Vertical warehouse conveying and weighing device
By designing a warehouse conveying weighing device, the stacker and conveying mechanism are used to realize the automatic transport of powder boxes to the weighing table, which solves the problem of manpower handling of powder weighing in the prior art, improves efficiency and reduces manpower Consumption.
Patent Information
- Application Number
- CN202421286731.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the prior art, powder weighing requires manpower to carry materials, which is inefficient and has a large labor consumption.
A vertical warehouse conveying and weighing device is designed, including a shelf, a stacker, a weighing table and a conveying mechanism. The stacker transports the powder box to the material level port, and the conveying mechanism carries the powder box and automatically transports it to the weighing table to realize the automatic weighing of the powder box.
By automatically conveying powder boxes to weighing tables, the demand for manual handling is reduced, the weighing efficiency of powder is improved, and labor consumption is reduced, making weighing more convenient.
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Figure CN222453343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material weighing equipment, in particular to a vertical warehouse conveying and weighing device. Background Art
[0002] Powder material storage and weighing systems are widely used in various industries, such as printing and dyeing, machinery, pharmaceuticals, IT, metallurgy, chemicals, aerospace, electronics, food processing, tobacco, home appliances, printing, distribution centers, airports, ports, etc.
[0003] There is a fully automatic sorting and weighing system for dyes. When sorting and transporting, a single-pick-up and single-delivery method is often adopted. Generally, three material level ports are used, and the dyes are taken to the material level ports respectively through a palletizer. Since three material levels are arranged in three parallel rows, the third material level is far from the weighing port, and workers need to walk over to pick up the material, and then walk to the weighing table to weigh it. Although this reduces some manpower and material resources, there is still a part of the manpower that has not been solved. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a vertical warehouse conveying and weighing device for solving the problem that the weighing of powder materials in the prior art requires manpower to carry materials.
[0005] To achieve the above-mentioned purpose and other related purposes, the utility model provides a vertical warehouse conveying and weighing device, including a shelf for placing powder boxes, and a weighing table arranged next to the shelf for weighing the powder boxes, the shelf has a plurality of material level openings, the shelf is also provided with a stacker capable of conveying the powder boxes to the material level openings, and the shelf is also provided with a conveying mechanism capable of receiving the powder boxes at any material level opening and conveying them one by one to the weighing table, and the plurality of material level openings are arranged along the X-axis direction.
[0006] By adopting the above technical scheme, the powder boxes that need to be weighed can be transported to the material level port by the stacker, and then the powder boxes at the material level port can be received by the conveying mechanism, so that the powder boxes are arranged one by one on the conveying mechanism and transported to the weighing table, thereby realizing automatic transportation of the powder boxes, eliminating the need for manual long-distance transportation, thereby improving the weighing efficiency of the powder boxes, reducing manpower, and making weighing more convenient.
[0007] In one embodiment of the utility model, the conveying mechanism includes a bracket arranged next to the weighing table, a feeding conveyor line that can extend into the material level port and convey along the Y-axis direction, a waiting position conveyor line arranged on the bracket and capable of conveying the material box along the X-axis direction, and a first lifting conveyor line that is slidably connected to the bracket along the Z-axis direction and can receive the powder box and move it along the X-axis direction.
[0008] By adopting the above technical solution, when the stacker moves the powder box to the material level opening, the powder box on the stacker can be received by the feeding conveyor line and conveyed to the bracket, and then the powder box is conveyed to the waiting position conveyor line along the X-axis direction through the first lifting conveyor line, so that the powder boxes at the material level opening can be arranged on the waiting position conveyor line, and after the front powder box is weighed, the waiting position conveyor line can automatically convey the subsequent powder boxes to the weighing end.
[0009] In one embodiment of the utility model, the conveying mechanism also includes a second lifting conveyor line that is slidably connected to the bracket along the Z-axis direction and can receive the waiting position conveyor line and convey along the X-axis direction, and a discharge conveyor line that is arranged at the second lifting conveyor line along the Y-axis direction and can convey the powder box to the material level port, and the second lifting conveyor line is located at the weighing end.
