Welding tool for power battery pack shell of new energy automobile
By using a cylinder-driven positioning mechanism in the welding tool, the automatic positioning and clamping of the battery pack shell is achieved, solving the problem that the battery pack shell cannot be tightly fit in traditional welding tool shells, and improving welding quality and working efficiency.
Patent Information
- Application Number
- CN202420864573.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-24
AI Technical Summary
When traditional welding tools weld the battery pack shell of new energy vehicles, the battery pack shell cannot fit tightly, resulting in a decrease in welding quality and increased work difficulty.
A new energy vehicle power battery pack housing welding tool is designed, using a cylinder-driven positioning mechanism, which pushes the telescopic rod and the moving plate on the slide rail through the cylinder to achieve positioning, clamping and tight fit of the battery pack housing.
Through automated positioning and clamping, the time and effort of manual adjustment is reduced, the welding quality is improved, the welding defects are reduced, and the appearance of the battery pack shell is protected.
Smart Images

Figure CN222448965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery pack welding, in particular to a welding tool for the shell of a power battery pack of a new energy vehicle. Background Art
[0002] The new energy vehicle power battery pack shell welding tool refers to a working device used in new energy vehicles and is specifically used for welding the power battery pack shell. This tooling equipment is one of the important equipment in the new energy vehicle manufacturing process. It is mainly used to accurately weld the various parts of the power battery pack together to form a complete shell that can protect the battery.
[0003] However, in the prior art, when welding the battery pack shell, the traditional welding tooling cannot fit the battery pack shells tightly together when they are placed, so the workers need to spend extra time and energy to carefully adjust and align the battery packs to ensure that they can fit tightly together. This process is time-consuming and laborious, increasing the difficulty and complexity of the work. In addition, when the battery pack shells cannot fit tightly, the welding quality may be reduced, and even poor welding may occur. Therefore, we provide a welding tool for the power battery pack shell of new energy vehicles. Utility Model Content
[0004] The purpose of the utility model is to provide a welding tool for the shell of a power battery pack of a new energy vehicle to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new energy vehicle power battery pack shell welding tool, comprising: a positioning mechanism, the positioning mechanism comprises a cylinder, the cylinder is docked in a slot opened on one side of the top of an operating table, a telescopic rod is arranged at one end of the cylinder, a slide rail is arranged in the operating table, movable plates are arranged at both ends of the top of the slide rail, adjustment plates are arranged on the opposite sides of the two movable plates, three adjustment slots are arranged at both ends of the two movable plates away from the adjustment plates, adjustment parts are arranged in the adjustment slots, racks are arranged at the bottom of the opposite sides of the two movable plates, a fixing strip is arranged in the slide rail, a fixing part is arranged in the slot opened at the center of the fixing strip, a bearing is arranged on the outer surface of the fixing part, a gear is arranged on the outer surface of the bearing, and a buffer mechanism is arranged on the top of the adjustment plate.
[0006] As a further preferred embodiment of the present technical solution, the buffer mechanism includes a connecting block, the bottom of the connecting block is fixedly connected to a slot opened in the top of the adjusting plate, one side of the connecting block is fixedly connected to a fixed tube, a movable rod is slidably connected in the fixed tube, the other end of the movable rod passes through an inner ring of a buffer spring and is fixedly connected to one side of a buffer disk, one end of the buffer spring is fixedly connected to one end of the fixed tube away from the connecting block, and the other end of the buffer spring is fixedly connected to a side of the buffer disk close to the movable rod.
[0007] As a further preferred embodiment of the technical solution, a telescopic rod is connected to the output end of the cylinder, the outer surface of the slide rail is fixedly connected to the inner wall of the operating table, and the end of the telescopic rod away from the cylinder is fixedly connected to a movable plate.
[0008] As a further preferred embodiment of the present technical solution, two sides of the bottom of the two movable plates are respectively slidably connected to the top of the slide rail, and opposite sides of the two movable plates are respectively butted against two ends of the blind.
[0009] As a further preferred embodiment of the present technical solution, one end of the adjusting member passes through the adjusting groove and is threadedly connected to the inner wall of the threaded groove opened on the side of the adjusting plate close to the movable plate, and the bottoms of the two movable plates on opposite sides are fixedly connected with racks.
