Connecting device between train window outer frame and train body of motor train unit
By designing the connection device for the outer frame of the EMU window and the body, and using multiple structures to connect it with the B-type beam of the car body, the problems of safety and aesthetics of the installation of the windows on the carbon steel body are solved, and the window glass and The body is flush and the window frames are embedded to improve safety and firmness.
Patent Information
- Application Number
- CN202421749316.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-07-23
AI Technical Summary
It is difficult to firmly install windows with a carbon steel body of a centralized EMU with a speed of 200 kilometers per hour, resulting in poor safety and firmness, and the exposed window frames are not beautiful.
Design a connection device between the window and window frame of the EMU, and connect it to the B-type beam of the vehicle body by means of installation plate, top tightening bolt, tension bolt, lock nut and slider, combined with hollow structure and The pressure plate realizes the inlay of the window frame and adjustable position, ensuring that the window glass is flush with the body, and improving safety and firmness through the double-bolt structure.
The window glass and the body are flush with the car body on the carbon steel body, and the window frames are not exposed, which improves the safety and firmness of the window structure, is convenient and fast to install, and meets the aesthetics and functional requirements of high-speed EMUs .
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Figure CN222360953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a connecting device between an outer window frame of a motor vehicle group and a vehicle body, belonging to the technical field of motor vehicle group accessories. Background Art
[0002] With the rapid development of my country's economy, the railway industry has also developed rapidly, and passengers have higher and higher requirements for the functionality, comfort and safety of railway products. The 160 km / h concentrated power EMU has been widely operated on various sections. In order to improve the comfort and aesthetics of the 160 km / h concentrated power EMU, a 200 km / h concentrated power EMU has been developed. The window structure of the 200 km / h concentrated power EMU is required to be the same as that of the 350 km / h standard EMU, with the window glass flush with the body and the window frame not exposed. At present, the installation environment of the 350 km / h standard EMU is an aluminum profile body, and bonding is the main and only force-bearing mode of the window structure. Although the strength meets the design requirements, the safety and firmness are relatively poor. The body of the 200 km / h centralized power EMU is made of carbon steel, and carbon steel B-beams are set above, below, left and right of the windows where the windows are installed. It is difficult to firmly install the windows on the carbon steel body by bonding, and it is necessary to develop a special connection device between the window frame and the body of the EMU window to ensure that the window glass is flush with the body and the window frame is not exposed, while also improving the safety and firmness of the window structure. Utility Model Content
[0003] The utility model aims to provide a connection device between the window outer frame and the car body of a motor vehicle, and to install the window structure on the carbon steel car body, thereby ensuring that the window glass is flush with the car body and the window frame is not exposed, and improving the safety and firmness of the window structure. The installation is convenient and quick, and the above-mentioned technical problems existing in the prior art are solved.
[0004] The technical solution of the utility model is:
[0005] The invention relates to a connection device between an outer window frame of a motor vehicle window and a vehicle body, wherein the upper, lower, left and right sides of the outer circumference of the window frame are respectively connected to the vehicle body B-beam at the window through a plurality of mounting structures; the mounting structure comprises a mounting plate, a tightening bolt, a tensioning bolt, a locking nut and a sliding block, the interior of the outer window frame is a hollow structure, the outer circumference side of the window frame is provided with a through hole connected to the hollow structure, the sliding block is provided with a threaded hole, and the sliding block is arranged in the hollow structure of the outer window frame; the mounting plate is arranged near the through hole on the outer circumference side of the window frame, a bolt hole one is provided on the mounting plate, the tightening bolt passes through the bolt hole one and presses against the outer circumference side of the window frame, the tightening bolt is a hollow structure, the tensioning bolt passes through the hollow structure of the tightening bolt and enters the hollow structure of the window frame through the through hole and is threadedly connected with the threaded hole of the sliding block; the locking nut is connected with the external thread of the tightening bolt and tightens the tightening bolt to the mounting plate, and the mounting plate is fixedly connected to the vehicle body B-beam; the tightening bolt and the tensioning bolt constitute a double bolt structure.
[0006] Furthermore, the through hole on the side surface of the outer peripheral circle of the window frame, the bolt hole 1 on the mounting plate, the jacking bolt, the tensioning bolt, the locking nut and the threaded hole on the sliding block are arranged coaxially.
