and the spray gun The support frame is movably connected to the surface of the support, the expansion slider is movably connected to the inside of the support frame, the expansion gas rod is fixedly connected to the inside of the support frame, the pressure gauge is fixedly connected to the surface of the expansion gas rod, the control button is fixedly connected to the surface of the support frame, the material barrel is fixedly connected to the inside of the support frame, the outer rod is fixedly connected to the surface of the expansion gas rod, the Y-axis operating cylinder is movably connected to the inside of the support frame, the X-axis operating cylinder is movably connected to the inside of the support frame, the support frame is movably connected to the surface of the expansion slider and the slide rail, and the universal roller is rotatably connected to the bottom of the support frame.

[0006] Preferably, the surface of the slide rail connected to the end of the bracket is movable, so as to control the forward and backward movement of the workpiece, and the slider at the end of the bracket is connected to the slide rail to move up and down.

[0007] Preferably, a reciprocating sprayer equipment body is arranged inside the support frame, wherein the air rod of the equipment body is connected to the expansion air rod, and the cylinder of the equipment body is connected to the Y-axis running cylinder and the X-axis running cylinder, so that the X-axis running cylinder and the Y-axis running cylinder can control the movement in the XY direction to form an adjustable range of the three axes of XYZ.

[0008] Preferably, the gravity cup and the spray gun are connected to the material barrel, so that the paint's own weight is used as a driving force to guide the paint from the upper paint cup to the lower nozzle, and then atomize and spray it out through wind power.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] 1. This two-way pneumatic reciprocating sprayer can ensure that the paint evenly covers the entire workpiece surface by moving the workpiece and the spray gun up and down, avoiding the occurrence of missing or repeated spraying, and the spraying uniformity is good.

[0011] 2. This bidirectional pneumatic reciprocating spray machine can complete the spraying task faster, improve production efficiency, and has higher spraying efficiency because the workpiece and the spray gun can move up and down at the same time.

[0012] 3. This bidirectional pneumatic reciprocating spray machine can achieve comprehensive spraying, whether it is a flat surface, a curved surface or a complex three-dimensional shape, by moving the workpiece and the spray gun up and down, meeting the needs of various workpieces and having the advantage of adapting to workpieces of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the utility model from top view.

[0015] In the figure: 1. back plate; 2. suction cup; 3. connecting rod; 4. gravity cup; 5. slide rail; 6. spray gun; 7. expansion slider; 8. expansion gas rod; 9. pressure gauge; 10. control button; 11. material barrel; 12. outer rod; 13. Y-axis running cylinder; 14. X-axis running cylinder; 15. bracket; 16. universal roller; 17. support frame. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-2 The utility model provides the following technical solutions: a bidirectional pneumatic reciprocating sprayer, including a back plate 1, a suction cup 2, a connecting rod 3, a gravity cup 4, a slide rail 5, a spray gun 6, an expansion slider 7, an expansion gas rod 8, a pressure gauge 9, a control button 10, a barrel 11, an outer rod 12, a Y-axis running cylinder 13, an X-axis running cylinder 14, a bracket 15, a universal roller 16 and a support frame 17. The suction cup 2 is fixedly connected to the surface of the back plate 1, the back plate 1 is fixedly connected to the top of the connecting rod 3, and the connecting rod 3 is fixedly connected to the top of the support frame 17, the gravity cup 4 is movably connected to the surface of the support frame 15, the gravity cup 4 and the spray gun 6 are connected to the barrel 11, so that the paint is guided from the upper paint cup to the lower nozzle by using the paint's own weight as the driving force, and then atomized and sprayed out by wind, the slide rail 5 is fixedly connected to the top of the support frame 17, the spray gun 6 is movably connected to the surface of the support frame 15, the expansion slide block 7 is movably connected to the inside of the support frame 17, and the expansion gas rod 8 is fixedly connected to the support frame 17. Internally, the pressure gauge 9 is fixedly connected to the surface of the expansion gas rod 8, the control button 10 is fixedly connected to the surface of the support frame 17, the barrel 11 is fixedly connected to the inside of the support frame 17, the outer rod 12 is fixedly connected to the surface of the expansion gas rod 8, the Y-axis running cylinder 13 is movably connected to the inside of the support frame 17, the X-axis running cylinder 14 is movably connected to the inside of the support frame 17, the bracket 15 is movably connected to the surface of the expansion slider 7 and the slide rail 5, the end of the bracket 15 is connected to the surface of the slide rail 5 and is movable, which can control the forward and backward movement of the workpiece, the slider at the end of the bracket 15 is connected to the slide rail 5 for up and down movement, the universal roller 16 is rotatably connected to the bottom of the support frame 17, and the inside of the support frame 17 is provided with a reciprocating sprayer equipment body, wherein the gas rod of the equipment body is connected to the expansion gas rod 8, and the cylinder of the equipment body is connected to the Y-axis running cylinder 13 and the X-axis running cylinder 14, so that the X-axis running cylinder 14 and the Y-axis running cylinder 13 control the movement in the XY direction to form an adjustable range of the three axes of XYZ.

