Header box structure
By designing a bus box structure that supports multiple wiring methods, the existing bus box compatibility and safety issues are solved, efficient wiring and maintenance are achieved, and the safety and usability of the product are improved.
Patent Information
- Application Number
- CN202420344633.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-26
AI Technical Summary
The existing bus box is difficult to compatible with a variety of wiring methods, and lacks effective electric shock protection, anti-interference design and operational permission management, which affects the safety and flexibility of use.
A busbar structure is designed to support wiring methods such as upper and lower in and lower in and lower in and out, and is equipped with insulated protective panels, condensation tanks, metering CTs, circuit breakers, outlet copper bars and fixed bases to ensure safety and flexibility.
The compatibility of various wiring methods is achieved, the wiring convenience of on-site electricians and the maintenance convenience of the box are improved, and the space utilization rate and product safety and usability are improved.
Smart Images

Figure CN222441115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric power engineering, in particular to a combiner box structure. Background Art
[0002] In the field of new energy, there are various on-site electrical topologies, and there are also wiring methods such as top-in and bottom-out or bottom-in and bottom-out. As a conventional distribution box structure, the combiner box needs to be compatible with the above wiring methods as much as possible. On the one hand, it can minimize the types of combiner boxes, and on the other hand, it can also facilitate flexible wiring on site.
[0003] In addition to the above-mentioned convenient wiring, it should also have a structure for managing and fixing wires to facilitate flexible fixing on site;
[0004] Considering that the combiner box needs to be operated manually, electric shock protection of the combiner box is essential. Therefore, it is necessary to protect the live parts that may be touched in the line. In addition, for the layout of primary and secondary electrical lines, especially for products with communication functions, anti-interference design and insulation design are also necessary to consider in the structural design. A space-saving box structure layout solution is very necessary to solve the above problems;
[0005] The combiner box has a two-way power metering function. An intuitive interactive reading is of great significance in actual use. In addition, for on-site users, in order to avoid problems such as misoperation by non-related personnel, a box structure that can be used by personnel with different operating permissions is designed, which can facilitate operation and maintenance personnel to better manage equipment; Utility Model Content
[0006] The purpose of the utility model is to disclose a combiner box structure in view of the technical defects existing in the prior art.
[0007] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is:
[0008] A junction box structure comprises a box body, at least one first line inlet is arranged on both sides of the upper part of the side wall of the box body, a first line inlet binding and fixing clamp is arranged on the upper part of the box body, a plurality of line inlet copper bars are arranged below the first line inlet binding and fixing clamp, the line inlet copper bars are all connected to a metering CT, the metering CT is electrically connected to a circuit breaker, the circuit breaker is connected to an outgoing copper bar, at least one line outlet is arranged at the bottom of the box body, the line outlets are all located below the outgoing copper bar, at least one second line inlet is also arranged at the bottom of the box body, an insulating protection plate is arranged on the outer side of the circuit breaker, a copper bar fastening operation hole and a circuit breaker operation hole are arranged at corresponding positions on the insulating protection plate, second line inlet binding and fixing clamps are arranged on both sides of the inner wall of the insulating protection plate, and the box body is axially connected to an outer door; a junction zero bar and a ground bar are also arranged on the inner side of the box body.
[0009] Furthermore, a condensate tank is installed outside the first line inlet, a through hole corresponding to the first line inlet is opened on the side wall of the condensate tank, and a drip hole is opened at the bottom of the condensate tank.
[0010] Furthermore, an inner door is installed between the outer door and the insulating protective plate, and a power indicator light, a meter and an emergency stop button are provided on the inner door, and the power indicator light, the meter and the emergency stop button are all electrically connected to the circuit breaker.
[0011] Furthermore, the outer door is provided with a waterproof window for cooperating with the meter.
[0012] Furthermore, the circuit breaker is also electrically connected to a secondary protection element.
[0013] Furthermore, a drainage eaves is installed on the top of the box.
[0014] Furthermore, fixed bases are installed at the four corners of the bottom of the box.
[0015] Furthermore, the box body is provided with heat dissipation holes.
