Spraying dust falling device for excavator
By designing a spray dust reduction device for excavators, the traditional dust -lowering method cannot effectively reduce the dust at the construction site, and realize the effective dust reduction of the position of deep piles of soil. The applicability is wide and convenient.
Patent Information
- Application Number
- CN202421150804.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Traditional dust reduction methods are used to arrange spraying or fog cannon dust reduction machines in the fence site, but as construction advances, fence spraying is unable to reduce dust in the site, and water supply and power supply limits of the fog cannon machine cannot cover the dead corners of deep soil accumulation.
Design a excavator with spray dust reduction device, including tube cards, water pipes, water storage devices, water signs, and spray heads. spray.
This device can spray dust and reduce dust according to different operating venues and angles. The applicability is wide and can effectively reduce the dust. It can prevent the nuts rust and stained with mud by waterproofing.
Smart Images

Figure CN222413218U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building construction, in particular to a spray dust reduction device for an excavator. Background Art
[0002] An excavator is an earth-moving machine that uses a bucket to dig materials above or below the supporting surface and load them into transport vehicles or unload them to stockpiles. The materials excavated by the excavator are mainly soil, coal, silt, and pre-loosened soil and rocks. Excavators are widely used in construction.
[0003] During the construction process, excavator construction is often accompanied by a large amount of dust. In order to meet the requirements of green construction and reduce the on-site dust index, the traditional dust reduction method is to arrange spraying or fog cannon dust reduction machines along the construction site fences. However, as the construction progresses and the working surface gradually advances, the fence spraying is unable to reduce the dust in the site. Due to the limitations of water and power supply, fog cannons can only be arranged at fixed points in flat positions and cannot reduce dust in some locations deep in the dead corners of soil piles. The movable small fog cannon vehicles are often converted from electric tricycles, which poses a great safety hazard and is not suitable for use in earthwork sites where large machinery passes through, especially in construction sites with high safety and civilization requirements. Utility Model Content
[0004] The utility model aims to provide a spray dust suppression device for an excavator to solve the technical problem that the traditional dust suppression method is to arrange spraying or fog cannon dust suppression machines along the construction site fences, but as the construction progresses and the working surface gradually advances, the fence spraying is unable to reduce the dust in the site, and the fog cannon can only be arranged at a fixed point in a flat position due to the limitations of water and power supply, and is unable to reduce dust in some locations deep in the dead corners of the soil pile.
[0005] The utility model solves the above technical problems with the following technical solutions: A spray dust reduction device for an excavator, comprising:
[0006] A pipe clamp, wherein the pipe clamp is fixed on the surface of the mechanical arm of the excavator;
[0007] A water delivery pipe, wherein the water delivery pipe is arranged inside the pipe clamp;
[0008] A water storage device, the water storage device is installed on the excavator, and the head end of the water delivery pipe is connected to the water storage device;
[0009] A water distributor, wherein the water distributor has a pair, the water distributor is located above the bucket of the excavator and is symmetrically installed on both sides of the mechanical arm of the excavator, the end of the water delivery pipe is connected to the water inlet end of the water distributor, and a pair of spray heads are installed at the outer end and the right end of the water distributor;
[0010] A pair of connecting plates are fixed one-to-one at the inner end of the water distributor, screws are movably penetrated on both sides of the connecting plates, nuts are threadedly connected at both ends of the screws, and the nuts are located at the outer ends of the connecting plates and are tightly attached to the connecting plates.
[0011] Furthermore, the water storage device includes a water tank and a water pump, the water tank is installed on the excavator, the water pump is installed inside the water tank, and the first end of the water pipe passes through the inside of the water tank and is connected to the water pump.
[0012] Furthermore, a water inlet is provided at the left end of the water distributor, the end of the water pipe is connected to the water inlet, a pair of water outlets are provided at the outer end and the right end of the water distributor, and the spray heads are connected to the water outlets in a one-to-one correspondence.
[0013] Furthermore, a rubber pad is fixed to the middle of the inner end of the connecting plate, and the rubber pad is in close contact with the mechanical arm.
