Waste gas dewatering device
By designing an exhaust gas dewatering device that uses a dehumidification component and an air intake drive mechanism, the problems of low water and dehumidification efficiency and insufficient space utilization of existing equipment are solved. High-efficiency water removal and dehumidification are achieved, and the equipment structure is simple and energy-saving. Low consumption.
Patent Information
- Application Number
- CN202420586647.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing waste gas water removal equipment has insufficient water removal efficiency, especially because the high-speed rotation of the airflow causes water vapor to be taken out of the centrifuge cylinder, which has poor water removal effect, and the equipment is large in size and has low space utilization.
An exhaust gas dewatering device is designed, which uses a dehumidification component and an air intake drive mechanism. The dehumidification component includes a mounting shaft, arc-shaped blades, a lower condensation hood, and an upper condensation hood. The arc-shaped blades drive the exhaust gas to rotate and enter the condensation hood for secondary treatment. To remove water, the air intake drive mechanism uses the wind energy of the exhaust gas itself to drive the installation shaft to rotate.
It significantly improves the water removal effect of exhaust gas, prevents water vapor from being taken out of the centrifuge due to inertia, prolongs the condensation time of exhaust gas, improves space utilization, and does not require additional energy drive. It has a simple structure and a long working life.
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Figure CN222384515U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment equipment, in particular to a waste gas water removal device. Background Art
[0002] With the acceleration of industrialization, the problem of waste gas emissions has become increasingly prominent. The moisture carried in the waste gas not only pollutes the environment, but also may corrode the waste gas treatment equipment, affecting the normal operation of the equipment. Therefore, the research and development and application of waste gas dehumidification technology is particularly important, which is of great significance for improving waste gas treatment efficiency, protecting the environment and maintaining stable operation of equipment.
[0003] Deficiencies of existing technology:
[0004] At present, there are some devices for waste gas dehumidification on the market. Most of them adopt the principle of centrifugal dehydration. Through the high-speed rotating centrifugal cylinder, centrifugal force is used to separate the water in the waste gas. These devices are usually composed of components such as an air inlet, a centrifugal cylinder, a drain and an air outlet. In the actual work process, the waste gas enters the centrifugal cylinder from the air inlet. Under the action of centrifugal force, the water in the waste gas is thrown to the cylinder wall and flows down, while the dry waste gas is discharged from the air outlet. However, the existing dehumidification and dehumidification equipment still has some shortcomings. First, due to the high-speed rotation of the air flow in the centrifugal cylinder, some water vapor may be carried out of the centrifugal cylinder by the air flow due to inertia, resulting in poor dehumidification effect. Secondly, because the exhaust gas moves and rises too fast in the centrifugal cylinder, it does not contact the cylinder wall sufficiently, which makes the dehumidification efficiency low. In addition, in order to ensure the dehumidification efficiency, some equipment will adopt the method of raising the centrifugal cylinder to increase the contact area and contact time between the exhaust gas and the cylinder wall, but this will cause the overall volume of the equipment to become larger, especially the longitudinal space is occupied too much, and the space utilization rate is low. Utility Model Content
[0005] The purpose of the utility model is to provide a waste gas dehydration device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an exhaust gas dehumidification device, comprising an installation box, the interior of the installation box is divided into a separation chamber and a driving chamber, a dehumidification component is movably arranged in the separation chamber, an air intake driving mechanism is movably arranged in the driving chamber, an exhaust pipe is connected to the upper end of the installation box, and an air intake pipe is connected to the box wall at the lower end of the installation box;
[0007] The dehumidification component includes:
[0008] An installation shaft, the installation shaft is movably arranged on the lower end of the separation chamber and located on the transverse partition inside the installation box, a plurality of arc-shaped blades are obliquely arranged on the shaft wall of the installation shaft, and a guide plate is arranged on the upper end of the installation shaft;
[0009] A lower condensation hood, which is arranged on the inner wall of the separation chamber, is conical, and has an exhaust hole at the upper end of the lower condensation hood;
[0010] A connecting column is arranged on the inner wall of the upper end of the separation chamber, and the lower end of the connecting column is connected with an upper condensation hood matching the lower condensation hood.