[0007] Furthermore, a slider mounting hole connected to the hollow structure is provided on the outer side of the window outer frame, so that the slider can be placed in the hollow structure. The slider can move in the hollow structure of the window outer frame to adapt to the position change of the tension bolt and the mounting plate.
[0008] Furthermore, a pressure plate is provided outside the through hole on the side of the outer peripheral circle of the window outer frame. The pressure plate is a bent structure. One side of the pressure plate is provided with two bolt holes matching the through hole, so as to facilitate the tightening bolt to pass through and enter the hollow structure of the window outer frame. The other side of the pressure plate is bent to close the slider mounting hole on the outer side of the window outer frame to prevent the slider from falling out. The pressure plate can also enhance the local strength of the window outer frame.
[0009] Furthermore, a reinforcement block is provided between the mounting plate and the locking nut to increase the fastening strength.
[0010] Furthermore, an oblong hole is provided on the B-beam of the vehicle body, and a hexagon socket head bolt passes through the oblong hole and is fixed on the mounting plate. The oblong hole can adjust the left and right position of the mounting plate and the up and down position of the mounting plate, thereby adjusting the up, down, left and right position of the window, and ensuring that the window is installed at the center of the window of the vehicle body.
[0011] Furthermore, the tensioning bolt and the tensioning bolt form a double-bolt structure. The tensioning bolt gives an outward thrust to the window frame. When the tensioning bolt and the slider are tightened, the slider gives an inward thrust to the window frame. By adjusting the magnitude of the outward thrust and the inward thrust, the front and rear position of the window can be adjusted to ensure that the outer surface of the glass component of the window is flush with the vehicle body.
[0012] Furthermore, a double-ear stop washer and a spring washer are provided between the tightening bolt and the tensioning bolt.
[0013] The use and installation of the utility model are as follows: the car window is placed on the window of the car body, so that the upper, lower, left and right positions of the car window are kept uniform, and the glass composition of the car window is basically flush with the surface of the car body; the mounting plates of multiple mounting structures are connected and fastened to the B-shaped beam of the car body around the window of the car body; the jacking bolts on all the mounting structures are adjusted so that they are all tightly pressed against the outer frame of the window, and the locking nuts and tensioning bolts on all the mounting structures are tightened; after the installation of the car window is completed, sealant is applied to the gap between the window of the car body and the window.
[0014] The beneficial effects of the utility model are as follows: installing the window structure on the carbon steel car body can ensure that the window glass of the 200 km / h concentrated power EMU is flush with the car body and the window frame is not exposed, and the safety and firmness of the window structure are improved, and the installation is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the window structure viewed from inside the vehicle after using the utility model;
[0016] Figure 2 yes Figure 1 AA side section view;
[0017] Figure 3 yes Figure 2 A magnified view of part I;
[0018] Figure 4 It is a schematic diagram of the structure of an embodiment of the utility model;
[0019] Figure 5 It is a schematic diagram of the hollow structure of the window outer frame of the embodiment of the utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the pressing plate in an embodiment of the utility model;
[0021] In the figure: the glass composition 1, the window inner frame 2, the window outer frame 3, the mounting plate 4, the tightening bolt 5, the tightening bolt 6, the locking nut 7, the double-ear stop gasket 8, the spring gasket 9, the large washer 10, the slider 11, the hexagon socket head bolt 12, the adhesive 13, the rivet nut 14, the countersunk screw 15, the pressure plate 16, the handle 17, the body B-beam 18, the reinforcement block 19, the hollow structure 20, the through hole 21, the threaded hole 22, the slider mounting hole 23, the rivet 24, the limit screw 25, the bolt hole 26, the handle hole 27, the limit bolt mounting hole 28, the rivet mounting hole 29. DETAILED DESCRIPTION
[0022] The present invention will be further described below through examples in conjunction with the accompanying drawings.