[0014] Furthermore, waterproof devices are provided at both ends of the connecting plates, and the waterproof devices include a waterproof cover, a connecting block, a sleeve plate and a slide plate. The waterproof cover has two nuts that cover the two connecting plates respectively, and the waterproof cover is in close contact with the connecting plates.
[0015] Furthermore, a pair of the connecting blocks are fixed on the surface of the waterproof cover in a one-to-one correspondence, a pair of the sliding plates are fixed on the ends of the connecting blocks in a one-to-one correspondence, and the sleeve plate is movably sleeved on the outside between the sliding plates.
[0016] Furthermore, a knob is rotatably connected in the middle of the sleeve surface, a vertical shaft is fixed to one end of the knob, the end of the vertical shaft passes through the interior of the sleeve and is connected to the sleeve bearing, a driving bevel gear is fixed to the outside of the vertical shaft, bearing plates are fixed inside the sleeve and on both sides of the driving bevel gear, a horizontal shaft is connected to the bearing on the bearing plate, a driven bevel gear is fixed to the head end of the horizontal shaft, the driving bevel gear is meshingly connected to the driven bevel gear, a threaded rod is fixed to the end of the horizontal shaft, a threaded channel is provided in the middle of the slide plate, the end of the threaded rod is located inside the threaded channel and is threadedly connected to the threaded channel.
[0017] Furthermore, an outer damping pad is fixed at one end of the knob and located outside the vertical axis, an inner damping pad is tightly attached to the inner end of the outer damping pad, the inner damping pad is fixed to the sleeve plate, and a sealing ring is fixed at the upper end of the sleeve plate and located outside the vertical axis.
[0018] The beneficial effect of the utility model is that the mechanical arm is clamped by two connecting plates, and then two screws are respectively passed through the two ends of the connecting plates on both sides, and then four nuts are respectively screwed on the outside of the two screws to fix the connecting plates, so that it is convenient to fix the water divider and the mechanical arm, and then the water storage device uses a water pipe to input water into the water divider, and finally sprays it out from the spray head. In this way, four spray heads are arranged at different positions of the outer end of the water divider, which can be convenient for spraying and dust reduction according to different positions and angles and different working sites, and has wide applicability. In addition, by arranging a waterproof device, rainwater and fog water can be prevented from getting on the nut, so as to prevent the nut from rusting in this environment, and the nut can be prevented from getting on the soil, so that it is more labor-saving to screw out the nut and remove the connecting plate later. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or other advantages of the present invention will become clearer and easier to understand through the detailed description made in conjunction with the following drawings, which are only schematic and do not limit the present invention, wherein:
[0020] Figure 1 It is an overall schematic diagram of an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of a water distributor according to an embodiment of the utility model;
[0022] Figure 3 A schematic side cross-sectional view of a connecting plate according to an embodiment of the utility model;
[0023] Figure 4 For an embodiment of the utility model Figure 3 A partial enlarged view of;
[0024] Figure 5 It is a bottom view schematic diagram of an external damping pad according to an embodiment of the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Robotic arm, 2. Pipe clamp, 3. Water pipe, 4. Water storage device, 5. Water distributor, 6. Water inlet, 7. Water outlet, 8. Spray head, 9. Connecting plate, 10. Waterproof device, 11. Nut, 12. Screw, 13. Rubber pad, 101. Waterproof cover, 102. Connecting block, 103. Bushing, 104. Slide plate, 1041. Threaded channel, 105. Knob, 1051. Vertical shaft, 1052. Driving bevel gear, 106. Bearing plate, 1061. Horizontal shaft, 1062. Driven bevel gear, 1063. Threaded rod, 107. External damping pad, 108. Internal damping pad, 109. Sealing ring. DETAILED DESCRIPTION
[0027] Hereinafter, an embodiment of a spray dust suppression device for an excavator of the present utility model will be described with reference to the accompanying drawings.