[0010] By adopting the above technical solution, the powder boxes on the waiting conveyor line can be taken over by the second lifting conveyor line, and the powder boxes can be driven to rise and fall, which is more convenient for weighing the powder boxes. After the powder boxes are weighed, the powder boxes on the second lifting conveyor line can be transported to the material level port through the discharging conveyor line, and the stacker can move the powder boxes back to the initial position, thereby realizing automatic return of the powder boxes.
[0011] In one embodiment of the present invention, the first lifting conveyor line is arranged at the end of the feeding conveyor line, and the feeding conveyor line, the first lifting conveyor line, the waiting position conveyor line, the second lifting conveyor line and the discharging conveyor line form a U-shaped structure.
[0012] By adopting the above technical solution, a U-shaped structure is formed by multiple conveying lines, which can make it more compact and easier to use.
[0013] In one embodiment of the present invention, a discharging limit plate capable of contacting the side wall of the powder box and limit guide plates arranged on both sides of the discharging conveyor line are also provided at the discharging end of the discharging conveyor line.
[0014] By adopting the above technical solution, the position of the powder box can be limited by the discharge limiting plate to prevent the powder box from detaching from the discharge conveyor line when the stacker has not arrived, and the powder box can be more easily positioned by the limiting guide plate.
[0015] In one embodiment of the utility model, ceiling rails and ground rails are respectively arranged on the upper and lower sides of the shelf along the X-axis direction, and the stacker is slidably connected to the ceiling rails and the ground rails. The stacker includes a frame slidably connected to the ground rails and the ceiling rails, a fork lifting plate slidably connected to the frame along the Z-axis, a driving component arranged on the frame to drive the base plate to move along the Z-axis direction, and a fork mechanism arranged on the base plate that can feed and receive the powder box along the Y-axis direction.
[0016] By adopting the above technical solution, the stacker can be displaced along the X-axis direction, and feeding in the Z-axis direction can be achieved through the driving component, and then feeding in the Y-axis direction can be achieved through the fork mechanism, thereby achieving feeding in the X, Y and Z three-axis directions, and enabling it to move powder boxes at any position on the shelf.
[0017] In one embodiment of the utility model, the driving assembly includes a transmission shaft arranged at the bottom of the frame, a driven shaft arranged at the top of the frame, a sprocket group that links the transmission shaft and the driven shaft, and a chain mounting member that connects the sprocket group and the fork lifting plate. The frame is also provided with a lifting servo motor that drives the transmission shaft to rotate.
[0018] By adopting the above technical solution, the transmission shaft can be driven to rotate by the lifting servo motor, and then the fork lifting plate can be driven to move in coordination with the sprocket group.
[0019] In one embodiment of the utility model, the fork mechanism includes a fork fixing plate, a second fork slidably connected to the fork fixing plate along the Y-axis direction, and a first fork slidably connected to the second fork, the fork fixing plate is provided with a first displacement component capable of driving the second fork to move, and the second fork is provided with a second displacement component capable of driving the first fork to move in conjunction with the first displacement component.
[0020] By adopting the above technical solution, the powder boxes on the shelf can be transported by the first fork and the second fork, and the double fork can make the telescopic distance longer and the carrying capacity stronger.
[0021] In one embodiment of the utility model, the first displacement assembly includes a driven rack arranged on the second fork bottom plate, a gear set arranged on the fork fixing plate and meshing with the driven gear, and a driving motor driving the gear set to rotate, and the second displacement assembly includes a driven sprocket arranged on the first fork and the second fork and a chain arranged on the driven sprocket.
[0022] By adopting the above technical solution, the driving motor drives the gear set to rotate and then drives the driven rack to move along the Y-axis direction, thereby realizing the extension and retraction of the second fork, and then the driven sprocket cooperates with the chain to drive the first fork to extend and retract through the circular motion of the chain.