[0011] Preferably, the air intake drive mechanism comprises:
[0012] A bellows, the bellows being arranged on one side of the driving chamber, the air inlet pipe passing through the lower box wall of the mounting box and connected to one side of the bellows, and an air guide pipe being arranged on one side of the bellows away from the air inlet pipe;
[0013] An air duct, wherein the air duct is opened on a transverse partition in the installation box, and the lower end of the air duct is connected to an air guide pipe;
[0014] A driving shaft, wherein the upper and lower ends of the driving shaft are rotatably connected to the transverse partition and the lower box bottom in the installation box respectively, and a plurality of driving blades are arranged on the shaft wall of the driving shaft;
[0015] A driving gear is arranged at the upper end of the driving shaft in a cavity opened on the transverse partition of the installation box, and a driven gear is arranged in the cavity opened on the transverse partition of the installation box at the lower end of the installation shaft, and the driving gear is meshed with the driven gear.
[0016] Preferably, an exhaust groove is provided on the box body at the upper end of the installation box and is located below the exhaust pipe.
[0017] Preferably, the lower edge of the separation chamber body is rounded.
[0018] Preferably, a plurality of drainage holes are provided on the lower side of the cover body of the lower condensation cover.
[0019] Preferably, the air outlet of the air duct is located below the arc-shaped blades.
[0020] Preferably, the air outlet of the air duct is heightened.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] The waste gas dehumidification device is provided with a dehumidification component, which includes a mounting shaft, an arc-shaped blade, a guide plate, a lower condensation cover, an exhaust hole, a connecting column and an upper condensation cover, so as to achieve effective dehumidification of the waste gas to be treated. Compared with the traditional centrifugal dehumidification, the flow rate of the waste gas is slower, and a two-time dehumidification method is adopted to avoid water vapor being carried out of the centrifugal cylinder due to inertia. The overall condensation time of the waste gas is longer, the condensation process is more complete, and the dehumidification effect is significantly improved. At the same time, the longitudinal space of the dehumidification device is reduced, and the space utilization rate is improved.
[0023] The waste gas dehydration device is provided with a driving mechanism, which includes a bellows, an air guide pipe, an air duct, a driving shaft, a driving blade, a driving gear and a driven gear. The device achieves the effect of utilizing the wind energy of the waste gas to be treated to drive the installation shaft and the arc-shaped blades to rotate, without energy consumption, and has a simple overall structure, without the intervention of additional driving equipment, a long working life, and convenient later maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is the overall front view of the utility model;
[0025] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0026] Figure 3 It is a top view schematic diagram of the internal structure of the driving chamber of the utility model;
[0027] Figure 4 It is a schematic diagram of the exhaust gas flow direction of the utility model;
[0028] Figure 5 For the utility model Figure 2 A magnified schematic diagram at point A in FIG.
[0029] In the figure: 1. installation box; 2. separation chamber; 3. drive chamber; 4. dehumidification component; 401. installation shaft; 402. arc blade; 403. guide plate; 404. lower condensation hood; 4041. drainage hole; 405. exhaust hole; 406. connecting column; 407. upper condensation hood; 5. driving mechanism; 501. bellows; 502. air guide duct; 503. air duct; 504. driving shaft; 505. driving blade; 506. driving gear; 507. driven gear; 6. exhaust pipe; 601. exhaust groove; 7. air inlet pipe. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined. Example
[0034] See also Figure 1-5As shown, the utility model provides a technical solution for a waste gas dehydration device: a waste gas dehydration device, including an installation box 1, the interior of the installation box 1 is divided into a separation chamber 2 and a drive chamber 3, a dehumidification component 4 is movably installed in the separation chamber 2, an air intake drive mechanism 5 is movably installed in the drive chamber 3, the upper end of the installation box 1 is connected to an exhaust pipe 6, and the box wall at the lower end of the installation box 1 is connected to an air intake pipe 7. The dehumidification component 4 includes a mounting shaft 401, a lower condensation hood 404 and a connecting column 406. The mounting shaft 401 is rotatably connected to the lower end of the separation chamber 2 and is located on the partition inside the mounting box 1. A plurality of arc-shaped blades 402 are obliquely installed on the shaft