[0028] Figure 1-Figure 3 A spray dust suppression device for an excavator according to an embodiment of the utility model is shown, which comprises:
[0029] A pipe clamp 2, wherein the pipe clamp 2 is fixed to the surface of the mechanical arm 1 of the excavator, the pipe clamp 2 is a U-shaped pipe clamp, and the pipe clamp 2 is fixed to the surface of the mechanical arm 1 by welding, and there are multiple pipe clamps;
[0030] A water pipe 3, which is arranged inside the pipe clamp 2, is a hose and is fixed to the robot arm 1 through the pipe clamp 2, so that the water pipe 3 can adapt to the bending and extension of the robot arm 1;
[0031] A water storage device 4, wherein the water storage device 4 is installed on the excavator, and the first end of the water pipe 3 is connected to the water storage device 4. The water storage device 4 includes a water tank and a water pump. The water tank is installed on the excavator, and the water pump is installed inside the water tank. The first end of the water pipe 3 penetrates into the water tank and is connected to the water pump. The water tank is an iron water tank, and the power supply line switch of the water pump is arranged in the cab of the excavator, and is powered by the excavator circuit, so that the driver can control the start and stop of the water pump inside the cab. After the water pump is started, the water in the iron water tank can be pumped into the water pipe 3;
[0032] The water divider 5 has a pair of water dividers 5, which are located above the excavator bucket and symmetrically installed on both sides of the excavator's mechanical arm 1. The end of the water pipe 3 is connected to the water inlet end of the water divider 5, and a pair of spray heads 8 are installed at the outer end and the right end of the water divider 5. The left end of the water divider 5 is provided with a water inlet 6, and the end of the water pipe 3 is connected to the water inlet 6. The outer end and the right end of the water divider 5 are provided with a pair of water outlets 7. The spray heads 8 are connected to the water outlets 7 one by one, and the spray heads 8 and the water outlets 7 are connected by threads, which is convenient for disassembly, assembly and replacement of the spray heads 8. The end of the water pipe 3 is also connected to the water inlet 6 by threads, which is convenient for installation. Water can be input into the water divider 5 inside the water pipe 3, and then divided into the water outlet 7 and sprayed from the spray heads 8. In this way, four spray heads 8 are arranged at different positions of the outer end of the water divider 5, which can be convenient for spraying and dust reduction according to different work sites, and has wide applicability;
[0033] A connecting plate 9, wherein the connecting plate 9 has a pair of connecting plates 9 and is fixed one-to-one at the inner end of the water distributor 5, and screws 12 are movably penetrated on both sides between the connecting plates 9, and nuts 11 are threadedly connected at both ends of the screws 12, and the nuts 11 are located at the outer ends of the connecting plates 9 and are tightly attached to the connecting plates 9. The two connecting plates 9 are used to clamp the robotic arm 1, and then two screws 12 are used to pass through the two ends of the connecting plates 9 on both sides, and then four nuts 11 are used to fix the connecting plates 9. Nuts 11 are set on both sides of the outside of each screw 12. When the nuts 11 are turned, the nuts 11 drive the distance between the connecting plates 9 to decrease. After being firmly clamped with the robotic arm 1, the nuts 11 can be stopped from being rotated, so that the nuts 11 and the connecting plates 9 are tightly attached, so that the water distributor 5 and the robotic arm 1 are conveniently fixed.
[0034] Figure 3 A spray dust suppression device for an excavator according to an embodiment of the utility model is shown, in which a rubber pad 13 is fixed to the middle part of the inner end of the connecting plate 9, and the rubber pad 13 is tightly attached to the mechanical arm 1. The rubber pad 13 is made of flexible material and is fixed to the connecting plate 9 by glue. In this way, when the connecting plate 9 clamps the mechanical arm 1, the rubber pad 13 can be tightly attached to the mechanical arm 1 until it is deformed, thereby improving the stability of the connecting plate 9 clamping the mechanical arm 1 and preventing the connection from loosening due to vibration of the excavator.