[0023] In one embodiment of the utility model, a bottom plate is provided at the bottom of the frame, a travel servo motor and a travel gear provided at the output end of the travel servo motor are provided on the bottom plate, and a rack meshing with the travel gear is provided on the ground rail.
[0024] By adopting the above technical solution, the stacker is fed along the X-axis direction through the travel servo motor.
[0025] As described above, the vertical warehouse conveying and weighing device of the utility model has the following beneficial effects: the powder boxes to be weighed can be conveyed to the material level port by the stacker, and then the powder boxes at the material level port are received by the conveying mechanism, so that the powder boxes are arranged one by one on the conveying mechanism and conveyed to the weighing platform, thereby realizing automatic conveyance of the powder boxes, eliminating the need for manual long-distance transportation, thereby improving the weighing efficiency of the powder boxes, and being able to reduce manpower and make weighing more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It shows a schematic diagram of the overall structure disclosed in the first embodiment of the present utility model;
[0027] Figure 2 Shown is a schematic structural diagram of a stacker disclosed in Embodiment 1 of the present utility model;
[0028] Figure 3 Shown is a schematic diagram of the mechanism of the rear side of the stacker disclosed in the first embodiment of the utility model;
[0029] Figure 4 Shown is a structural schematic diagram of the fork mechanism disclosed in the first embodiment of the utility model;
[0030] Figure 5 It is a schematic diagram showing the structure of the first displacement assembly disclosed in the first embodiment of the present utility model;
[0031] Figure 6 It is a schematic diagram of the structure of the conveying mechanism disclosed in the second embodiment of the present utility model;
[0032] Figure 7 Shown is a schematic diagram of the structure of the weighing platform disclosed in the first embodiment of the utility model;
[0033] Component number description
[0034] 1. Stacker; 2. Overhead rail; 3. Shelves; 4. Conveying mechanism; 5. Weighing platform; 6. Floor rail;
[0035] 21. Walking pulley; 22. Guide pulley; 23. Transmission shaft; 24. Lifting servo motor; 26. Bottom plate; 27. Chain mounting; 28. Fork lifting plate; 29. Frame;
[0036] 210, mechanical hard limit; 211, driven shaft; 212, overhead rail guide wheel; 213, hub; 214, electric control box; 215, travel servo motor; 216, travel gear;
[0037] 31. First fork; 32. Second fork; 33. Fork fixing plate; 35. Chain adjusting member; 36. Driven sprocket; 37. Driving motor; 38. Gear set;
[0038] 310、Driven rack
[0039] 41. Feeding conveyor line; 42. First lifting conveyor line; 43. Waiting position conveyor line; 44. Second lifting conveyor line; 45. Discharging conveyor line; 46. Limiting guide plate; 47. Discharging limiting plate;
[0040] 51. Human-machine interface; 52. Small electronic scale; 53. Weighing basin; 54. Large electronic scale. DETAILED DESCRIPTION
[0041] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0042] See also Figures 1 to 7 It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantially changing the technical content.
[0043] Embodiment 1:
[0044] like Figure 1 As shown, this embodiment provides a vertical warehouse conveying and weighing device, including a shelf 3 for placing powder boxes and a weighing table 5 arranged next to the shelf 3 for weighing the powder boxes, the shelf 3 has a plurality of material level openings arranged along the X-axis direction, the shelf 3 is also provided with a stacker 1 capable of conveying the powder boxes to the material level openings, and a conveying mechanism 4 arranged next to the shelf 3 that can receive the powder boxes at any material level opening and convey them one by one to the weighing table 5.
[0045] The conveying mechanism 4 includes a bracket arranged next to the weighing platform 5, a feed conveyor line 41 that can extend into the material level port and convey along the Y-axis direction, a waiting position conveyor line 43 arranged on the bracket and capable of conveying the material box along the X-axis direction, and a first lifting conveyor line 42 that is slidably connected to the bracket along the Z-axis direction and can receive the powder box and convey it along the X-axis direction. The first lifting conveyor line 42 is arranged at the unloading end of the feed conveyor line 41.