[0018] When in use, the workpiece to be processed is firmly adsorbed on the surface of the back plate 1 through the suction cup 2, and the connecting rod 3 plays the role of connecting the back plate and the main body of the equipment, so that the equipment can form a range for spraying the workpiece. By using the weight of the paint itself as a driving force, the paint is led from the upper gravity cup 4 to the inside of the spray gun 6 below, and then the paint is atomized and sprayed out by using the wind force of the existing reciprocating sprayer equipment body. The spray gun 6 is installed on the slide rail 5, which can realize the movement in the X-axis direction, so that the equipment can perform two-dimensional movement in the X-axis and Y-axis. The X-axis The running cylinder 14 and the Y-axis running cylinder 13 control the movement in the XY direction, which enables the equipment to be adjusted in the three axes of X, Y, and Z to form an adjustable range of the three axes of XYZ, while the expansion slider 7 and the expansion gas rod 8 can expand the upper and lower spraying areas of the gas rod, wherein the outer rod 12 can increase the strength and stability of the expansion gas rod 8 and the original gas rod. Since the outer rod has higher strength, it can effectively prevent the bending or breaking of the gas rod, and improve the safety of the expansion gas rod 8 and the original gas rod. The expansion slider 7 and the bracket 15 together constitute a moving system for the workpiece. The connecting slide rail 5 at the end of the bracket 15 can control the forward and backward movement of the workpiece. At the same time, the bracket 15 can also move up and down to form the whole system to work together, realize the function of automatic spraying, and can adjust the position and direction of spraying as needed, with high flexibility and efficiency.

[0019] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bidirectional pneumatic reciprocating sprayer, comprising a back plate (1), a suction cup (2), a connecting rod (3), a gravity cup (4), a slide rail (5), a spray gun (6), an expansion slide block (7), an expansion gas rod (8), a pressure gauge (9), a control button (10), a barrel (11), an outer rod (12), a Y-axis operating cylinder (13), an X-axis operating cylinder (14), a bracket (15), a universal roller (16) and a support frame (17), characterized in that: The suction cup (2) is fixedly connected to the surface of the back plate (1), the back plate (1) is fixedly connected to the top of the connecting rod (3), the connecting rod (3) is fixedly connected to the top of the support frame (17), the gravity cup (4) is movably connected to the surface of the bracket (15), the slide rail (5) is fixedly connected to the top of the support frame (17), the spray gun (6) is movably connected to the surface of the bracket (15), the expansion slider (7) is movably connected to the inside of the support frame (17), the expansion gas rod (8) is fixedly connected to the inside of the support frame (17), and the pressure gauge (9) is fixedly connected On the surface of the expansion gas rod (8), the control button (10) is fixedly connected to the surface of the support frame (17), the material barrel (11) is fixedly connected to the inside of the support frame (17), the outer rod (12) is fixedly connected to the surface of the expansion gas rod (8), the Y-axis operating cylinder (13) is movably connected to the inside of the support frame (17), the X-axis operating cylinder (14) is movably connected to the inside of the support frame (17), the bracket (15) is movably connected to the surface of the expansion slider (7) and the slide rail (5), and the universal roller (16) is rotatably connected to the bottom of the support frame (17).

2. A bidirectional pneumatic reciprocating sprayer according to claim 1, characterized in that: The end of the bracket (15) is connected to the surface of the slide rail (5) and is movable.

3. A bidirectional pneumatic reciprocating sprayer according to claim 2, characterized in that: The support frame (17) is provided with a reciprocating sprayer equipment body inside, wherein the air rod of the equipment body is connected to the expansion air rod (8), and the air cylinder of the equipment body is connected to the Y-axis running cylinder (13) and the X-axis running cylinder (14).

4. A bidirectional pneumatic reciprocating sprayer according to claim 3, characterized in that: The gravity cup (4) and the spray gun (6) are connected to the material barrel (11).