wall of the mounting shaft 401 to drive the rising exhaust gas to rotate outward. A guide plate 403 is installed on the upper end of the mounting shaft 401. The lower condensation hood 404 is installed on the inner wall of the separation chamber 2. The lower condensation hood 404 is conical, and an exhaust hole 405 is opened through the upper end of the lower condensation hood 404. The guide plate 403 cooperates with the arc-shaped blades 402 to prevent the exhaust gas from rising directly and being discharged from the exhaust hole 405. The connecting column 406 is fixedly installed on the inner wall of the upper end of the separation chamber 2, and the lower end of the connecting column 406 is connected to an upper condensation hood 407 matching the lower condensation hood 404. When the discharged waste gas needs to be dehydrated, the waste gas is first transported into the driving chamber 3 through the air inlet pipe 7 to drive the driving mechanism 5 to operate, and the driving mechanism 5 drives the installation shaft 401 and the arc-shaped blades 402 to start rotating. The waste gas to be treated passes through the diaphragm in the installation box 1 and enters the separation chamber 2, and starts to rotate around the installation shaft 401 driven by the arc blades 402. The rotating waste gas rises along the edge of the guide plate 403 under the guidance of the centrifugal force and the guide plate 403 and enters the lower condensation hood 404. After entering the lower condensation hood 404, the waste gas rises along the inner wall of the lower condensation hood 404 and produces condensed water. The condensed water slides down along the inner wall of the lower condensation hood 404, and the waste gas continues to rise through the exhaust hole 405 and enters the upper condensation hood 407. Due to the continuous input of waste gas, the waste gas pressure in the upper condensation hood 407 is higher than the atmospheric pressure. Therefore, the internal waste gas flows downward along the inner wall of the upper condensation hood 407 for secondary condensation. Finally, the waste gas that has completed the secondary dehydration leaves the upper condensation hood 407 and is discharged through the exhaust pipe 6 along the upper box body of the installation box 1. Through the dehumidification component 4, effective dehumidification of the waste gas to be treated is achieved. Compared with the traditional centrifugal dehydration, the flow rate of the waste gas is slower, and the two-time dehydration method is adopted to avoid the water vapor being carried out of the centrifugal cylinder due to inertia. The overall condensation time of the waste gas is longer, the condensation process is more complete, and the dehydration effect is significantly improved. At the same time, the longitudinal space of the dehydration device is reduced, and the space utilization rate is improved.
[0035] The air intake drive mechanism 5 includes a bellows 501, an air duct 503, a driving shaft 504 and a driving gear 506. The bellows 501 is fixedly installed on one side of the driving chamber 3. The air intake pipe 7 passes through the lower box wall of the installation box 1 and is connected to one side of the bellows 501. An air guide pipe 502 is installed on the side of the bellows 501 away from the air intake pipe 7. The air duct 503 is opened on the diaphragm in the installation box 1. The lower end of the air duct 503 is connected to the air guide pipe 502. The upper and lower ends of the driving shaft 504 are rotatably connected to the diaphragm and the lower box bottom in the installation box 1 respectively. A plurality of driving blades 505 are welded on the shaft wall of the driving shaft 504. The driving gear 506 is installed at the upper end of the driving shaft 504 in a cavity opened on the diaphragm of the installation box 1. The lower end of the installation shaft 401 is located in the cavity opened on the diaphragm of the installation box 1 and is installed with a driven gear 507. The driving gear 506 meshes with the driven gear 507. The discharged waste gas enters the bellows 501 from the air intake pipe 7, and the flow of the waste gas forms a thrust on the driving blades 505 to drive the driving shaft 504 to rotate. The driving shaft 504 drives the installation shaft 401 and the arc-shaped blades 402 to rotate through the driving gear 506 and the driven gear 507 to achieve the driving effect. The waste gas in the bellows 501 rotates with the driving blades 505 and is discharged to the air duct 503 through the air duct 502 when passing through the air duct 502, and finally discharged from the top of the air duct 503 into the separation chamber 2. Through the air intake drive mechanism 5, the effect of using the wind energy of the waste gas to be treated to drive the installation shaft 401 and the arc-shaped blades 402 to rotate is achieved, without energy consumption, and the overall structure is simple, no additional driving equipment is involved, the working life is long, and the later maintenance is convenient.