[0046] The feed conveyor line 41, the waiting position conveyor line 43, and the first lifting conveyor line 42 are all double-sided conveyor belts.
[0047] When in use, the powder box can be transported to the material port by the stacker 1, and then the feed conveyor line 41 receives the powder box on the stacker 1 and transports the powder box to the bracket, and then the first lifting conveyor line 42 rises and drives the powder box to rise, so that the powder box leaves the feed conveyor line 41. When the height of the receiving surface of the first lifting conveyor line 42 is lifted to the same height as the receiving surface of the waiting conveyor line 43, the first lifting conveyor line 42 is started to transport the powder box to the waiting conveyor line 43, thereby realizing the transportation of the powder box.
[0048] like Figure 2 , Figure 3 As shown, the upper and lower sides of the shelf 3 are respectively provided with a ceiling rail 2 and a ground rail 6 along the X-axis direction, and the stacker 1 is slidably connected to the ceiling rail 2 and the ground rail 6. The stacker 1 includes a frame 29 slidably connected to the ground rail 6 and the ceiling rail 2, a fork lifting plate 28 slidably connected to the frame 29 along the Z-axis, a driving component arranged on the frame 29 for driving the bottom plate 26 to move along the Z-axis direction, and a fork mechanism arranged on the bottom plate 26 and capable of feeding and receiving the powder box along the Y-axis direction.
[0049] The driving assembly includes a transmission shaft 23 arranged at the bottom of the frame 29, a driven shaft 211 arranged at the top of the frame 29, a sprocket group linking the transmission shaft 23 and the driven shaft 211, and a chain mounting member 27 connecting the sprocket group and the fork lifting plate 28. A lifting servo motor 24 for driving the transmission shaft 23 to rotate is also provided on the frame 29. The transmission shaft 23 can be driven to rotate by the lifting servo motor 24, thereby driving the sprocket group to move, and cooperating with the chain mounting member 27 to realize the lifting and lowering of the fork lifting plate 28.
[0050] like Figure 4 , Figure 5 As shown, the fork mechanism includes a fork fixing plate 33, a second fork 32 slidably connected to the fork fixing plate 33 along the Y-axis direction, and a first fork 31 slidably connected to the second fork 32. The fork fixing plate 33 is provided with a first displacement component capable of driving the second fork 32 to move, and the second fork 32 is provided with a second displacement component capable of linking with the first displacement component to drive the first fork 31 to move.
[0051] The first displacement assembly includes a driven rack 310 disposed on the bottom plate 26 of the second fork 32, a gear set 38 disposed on the fork fixing plate 33 and meshing with the driven gear, and a driving motor 37 driving the gear set 38 to rotate. The second displacement assembly includes a driven sprocket 36 disposed on the first fork 31 and the second fork 32 and a chain disposed on the driven sprocket 36. The driving motor 37 drives the gear set 38 to rotate and then drives the driven rack 310 to move along the Y-axis direction, thereby realizing the extension and retraction of the second fork 32. Then, the driven sprocket 36 cooperates with the chain to drive the first fork 31 to extend and retract through the circular motion of the chain.
[0052] The extension and retraction of the second fork 32 is achieved by driving the gear set 38 through the driving motor 37, and the extension and retraction of the second fork 32 is achieved through the meshing relationship between the driving gear and the driven rack 310. The extension and retraction of the first fork 31 is achieved by extending the second fork 32, pulling the chains on the first fork 31 and the second fork 32, and extending the first fork 31 through the circular motion of the chain. The chain is adjusted by the chain adjusting member 35 to adjust the tightness of the chain.