[0023] See attached Figure 1-6 The present embodiment provides a connection device between the window outer frame of a train window and a car body, wherein the upper, lower, left and right sides of the outer circumference of the window outer frame 3 are respectively connected to the car body B-beam 18 at the window through a plurality of mounting structures; the mounting structure comprises a mounting plate 4, a tightening bolt 5, a tightening bolt 6, a locking nut 7 and a slider 11, the interior of the window outer frame 3 is a hollow structure 20, a through hole 21 communicating with the hollow structure 20 is opened on the side of the outer circumference of the window outer frame 3, a threaded hole 22 is provided on the slider 11, and the slider 11 is arranged in the hollow structure 20 of the window outer frame 3; the mounting plate 4 is arranged close to the through hole 21 on the side of the outer circumference of the window outer frame 3, a bolt hole 1 is provided on the mounting plate 4, and the tightening bolt 5 is inserted from After passing through the bolt hole 1, it presses against the outer peripheral side of the window outer frame 3. The tensioning bolt 5 is a hollow structure. The tensioning bolt 6 passes through the hollow structure of the tensioning bolt 5 and enters the hollow structure 20 of the window outer frame 3 through the through hole 21 and is threadedly connected with the threaded hole 22 of the slider 11; the locking nut 7 is connected with the external thread of the tensioning bolt 5 and fastens the tensioning bolt 5 to the mounting plate 4, and the mounting plate 4 is fixedly connected to the vehicle body B-beam 18; the tensioning bolt 5 and the tensioning bolt 6 constitute a double-bolt structure, and the through hole 21 on the outer peripheral side of the window outer frame 3, the bolt hole 1 on the mounting plate 4, the tensioning bolt 5, the tensioning bolt 6, the locking nut 7 and the threaded hole 22 on the slider 11 are coaxially arranged.
[0024] The diameter of the through hole 21 is larger than the outer diameter of the tension bolt 6 .
[0025] See attached Figure 4 and 5 The outer side of the hollow structure 20 of the window outer frame 3 is provided with a slider installation hole 23, so that the slider 11 can be placed in the hollow structure 20. A pressing plate 16 is provided outside the through hole 21 on the side of the outer circumference of the window outer frame 3. The pressing plate 16 is a bent structure. One side of the pressing plate 16 is provided with a bolt hole 26 matching the through hole 21, so that the tightening bolt 6 can pass through and enter the hollow structure 20 of the window outer frame 3. The other side of the pressing plate 16 is bent to close the slider installation hole 23 on the outer side of the window outer frame 3 to prevent the slider 11 from falling out. The pressing plate 16 can also enhance the local strength of the window outer frame 3.
[0026] See attached Figure 4 A reinforcement block 19 is provided between the mounting plate 4 and the locking nut 7 to increase the fastening strength.
[0027] The slider 11 can move up and down in the hollow structure 20 of the window outer frame 3, driving the position of the connected mounting plate 4 to move up and down.
[0028] The body B-beam 18 is provided with an oblong hole, and the hexagon socket head bolt 12 passes through the oblong hole and is fixed on the mounting plate 4. The oblong hole can adjust the left and right position of the mounting plate 4 and the up and down position of the mounting plate 4, so as to adjust the up, down, left and right position of the window and ensure that the window is installed at the center of the window of the body.
[0029] The tensioning bolt 5 and the tensioning bolt 6 form a double-bolt structure. The tensioning bolt 5 gives an outward thrust to the window outer frame 3. When the tensioning bolt 6 and the slider 11 are tightened, the slider 11 gives an inward thrust to the window outer frame 3. By adjusting the magnitude of the outward thrust and the inward thrust, the front and rear positions of the vehicle window can be adjusted to ensure that the outer surface of the glass component 1 of the vehicle window is flush with the vehicle body.
[0030] A double-ear stop washer 8 and a spring washer 9 are provided between the tightening bolt 5 and the tensioning bolt 6 .
[0031] A large washer 10 is provided between the tightening bolt 5 and the pressing plate 16 .
[0032] Refer to the attached Figure 5 A handle 17 is provided on the slider 11 to facilitate the operation of moving the slider 11 ; one end of the handle 17 is fixed on the slider 11 , and the other end passes through the other side of the pressing plate 16 .
[0033] Refer to the attached Figure 4 The mounting plate 4 is an angle steel, one side of which is fixedly connected to the vehicle body B-beam 18 by a hexagon socket head bolt 12, and the other side of the angle steel is provided with a bolt hole 1, through which the tightening bolt 5 passes.
[0034] In this embodiment, a car window is installed on a carbon steel car body of a 200 km / h power-concentrated EMU. The car window includes a glass component 1, an adhesive 13, a window inner frame 2, a window outer frame 3, and a rivet nut 14. The glass component 1 is connected and fixed to the window inner frame 2 by the adhesive 13. A plurality of countersunk screws 15 are arranged on the outer circumference of the window inner frame 2. A plurality of rivet nuts 14 are installed on the inner circumference of the window outer frame 3. The plurality of rivet nuts 14 are respectively connected to the plurality of countersunk screws 15 of the window inner frame 2.