[0036] An exhaust groove 601 is provided on the box body at the upper end of the installation box 1 below the exhaust pipe 6. The exhaust gas that has been dehumidified and removed rises and is discharged to the exhaust pipe 6 through the exhaust groove 601. The connecting column 406 is installed between the exhaust grooves 601.
[0037] The lower edge of the separation chamber 2 is chamfered, which is more conducive to guiding the airflow to move upward.
[0038] A plurality of drainage holes 4041 are provided on the lower side of the hood body of the lower condensation hood 404. After a long period of operation, the condensed water generated on the lower end surface of the upper condensation hood 407 will drip onto the lower condensation hood 404. The drainage holes 4041 can facilitate the downward discharge of this part of the condensed water. The condensed water will eventually gather at the lower end of the separation chamber 2 and be discharged along the drainage pipe on one side of the partition in the installation box 1.
[0039] The air outlet of the air duct 503 is located below the arc-shaped blades 402 , and the exhaust gas can be directly captured by the arc-shaped blades 402 after rising and leaving the air duct 503 .
[0040] The air outlet of the air duct 503 is heightened to prevent condensed water from flowing back into the driving chamber 3 through the air duct 503 .
[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A waste gas dehumidification device, comprising a mounting box (1), characterized in that: The interior of the installation box (1) is divided into a separation chamber (2) and a drive chamber (3); a dehumidification component (4) is movably arranged in the separation chamber (2); an air intake drive mechanism (5) is movably arranged in the drive chamber (3); an exhaust pipe (6) is connected to the upper end of the installation box (1); and an air intake pipe (7) is connected to the box wall at the lower end of the installation box (1); The dehumidification component (4) comprises: An installation shaft (401), the installation shaft (401) being movably arranged on a transverse partition located inside the installation box (1) at the lower end of the separation chamber (2), a plurality of arc-shaped blades (402) being obliquely arranged on the shaft wall of the installation shaft (401), and a guide plate (403) being arranged at the upper end of the installation shaft (401); A lower condensation hood (404), the lower condensation hood (404) being arranged on the inner wall of the separation chamber (2), the lower condensation hood (404) being conical, and an exhaust hole (405) being provided at the upper end of the lower condensation hood (404); A connecting column (406), wherein the connecting column (406) is arranged on the inner wall of the upper end of the separation chamber (2), and the lower end of the connecting column (406) is connected to an upper condensation hood (407) that matches the lower condensation hood (404).
2. The waste gas dehydration device according to claim 1, characterized in that: The air intake drive mechanism (5) comprises: A bellows (501), the bellows (501) being arranged on one side of the driving chamber (3), the air inlet pipe (7) passing through the lower box wall of the installation box (1) and connected to one side of the bellows (501), and an air guide pipe (502) being arranged on a side of the bellows (501) away from the air inlet pipe (7); An air duct (503), the air duct (503) being opened on a transverse partition in the installation box (1), and the lower end of the air duct (503) being connected to the air guide pipe (502); A driving shaft (504), wherein the upper and lower ends of the driving shaft (504) are rotatably connected to the transverse partition and the lower box bottom in the installation box (1), respectively, and a plurality of driving blades (505) are arranged on the shaft wall of the driving shaft (504); A driving gear (506) is arranged at the upper end of the driving shaft (504) in a cavity opened on the transverse partition of the installation box (1); a driven gear (507) is arranged at the lower end of the installation shaft (401) in a cavity opened on the transverse partition of the installation box (1); the driving gear (506) meshes with the driven gear (507).
3. The waste gas dehydration device according to claim 1, characterized in that: An exhaust groove (601) is provided on the box body at the upper end of the installation box (1) and is located below the exhaust pipe (6).
4. The waste gas dehydration device according to claim 1, characterized in that: The lower edge of the separation chamber (2) is chamfered.
5. The waste gas dehydration device according to claim 1, characterized in that: A plurality of drainage holes (4041) are provided on the lower side of the cover body of the lower condensation cover (404).
6. The waste gas dehydration device according to claim 2, characterized in that: The air outlet of the air duct (503) is located below the arc-shaped blades (402).
7. The waste gas dehydration device according to claim 2, characterized in that: The air outlet of the air duct (503) is heightened.