[0010] As a further preferred embodiment of the present technical solution, two ends of the fixing strip are respectively fixedly connected to two sides of the inner wall of the slide rail, and a fixing piece is fixedly connected in a slot provided at the center of the fixing strip.
[0011] As a further preferred embodiment of the present technical solution, the top outer surface of the fixing member is fixedly connected to the inner surface of the bearing, the outer surface of the bearing is fixedly connected to the inner surface of the gear, and the teeth of the two racks are meshed with the tooth grooves of the gear.
[0012] The utility model provides a new energy vehicle power battery pack shell welding tool, which has the following beneficial effects:
[0013] (1) The utility model starts the cylinder to drive two moving blocks to move horizontally relative to or toward each other synchronously, thereby positioning and clamping multiple groups of battery pack shells to ensure that the battery pack shells can fit tightly together, avoiding traditional manual intervention to place the battery pack shells, reducing the workload of the staff, improving the welding quality, and reducing welding defects.
[0014] (2) The utility model installs a buffer mechanism. After the buffer plate contacts the outer side of the battery pack shell, if the battery pack shell continues to be squeezed and clamped, the movable rod will slide into the interior of the fixed tube, and the spring will shrink and deform due to the squeezing force generated when the buffer plate moves toward the side of the fixed tube. The resulting buffer effect can better protect the battery pack shell from deformation under squeezing and clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a schematic diagram of a welding tool structure for a power battery pack shell of a new energy vehicle.
[0016] Figure 2 This is a structural schematic diagram of the dissected side of a welding tooling operating table for a new energy vehicle power battery pack shell according to the utility model.
[0017] Figure 3 This is a structural schematic diagram of the partially disassembled side of a positioning mechanism of a welding tooling for a power battery pack shell of a new energy vehicle according to the utility model.
[0018] Figure 4 This is a structural schematic diagram of the disassembled side of a movable plate and an adjustment plate of a welding tool for a power battery pack shell of a new energy vehicle according to the utility model.
[0019] Figure 5 This is a structural schematic diagram of the dissected side of a buffer mechanism of a welding tooling for a power battery pack shell of a new energy vehicle according to the utility model.
[0020] In the figure: 1, positioning mechanism; 11, cylinder; 12, telescopic rod; 13, slide rail; 14, moving plate; 15, adjustment plate; 16, adjustment slot; 17, adjustment member; 18, rack; 19, fixing bar; 110, fixing member; 111, bearing; 112, gear;
[0021] 2. Buffer mechanism; 21. Connecting block; 22. Fixed pipe; 23. Movable rod; 24. Buffer spring; 25. Buffer plate;
[0022] 31. Operating table; 33. Curtain. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0024] The utility model provides a technical solution: Figure 1 - Figure 5As shown, in this embodiment, a welding tool for the shell of a power battery pack of a new energy vehicle comprises: a positioning mechanism 1, the positioning mechanism 1 comprises a cylinder 11, the cylinder 11 is docked in a slot opened on one side of the top of an operating table 31, a telescopic rod 12 is arranged at one end of the cylinder 11, a slide rail 13 is arranged in the operating table 31, and movable plates 14 are arranged at both ends of the top of the slide rail 13, the output end of the cylinder 11 is docked with the telescopic rod 12, the outer surface of the slide rail 13 is fixedly connected to the inner wall of the operating table 31, and the end of the telescopic rod 12 away from the cylinder 11 is fixedly connected with the movable plate 14, the bottom sides of the two movable plates 14 are respectively slidably connected to the top of the slide rail 13, and the opposite sides of the two movable plates 14 are respectively docked with the two ends of the blind 33, and the opposite sides of the two movable plates 14 are respectively provided with adjustment plates 15, and the two ends of the two movable plates 14 away from the adjustment plate 15 are provided with three adjustment grooves 16, and the adjustment grooves 16 are provided with adjustment members 17. A rack 18 is provided at the bottom of the opposite side of the two movable plates 14, one end of the adjusting member 17 passes through the adjusting groove 16 and is threadedly connected to the inner wall of the thread groove opened on the side of the adjusting plate 15 close to the movable plate 14, the bottom of the opposite side of the two movable plates 14 is fixedly connected with the rack 18, a fixing bar 19 is provided in the slide rail 13, a fixing member 110 is provided in the card groove opened at the center of the fixing bar 19, two ends of the fixing bar 19 are respectively fixedly connected to the two sides of the inner wall of the slide rail 13, a fixing member 110 is fixedly connected in the card groove opened at the center of the fixing bar 19, a bearing 111 is provided on the outer surface of the fixing member 110, a gear 112 is provided on the outer surface of the bearing 111, the outer surface of the top of the fixing member 110 is fixedly connected to the inner surface of the bearing 111, the outer surface of the bearing 111 is fixedly connected to the inner surface of the gear 112, the teeth of the two racks 18 are meshed with the tooth grooves of the gear 112, and a buffer mechanism 2 is provided on the top of the adjusting plate 15.