[0053] A base plate 26 is provided at the bottom of the frame 29, and a travel servo motor 215 and a travel gear 216 arranged at the output end of the travel servo motor 215 are provided on the base plate 26. A rack meshing with the travel gear 216 is provided on the ground rail 6. A travel pulley 21 and a guide pulley 22 are also installed on the base plate 26. The travel servo motor 215 can drive the travel gear 216 to rotate, thereby realizing the movement of the bottom on the ground rail 6.
[0054] A mechanical hard limit 210 is installed on the frame 29 to prevent over-travel lifting due to a fault and damage to the equipment. A ceiling rail guide wheel 212 is also installed on the frame 29 for limiting the ceiling rail 2. A hub 213 is also installed on the frame 29. Power is taken from the busbar of the ceiling rail 2 through the hub 213, and the power supply of the electric control box 214 is connected to drive the entire stacker 1.
[0055] like Figure 7 As shown, the weighing platform includes a human-machine interface 51 , a small electronic scale 52 , a weighing basin 53 , and a large electronic scale 54 .
[0056] Embodiment 2:
[0057] like Figure 6 As shown, the difference between this embodiment and the vertical warehouse conveying and weighing device provided in Embodiment 1 is that two material level openings are provided, and the feed conveying line 41 extends to the material level opening away from the weighing platform 5, and the conveying mechanism 4 also includes a second lifting conveying line 44 that is slidably connected to the bracket along the Z-axis direction and can receive the waiting position conveying line 43 and convey along the X-axis direction, and a discharge conveying line 45 that is provided at the second lifting conveying line 44 along the Y-axis direction and can convey the powder box to the material level opening, and the second lifting conveying line 44 is located at the weighing end.
[0058] The unloading end of the discharging conveying line 45 is also provided with a discharging limiting plate 47 capable of abutting against the side wall of the powder box and limiting guide plates 46 arranged on both sides of the discharging conveying line 45 .
[0059] The first lifting conveyor line 42 is disposed at the end of the feeding conveyor line 41 , and the feeding conveyor line 41 , the first lifting conveyor line 42 , the waiting position conveyor line 43 , the second lifting conveyor line 44 and the discharging conveyor line 45 form a U-shaped structure.
[0060] When in use, the worker inputs the recipe through the human-machine interface 51, and the system automatically grabs the powder box required on the recipe, and transports it to the second lifting conveyor line 44 via the U-shaped conveyor line for weighing. According to the required weight on the recipe, choose to use a large scale or a small scale to weigh the material.
[0061] The stacker 1 is responsible for taking out the powder boxes on the shelf 3 and conveying them to the feeding conveyor line 41. At this time, the feeding conveyor line is started to convey the powder boxes to the position of the lifting conveyor line. Through the lifting function of the lifting conveyor line, the powder boxes are lifted to the same position as the waiting conveyor line. Then the lifting conveyor line and the waiting conveyor line are started to transport the powder boxes to the waiting conveyor line. At this time, if the powder boxes are weighed at the second lifting conveyor line 44, the second lifting conveyor line 44 is raised, and the waiting conveyor line 43 and the second lifting conveyor line 44 are started to convey the powder boxes to the second lifting conveyor line 44. At this time, the second lifting conveyor line 44 descends, and the workers weigh the powder. After the weighing is completed, the discharging conveyor line 45 is started to convey the powder boxes to the discharging limit plate 47 and stop. At this time, the stacker 1 takes out the powder boxes and puts them into the corresponding shelf 3.
[0062] To sum up, the utility model can convey the powder boxes that need to be weighed to the material level port through the stacker 1, and then receive the powder boxes at the material level port through the conveying mechanism 4, so that the powder boxes are arranged one by one on the conveying mechanism 4, and conveyed to the weighing platform 5, thereby realizing automatic transportation of the powder boxes, eliminating the need for manual long-distance transportation, thereby improving the weighing efficiency of the powder boxes, and can reduce manpower, making weighing more convenient.