[0016] Compared with the prior art, the advantages of the utility model are:
[0017] The present invention provides a device that supports multiple wiring modes, can meet the wiring modes of top-in and bottom-out and bottom-in and bottom-out, has the characteristics of convenient wiring for on-site electricians and convenient maintenance during the use of the box. The product has high space utilization, transparent insulating cover plate, product safety, protection, and product usability, all of which bring a very convenient and friendly use experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional structural diagram of the utility model;
[0019] Figure 2 This is the internal structure diagram of the utility model;
[0020] Figure 3 This is a cross-sectional structural diagram of the utility model;
[0021] Figure 4 This is a structural diagram of the inner wall of the insulating protection plate proposed by the utility model. DETAILED DESCRIPTION
[0022] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0023] Example 1
[0024] A junction box structure includes a box body 1, at least one first inlet 2 is arranged on both sides of the upper part of the side wall of the box body 1, a condensate tank 17 is installed outside the first inlet 2, a through hole 18 corresponding to the first inlet 2 is opened on the side wall of the condensate tank 17, and a drip hole 19 is opened at the bottom of the condensate tank 17. A first inlet wire binding and fixing clamp 3 is arranged on the upper part of the box body 1, and a plurality of inlet copper bars 4 are arranged below the first inlet wire binding and fixing clamp 3, and the inlet copper bars 4 are all connected to a metering CT5, the metering CT5 is electrically connected to a circuit breaker 6, the circuit breaker 6 is connected to an outgoing copper bar 7, and the circuit breaker 6 is also electrically connected to a secondary protection element 25. At least one outlet 8 is provided at the bottom of the box body 1, and the outlet 8 is located below the outlet copper bus 7. At least one second inlet 9 is also provided at the bottom of the box body 1. An insulating protection plate 10 is provided on the outside of the circuit breaker 6. Copper busbar fastening operation holes 11 and circuit breaker operation holes 12 are provided at corresponding positions on the insulating protection plate 10. Second inlet wire binding clamps 13 are provided on both sides of the inner wall of the insulating protection plate 10. The box body 1 is axially connected to an outer door 14; a bus zero bar 15 and a ground bar 16 are also provided on the inside of the box body 1.
[0025] An inner door 20 is installed between the outer door 14 and the insulating protection plate 10. The inner door 20 is provided with a power indicator light 21, a meter 22 and an emergency stop button 23. The power indicator light 21, the meter 22 and the emergency stop button 23 are all electrically connected to the circuit breaker 6. A waterproof window 24 matching the meter 22 is provided on the outer door 14.
[0026] A drainage eave 26 is installed on the top of the box body 1. A fixed base 27 is installed at the four corners of the bottom of the box body 1. A heat dissipation hole 28 is provided on the box body 1.
[0027] Here’s how to use it:
[0028] When the upper wire is selected, the wire can be directly connected on the corresponding T-shaped copper bar. Near the first wire entry hole 2, on the top of the box body 1, a first wire entry binding clamp 3 is provided. This wire binding clamp is composed of a plurality of waist-shaped holes, which can arrange and fix the wires according to electrical rules and has a strong adjustment space.
[0029] When the lower incoming line is selected, the incoming wire should be passed through the corresponding wiring hole from bottom to top. After the wire is passed through, the relative position of the wire is designed to be just above the insulating protection plate 10 and can be in contact with the insulating protection plate 10. A second incoming wire binding clamp 13 is provided at the position of the insulating protection plate 10 to fix the incoming cable. When the wire is sent to the top of the T-shaped wiring copper bar, the wire is bent 180 degrees and then connected to the corresponding T-shaped copper bar. The wire is fixed at the bend by the binding clamp to prevent the contact position from being stressed and causing unreliable contact.
[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A combiner box structure, comprising a box body (1), characterized in that: At least one first wire inlet (2) is arranged on both sides of the upper part of the side wall of the box (1), a first wire inlet binding and fixing clamp (3) is arranged on the upper part of the box (1), a plurality of wire inlet copper bars (4) are arranged below the first wire inlet binding and fixing clamp (3), the wire inlet copper bars (4) are all connected to a metering CT (5), the metering CT (5) is electrically connected to a circuit breaker (6), the circuit breaker (6) is connected to an outgoing wire copper bar (7), and at least one wire outlet (8) is opened at the bottom of the box (1), the wire outlet (8) is located at the outgoing wire Below the copper busbar (7), at least one second line inlet (9) is provided at the bottom of the box body (1); an insulating protection plate (10) is provided on the outside of the circuit breaker (6); a copper busbar fastening operation hole (11) and a circuit breaker operation hole (12) are provided at corresponding positions on the insulating protection plate (10); second line inlet binding and fixing clamps (13) are provided on both sides of the inner wall of the insulating protection plate (10); and the box body (1) is axially connected to an outer door (14); and a zero busbar (15) and a ground busbar (16) are also provided on the inside of the box body (1).
2. A combiner box structure according to claim 1, characterized in that: A condensate box (17) is installed outside the first line inlet (2), a through hole (18) corresponding to the first line inlet (2) is opened on the side wall of the condensate box (17), and a drip hole (19) is opened at the bottom of the condensate box (17).
3. A combiner box structure according to claim 1, characterized in that: An inner door (20) is installed between the outer door (14) and the insulating protection plate (10), and a power indicator light (21), a meter (22) and an emergency stop button (23) are arranged on the inner door (20), and the power indicator light (21), the meter (22) and the emergency stop button (23) are all electrically connected to the circuit breaker (6).
4. A combiner box structure according to claim 3, characterized in that: The outer door (14) is provided with a waterproof window (24) for cooperating with a meter (22).
5. A combiner box structure according to claim 1, characterized in that: The circuit breaker (6) is also electrically connected to a secondary protection element (25).
6. A combiner box structure according to claim 1, characterized in that: A drainage eave (26) is installed on the top of the box body (1).
7. A combiner box structure according to claim 1, characterized in that: Fixed bases (27) are installed at the four corners of the bottom of the box body (1).
8. A combiner box structure according to claim 1, characterized in that: The box body (1) is provided with heat dissipation holes (28).