[0025] In this embodiment, when the staff uses the device to position weld multiple battery panel shells, they first place the battery pack shell on the operating table 31, and drive the telescopic rod 12 to drive the movable plate 14 to move on the slide rail 13 by starting the cylinder 11. When the movable plate 14 moves, the rack 18 will also keep moving synchronously, and then one tooth of the rack 18 will mesh with the tooth groove of the gear 112, so the gear 112 will rotate. During the rotation of the gear 112, the tooth groove on the other side of the gear 112 will mesh with the tooth of the other rack 18, so the two movable plates 14 will keep synchronous relative horizontal movement, and then the battery on the operating table 31 The battery pack shell will be positioned and clamped and fit tightly together. At the same time, the curtain 33 will be retracted or stretched due to the synchronous movement of the two movable plates 14. The curtain 33 can prevent external dust and debris from falling into the workbench and causing difficulty in cleaning. When the battery pack to be positioned and clamped is shorter, the adjustment member 17 can be rotated counterclockwise to release the limit fixation between the adjustment plate 15 and the movable plate 14. When the adjustment plate 15 is adjusted downward to a suitable position, the adjustment plate 15 and the movable plate 14 are again limited and fixed by the adjustment member 17 to ensure that the buffer plate 25 can fit more fully with the battery pack shell, which helps to improve welding quality and reduce welding defects.
[0026] like Figure 1 - Figure 5 As shown, the buffer mechanism 2 includes a connecting block 21, the bottom of which is fixedly connected to a slot opened at the top of the adjusting plate 15, one side of the connecting block 21 is fixedly connected to a fixed tube 22, a movable rod 23 is slidably connected inside the fixed tube 22, the other end of the movable rod 23 passes through the inner ring of a buffer spring 24 and is fixedly connected to one side of a buffer disk 25, one end of the buffer spring 24 is fixedly connected to one end of the fixed tube 22 away from the connecting block 21, and the other end of the buffer spring 24 is fixedly connected to a side of the buffer disk 25 close to the movable rod 23.
[0027] In this embodiment, when the two movable plates 14 move relative to each other to position and clamp the battery pack shell, the buffer plate 25 will first contact the outside of the battery pack shell. When the buffer plate 25 then squeezes the battery pack shell, the movable rod 23 will slide into the inside of the fixed tube 22. The spring will be squeezed and deformed by the squeezing force generated when the buffer plate 25 moves toward the side of the fixed tube 22. The resulting buffering effect can better protect the battery pack shell from deformation of its appearance under squeezing and clamping.