[0063] Therefore, the utility model effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
[0064] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A vertical warehouse conveying and weighing device, comprising a shelf for placing powder boxes and a weighing table arranged next to the shelf for weighing the powder boxes, characterized in that: The shelf has multiple material level openings, and is also provided with a stacker capable of conveying powder boxes to the material level openings. A conveying mechanism capable of receiving powder boxes at any material level opening and conveying them one by one to the weighing table is also provided next to the shelf. The multiple material level openings are arranged along the X-axis direction.
2. The vertical warehouse conveying and weighing device according to claim 1 is characterized in that: The conveying mechanism includes a bracket arranged next to the weighing table, a feeding conveying line that can extend into the material level opening and convey along the Y-axis direction, a waiting position conveying line arranged on the bracket and capable of conveying the material box along the X-axis direction, and a first lifting conveying line that is slidably connected to the bracket along the Z-axis direction and can receive the powder box and move it along the X-axis direction.
3. The vertical warehouse conveying and weighing device according to claim 2 is characterized in that: The conveying mechanism also includes a second lifting conveyor line that is slidably connected to the bracket along the Z-axis direction and can receive the waiting position conveyor line and convey along the X-axis direction, and a discharge conveyor line that is arranged at the second lifting conveyor line along the Y-axis direction and can convey the powder box to the material level port. The second lifting conveyor line is located at the weighing end.
4. The vertical warehouse conveying and weighing device according to claim 3 is characterized in that: The first lifting conveyor line is arranged at the end of the feeding conveyor line, and the feeding conveyor line, the first lifting conveyor line, the waiting position conveyor line, the second lifting conveyor line and the discharging conveyor line form a U-shaped structure.
5. The vertical warehouse conveying and weighing device according to claim 4 is characterized in that: The discharging end of the discharging conveying line is also provided with a discharging limiting plate capable of contacting the side wall of the powder box and limiting guide plates arranged on both sides of the discharging conveying line.
6. The vertical warehouse conveying and weighing device according to claim 1 is characterized in that: The upper and lower sides of the shelf are respectively provided with overhead rails and ground rails along the X-axis direction, the stacker is slidably connected to the overhead rails and the ground rails, and the stacker includes a frame slidably connected to the ground rails and the overhead rails, a fork lifting plate slidably connected to the frame along the Z-axis, a driving component arranged on the frame to drive the bottom plate to move along the Z-axis direction, and a fork mechanism arranged on the bottom plate that can feed and receive the powder box along the Y-axis direction.
7. The vertical warehouse conveying and weighing device according to claim 6 is characterized in that: The driving assembly includes a transmission shaft arranged at the bottom of the frame, a driven shaft arranged at the top of the frame, a sprocket group linking the transmission shaft and the driven shaft, and a chain mounting member connecting the sprocket group and the fork lifting plate. The frame is also provided with a lifting servo motor that drives the transmission shaft to rotate.
8. The vertical warehouse conveying and weighing device according to claim 7 is characterized in that: The fork mechanism includes a fork fixing plate, a second fork slidably connected to the fork fixing plate along the Y-axis direction, and a first fork slidably connected to the second fork, a first displacement component capable of driving the second fork to move is provided on the fork fixing plate, and a second displacement component capable of driving the first fork to move in linkage with the first displacement component is provided on the second fork.
9. The vertical warehouse conveying and weighing device according to claim 8 is characterized in that: The first displacement assembly includes a driven rack arranged on the second fork bottom plate, a gear set arranged on the fork fixing plate and meshing with the driven gear, and a driving motor driving the gear set to rotate, and the second displacement assembly includes a driven sprocket arranged on the first fork and the second fork and a chain arranged on the driven sprocket.
10. The vertical warehouse conveying and weighing device according to claim 6 is characterized in that: A bottom plate is arranged at the bottom of the frame, a travel servo motor and a travel gear arranged at the output end of the travel servo motor are arranged on the bottom plate, and a rack meshing with the travel gear is arranged on the ground rail.