[0035] Install multiple mounting structures on the four sides of the window outer frame 3 respectively; place the car window on the vehicle body window, adjust the window position so that the window is evenly positioned in the upper, lower, left and right positions of the vehicle body window, and the glass component 1 of the car window is basically flush with the surface of the vehicle body; connect and fasten the mounting plates 4 of the multiple mounting structures to the vehicle body B-beam 18 around the vehicle body window; keep the tightening bolts 5 in a loose state; measure the flatness of the glass component 1 on the outside of the vehicle body and the surface of the vehicle body, adjust the position of the slider 11, and adjust the vehicle window to move up and down, left and right, and forward and backward until the flatness of the glass component 1 and the surface of the vehicle body meets the requirements; adjust the tightening bolts 5 on all mounting structures so that they are all tightened on the window outer frame 3, and tighten the locking nuts 7 and the tensioning bolts 6 on all mounting structures; after the window is installed, apply sealant to the gap between the vehicle body window and the window.
[0036] In the embodiment, the glass component 1 is connected and fixed to the inner window frame 2 by adhesive 13, and the adhesive 13 plays an absolute force bearing role, and the bonding grade is A1. Countersunk screws 15 are distributed on the outer circumference of the inner window frame 2. The inner circumference of the outer window frame 3 is processed with a circular hole, and a rivet nut 14 is installed at the circular hole. The countersunk screw 15 in module one is connected with the rivet nut 14, and module one and module two are combined together. The rivet nut 14 and the countersunk screw 15 are both well known and commonly used in the art.
[0037] See attached Figure 4 and 5 The outer side of the window frame 3 is processed with a slider mounting hole 23, and the size of the slider mounting hole 23 is larger than the size of the slider 11, so that the slider 11 can be installed into the window frame 3 from the slider mounting hole 23. The side of the outer circumference of the window frame 3 is processed with a through hole 21, and the tension bolt 6 passes through the hollow structure of the top bolt 5 and enters the hollow structure 20 of the window frame 3 through the through hole 21 and is threadedly connected with the threaded hole 22 of the slider 11. The slider 11 can be adjusted up, down, left, right, front, and back inside the window frame 3, and each position has an adjustment amount of 3mm. In order to facilitate the operation of the slider 11 after it is installed in the window frame 3, a handle 17 is installed on the slider 11. The slider 11 is inside the window frame 3, and the left and right directions are limited by the limit screws 25, and the up and down directions are limited by the profile and pressure plate 16 of the window frame 3.
[0038] See attached Figure 6 The bending structure of the pressing plate 16 is L-shaped stainless steel. The pressing plate 16 is provided with a limit screw 25, a second bolt hole 26, a handle hole 27, a limit bolt mounting hole 28 and a rivet mounting hole 29. The pressing plate 16 is fixed to the window outer frame 3 through the rivet 24 and the rivet mounting hole 29. The limit bolt mounting hole 28 is used to install a limit bolt to limit the left and right movement of the slider 11. The handle hole 27 is used to install the handle 17.
[0039] A plurality of mounting plates 4 are arranged on all four sides of the vehicle window. Since the length of the vehicle window is greater than the height, the number of mounting plates 4 used on the upper and lower sides of the vehicle window is greater than the number of mounting plates 4 used on the left and right sides of the vehicle window.
[0040] The material of the mounting plate 4 is Q235 angle steel, with a specification of 3mm×30mm×40mm. A 10mm×18mm oblong hole (i.e., bolt hole 1) is opened on one side of the angle steel with a side length of 30mm, which is used to connect with the body B-beam 18 through bolts, so that the upper, lower, left, and right positions of the window can be adjusted, while avoiding the use of adjustment pads. A 8mm×30mm×30mm reinforcement block 19 is locally welded on one side of the angle steel with a side length of 40mm, and a M16mm threaded through hole is opened in the center of the reinforcement block 19. The tightening bolt 5 passes through the oblong hole and the threaded through hole and is pressed on the pressure plate 16 outside the window outer frame 3, and the tightening bolt 5 gives the window outer frame 3 an outward thrust. A Φ8mm hollow structure is opened in the center of the tightening bolt 5, so that the M8mm tensioning bolt 6 passes through the hollow structure, and passes through the pressure plate 16 and the window outer frame 3 to connect with the slider 11 in the window outer frame 3. When the tension bolt 6 is tightened with the slider 11, the slider 11 gives an inward thrust to the window outer frame 3, so that the double-bolt structure composed of the tension bolt 5 and the tension bolt 6 can realize the forward and backward movement of the vehicle window in the thickness direction.