[0035] Figure 2-Figure 4A spray dust suppression device for an excavator according to an embodiment of the utility model is shown. Both ends of the connecting plates 9 are provided with waterproof devices 10. The waterproof device 10 includes a waterproof cover 101, a connecting block 102, a sleeve plate 103 and a slide plate 104. The waterproof cover 101 has two nuts 11 that cover the two connecting plates 9 respectively. The waterproof cover 101 is in close contact with the connecting plate 9. The connecting block 102 has a pair of nuts 11 that are fixed to the surface of the waterproof cover 101 in a one-to-one correspondence. The slide plate 104 has a pair of nuts 11 that are fixed to the end of the connecting block 102 in a one-to-one correspondence. The sleeve plate 103 is movably sleeved between the slide plates 104. On the outside of the sleeve 103, a knob 105 is rotatably connected in the middle of the surface of the sleeve 103, a vertical shaft 1051 is fixed to one end of the knob 105, the end of the vertical shaft 1051 penetrates into the sleeve 103 and is connected to the sleeve 103 bearing, a driving bevel gear 1052 is fixed to the outside of the vertical shaft 1051, a bearing plate 106 is fixed inside the sleeve 103 and on both sides of the driving bevel gear 1052, a horizontal shaft 1061 is connected to the bearing on the bearing plate 106, a driven bevel gear 1062 is fixed to the head end of the horizontal shaft 1061, and the driving bevel gear 1052 and the driven bevel gear 1062 are fixed. The end of the horizontal shaft 1061 is fixed with a threaded rod 1063, and the middle of the slide plate 104 is provided with a threaded channel 1041. The end of the threaded rod 1063 is located inside the threaded channel 1041 and is threadedly connected to the threaded channel 1041. After the connecting plate 9 is fixed, the waterproof cover 101 can be placed against the nut 11, and then the knob 105 is turned. The knob 105 drives the vertical shaft 1051 to rotate, and the vertical shaft 1051 drives the active bevel gear 1052 to rotate. As the active bevel gear 1052 is meshed with the driven bevel gear 1062, the horizontal shaft 1061 is driven to rotate, and the horizontal shaft 1061 will The threaded rod 1063 is driven to rotate, and as the threaded rod 1063 and the threaded channel 1041 of the slide plate 104 are threadedly matched, the slide plate 104 is shortened in the space between them inside the sleeve plate 103, so that the slide plate 104 slides into the sleeve plate 103, and the slide plate 104 drives the connecting block 102 to move, and the connecting block 102 drives the waterproof cover 101 to approach the nut 11 and cover the nut 11, so as to prevent rainwater and fog water from getting on the nut 11, thereby preventing the nut 11 from rusting in this environment, and preventing the nut 11 from getting on the mud, so that it is more labor-saving to screw out the nut 11 and remove the connecting plate 9 later.
[0036] Figure 4-Figure 5The present invention shows a spray dust suppression device for an excavator according to an embodiment of the present invention. An outer damping pad 107 is fixed to one end of the knob 105 and is located outside the vertical shaft 1051. An inner damping pad 108 is tightly attached to the inner end of the outer damping pad 107. The inner damping pad 108 is fixed to the sleeve plate 103. A sealing ring 109 is fixed to the upper end of the sleeve plate 103 and is located outside the vertical shaft 1051. By providing the sealing ring 109, the sealing performance between the vertical shaft 1051 and the sleeve plate 103 can be improved. The inner damping pad 108 and the sleeve plate 103 are fixed by glue, and the outer damping pad 107 and the knob 105 are fixed by glue. When the knob 105 is turned, the outer damping pad 107 and the inner damping pad 108 will rub against each other to produce a certain damping property. The lower end of the outer damping pad 107 and the upper end of the inner damping pad 108 are both provided with convex patterns, and the convex patterns offset each other. This can further improve the damping effect of the outer damping pad 107 and the inner damping pad 108 and prevent the knob 105 from rotating due to non-human reasons.