[0028] The utility model provides a new energy vehicle power battery pack shell welding tool, the specific working principle is as follows:
[0029] When the staff needs to use the device to perform precise positioning welding on multiple battery panel shells, they first need to place the battery pack shell on the operating table 31. When the cylinder 11 is started, it will push the telescopic rod 12. After the telescopic rod 12 is pushed, the movable plate 14 will move on the slide rail 13. In this process, the rack 18 will also keep moving synchronously. When the rack 18 moves, one of its teeth will mesh with the tooth groove of the gear 112, and the gear 112 will rotate. During the rotation of the gear 112, the tooth groove on the other side of the gear 112 will mesh with the teeth of the other rack 18. Therefore, the two movable plates 14 will maintain synchronous relative horizontal movement, so that the battery pack shell on the operating table 31 will be positioned and clamped, and fit tightly. Together, at the same time, the curtain 33 will be retracted or stretched due to the synchronous movement of the two movable plates 14. When the height of the battery pack to be positioned and clamped is relatively short, the adjusting member 17 can be rotated counterclockwise to release the limit fixation between the adjusting plate 15 and the movable plate 14, and then, when the adjusting plate 15 is adjusted downward to a suitable position, the adjusting plate 15 and the movable plate 14 are again limited and fixed by the adjusting member 17. When the two movable plates 14 move relative to each other to position and clamp the battery pack shell, the buffer plate 25 will first contact the outside of the battery pack shell. When the buffer plate 25 then squeezes the battery pack shell, the movable rod 23 will slide into the inside of the fixed tube 22. At this time, the spring will be squeezed and deformed by the extrusion force generated when the buffer plate 25 moves toward one side of the fixed tube 22.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding tool for the shell of a power battery pack of a new energy vehicle, characterized in that: include: A positioning mechanism (1), the positioning mechanism (1) comprising a cylinder (11), the cylinder (11) docking in a slot provided on one side of the top of an operating table (31), a telescopic rod (12) being provided at one end of the cylinder (11), a slide rail (13) being provided inside the operating table (31), a moving plate (14) being provided at both ends of the top of the slide rail (13), an adjustment plate (15) being provided on the opposite side of the two moving plates (14), and three openings being provided at both ends of the two moving plates (14) away from the adjustment plate (15). An adjusting groove (16) is provided with an adjusting member (17) in the adjusting groove (16); racks (18) are provided at the bottoms of opposite sides of the two movable plates (14); a fixing bar (19) is provided in the slide rail (13); a fixing member (110) is provided in a slot opened at the center of the fixing bar (19); a bearing (111) is provided on the outer surface of the fixing member (110); a gear (112) is provided on the outer surface of the bearing (111); and a buffer mechanism (2) is provided on the top of the adjusting plate (15).
2. A new energy vehicle power battery pack shell welding tool according to claim 1, characterized in that: The buffer mechanism (2) comprises a connecting block (21), the bottom of the connecting block (21) is fixedly connected to a slot provided at the top of the adjusting plate (15), one side of the connecting block (21) is fixedly connected to a fixing tube (22), a movable rod (23) is slidably connected inside the fixing tube (22), the other end of the movable rod (23) passes through an inner ring of a buffer spring (24) and is fixedly connected to one side of a buffer disk (25), one end of the buffer spring (24) is fixedly connected to one end of the fixing tube (22) away from the connecting block (21), and the other end of the buffer spring (24) is fixedly connected to a side of the buffer disk (25) close to the movable rod (23).
3. A new energy vehicle power battery pack shell welding tool according to claim 1, characterized in that: The output end of the cylinder (11) is butt-jointed with a telescopic rod (12), the outer surface of the slide rail (13) is fixedly connected to the inner wall of the operating table (31), and the end of the telescopic rod (12) away from the cylinder (11) is fixedly connected to a movable plate (14).
4. A new energy vehicle power battery pack shell welding tool according to claim 1, characterized in that: The bottom sides of the two movable plates (14) are respectively slidably connected to the top of the slide rail (13), and the opposite sides of the two movable plates (14) are respectively butted against the two ends of the blind (33).
5. The new energy vehicle power battery pack shell welding tool according to claim 1, characterized in that: One end of the adjusting member (17) passes through the adjusting groove (16) and is threadedly connected to the inner wall of a threaded groove provided on one side of the adjusting plate (15) close to the movable plate (14). The bottoms of the two movable plates (14) on opposite sides are fixedly connected with racks (18).
6. A new energy vehicle power battery pack shell welding tool according to claim 1, characterized in that: The two ends of the fixing strip (19) are respectively fixedly connected to the two sides of the inner wall of the slide rail (13), and a fixing piece (110) is fixedly connected in a slot provided at the center of the fixing strip (19).
7. The new energy vehicle power battery pack shell welding tool according to claim 1, characterized in that: The top outer surface of the fixing member (110) is fixedly connected to the inner surface of the bearing (111), the outer surface of the bearing (111) is fixedly connected to the inner surface of the gear (112), and the teeth of the two racks (18) are meshed with the tooth grooves of the gear (112).
Citation Information
Cited By
Fixing device and battery welding equipment
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