[0041] The double-bolt structure can not only meet the requirements of air pressure load resistance, that is, the window surface has no permanent deformation and damage after being subjected to ±6000Pa air pressure load, but also meet the requirements of positive and negative pressure resistance, that is, the strength of the window meets the continuous positive and negative alternating pressure load, the window does not fall out, the glass component 1 of the window is not damaged, and the inner window frame 2 and the outer window frame 3 are not damaged. It also meets the requirements of impact and vibration performance under Class 1 A test conditions specified in the national standard (GB / T 21563). Through static strength analysis and type test verification, the double-bolt structure meets the strength requirements of the entire window, while avoiding the problems of failure of the adhesive bonding between the window and the body and the substandard bonding environment between the window and the body. Even if these two situations occur, the double-bolt structure can still meet the strength requirements of the entire window.
[0042] This embodiment is used for 200 km power concentrated EMUs, which have two window sizes, 1450 mm (width) × 750 mm (height) and 614 mm (width) × 750 mm (height). The utility model has been successfully applied to 200 km power concentrated EMUs, achieving the expected design effect.
Claims
1. A connection device between a window frame and a vehicle body of a train, characterized in that: The upper, lower, left and right sides of the outer circumference of the window outer frame (3) are respectively connected to the vehicle body B-beam (18) at the window through a plurality of mounting structures; the mounting structure comprises a mounting plate (4), a tightening bolt (5), a tensioning bolt (6), a locking nut (7) and a slider (11); the interior of the window outer frame (3) is a hollow structure (20); a through hole (21) communicating with the hollow structure (20) is opened on the side surface of the outer circumference of the window outer frame (3); a threaded hole (22) is provided on the slider (11); the slider (11) is arranged in the hollow structure (20) of the window outer frame (3); the mounting plate (4) is arranged close to the through hole (21) on the side surface of the outer circumference of the window outer frame (3); The mounting plate (4) is provided with a bolt hole 1, and a tensioning bolt (5) passes through the bolt hole 1 and presses against the outer peripheral side of the window outer frame (3); the tensioning bolt (6) passes through the hollow structure of the tensioning bolt (5) and enters the hollow structure (20) of the window outer frame (3) through the through hole (21) to be threadedly connected with the threaded hole (22) of the slider (11); the locking nut (7) is connected with the external thread of the tensioning bolt (5) and fastens the tensioning bolt (5) to the mounting plate (4), and the mounting plate (4) is fixedly connected to the vehicle body B-beam (18); the tensioning bolt (5) and the tensioning bolt (6) form a double-bolt structure.
2. The device for connecting the window outer frame of a train window and the train body according to claim 1, characterized in that: The outer side of the window outer frame (3) is provided with a slider mounting hole (23) which is in communication with the hollow structure (20).
3. The device for connecting the window outer frame of a train window and the train body according to claim 2, characterized in that: A pressure plate (16) is provided outside the through hole (21) on the side surface of the outer peripheral circle of the window outer frame (3); the pressure plate (16) is a bent structure; one side of the pressure plate (16) is provided with a second bolt hole (26) matching the through hole (21) for passing the tensioning bolt (6) through the hollow structure (20) of the window outer frame (3); the other side of the pressure plate (16) is bent to seal the slider mounting hole (23) on the outer side of the window outer frame (3).
4. The device for connecting a window frame of a train set to a train body according to claim 1, characterized in that: The vehicle body B-beam (18) is provided with an oblong hole, and the hexagon socket cylindrical head bolt (12) passes through the oblong hole and is fixed on the mounting plate (4).
5. The device for connecting the window outer frame of a train window and the train body according to claim 1, characterized in that: A double-ear stop washer (8) and a spring washer (9) are provided between the tightening bolt (5) and the tensioning bolt (6).
Citation Information
Cited By
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