Claims
1. A spray dust suppression device for an excavator, characterized in that: include: A pipe clamp (2), a water pipe (3), a water storage device (4), a water distributor (5) and a connecting plate (9); the pipe clamp (2) is fixed to the surface of the mechanical arm (1) of the excavator; the water pipe (3) is arranged on the inner side of the pipe clamp (2); the water storage device (4) is installed on the excavator, and the head end of the water pipe (3) is connected to the water storage device (4); there is a pair of water distributors (5), and the water distributors (5) are located above the excavator bucket and symmetrically installed on the mechanical arm (1) of the excavator. On both sides, the ends of the water delivery pipes (3) are connected to the water inlet ends of the water distributor (5), and a pair of spray heads (8) are installed at the outer end and the right end of the water distributor (5); a pair of connecting plates (9) are fixed to the inner end of the water distributor (5) in a one-to-one correspondence, and screw rods (12) are movably penetrated on both sides between the connecting plates (9), and nuts (11) are threadedly connected at both ends of the screw rods (12), and the nuts (11) are located at the outer ends of the connecting plates (9) and are tightly attached to the connecting plates (9).
2. The spray dust suppression device for an excavator according to claim 1, characterized in that: The water storage device (4) comprises a water tank and a water pump. The water tank is installed on the excavator, the water pump is installed inside the water tank, and the first end of the water pipe (3) passes through the inside of the water tank and is connected to the water pump.
3. The spray dust suppression device for an excavator according to claim 1, characterized in that: The left end of the water distributor (5) is provided with a water inlet (6), the end of the water delivery pipe (3) is connected to the water inlet (6), the outer end and the right end of the water distributor (5) are each provided with a pair of water outlets (7), and the spray heads (8) are connected to the water outlets (7) in a one-to-one correspondence.
4. The spray dust suppression device for an excavator according to claim 1, characterized in that: A rubber pad (13) is fixed to the middle of the inner end of the connecting plate (9), and the rubber pad (13) is in close contact with the mechanical arm (1).
5. The spray dust suppression device for excavators according to claim 1, characterized in that: Waterproof devices (10) are provided at both ends of the connecting plates (9), and the waterproof device (10) comprises a waterproof cover (101), a connecting block (102), a sleeve plate (103) and a slide plate (104). The waterproof cover (101) has two nuts (11) that respectively cover the two connecting plates (9), and the waterproof cover (101) is in close contact with the connecting plates (9).
6. The spray dust suppression device for excavators according to claim 5, characterized in that: A pair of the connecting blocks (102) are fixed on the surface of the waterproof cover (101) in a one-to-one correspondence, a pair of the sliding plates (104) are fixed on the ends of the connecting blocks (102) in a one-to-one correspondence, and the sleeve plate (103) is movably sleeved on the outside between the sliding plates (104).
7. The spray dust suppression device for excavators according to claim 6, characterized in that: A knob (105) is rotatably connected in the middle of the surface of the sleeve plate (103); a vertical shaft (1051) is fixed to one end of the knob (105); a distal end of the vertical shaft (1051) penetrates into the sleeve plate (103) and is connected to a bearing of the sleeve plate (103); an active bevel gear (1052) is fixed to the outside of the vertical shaft (1051); bearing plates (106) are fixed inside the sleeve plate (103) and on both sides of the active bevel gear (1052); the bearing plates (106) are ) is connected to a horizontal shaft (1061) on an upper bearing, a driven bevel gear (1062) is fixed to the front end of the horizontal shaft (1061), the driving bevel gear (1052) is meshingly connected with the driven bevel gear (1062), a threaded rod (1063) is fixed to the end of the horizontal shaft (1061), a threaded channel (1041) is provided in the middle of the slide plate (104), and the end of the threaded rod (1063) is located inside the threaded channel (1041) and is threadedly connected to the threaded channel (1041).
8. The spray dust suppression device for excavators according to claim 7, characterized in that: An outer damping pad (107) is fixed to one end of the knob (105) and is located outside the vertical axis (1051); an inner damping pad (108) is tightly attached to the inner end of the outer damping pad (107); the inner damping pad (108) is fixed to the sleeve plate (103); and a sealing ring (109) is fixed to the upper end of the sleeve plate (103) and is located outside the vertical axis (1051).
Citation Information
Cited By
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