Part bending and attaching device

By designing a bending and fitting device for large metal parts, using hydraulic cylinders and shaping columns to provide continuous pressure, the problems of low degree of fit and shape rebound in the contact surface of the parts in the prior art are solved, and efficient Parts bent and welded preparation.

CN222470354UActive Publication Date: 2025-02-14HENAN HENGLI LONGCHENG HEAVY IND CO LTD
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Patent Information

Application Number
CN202421287033.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, when welding large metal parts, it is difficult to effectively improve the degree of fit of the parts contact surfaces, and the lack of continuous pressure causes the part shape to rebound, affecting the welding quality.

Method used

A part bending and fitting device is designed, using hydraulic cylinders and shaping columns to bending the parts, and ensuring the stable and fixed parts through structures such as positioning holes, limiters and side plates, providing continuous pressure to maintain The contact surface matches.

Benefits of technology

The device replaces labor through mechanized operation, which improves the bending efficiency of the parts and the effect of the contact surface matching, reduces labor and time costs, and prevents the rebound of the part shape, ensuring the normal progress of subsequent welding work.

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Abstract

The utility model provides a part bending and fitting device, which belongs to the technical field of metal part processing, and comprises a positioning hole, a first limiter, a side plate, a fixing hole, a workbench, a base station, a second limiter, an auxiliary workbench, an auxiliary base station, a hydraulic oil cylinder, a bending plate and a shaping column, the workbench and the auxiliary workbench are both provided with the fixing holes, the workbench is fixedly connected with the side plate through the positioning holes by means of positioning columns, the first limiting stopper and the second limiting stopper are both attached to the side plate, the first limiting stopper is fixedly connected with the workbench and the base table, and the second limiting stopper is fixedly connected with the base table. The left side of the second limiting stopper base is fixedly connected with the working table and the base table, the right side of the second limiting stopper base is fixedly connected with the auxiliary working table and the auxiliary base table, the bent plate makes contact with the surface of the side plate, the working face of the hydraulic oil cylinder faces the bent plate, and the shaping column is fixedly installed outside a piston rod. According to the bending device, the traditional method that a jack is manually used for bending part point positions one by one is replaced, the fitting effect between the parts is better, the labor cost and the time cost are saved, and good practicability is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal parts processing, in particular to a parts bending and bonding device. Background Art

[0002] The welding between large and long metal parts first requires the contact surfaces of the two to be fitted. The traditional method is to manually use a jack to bend the non-contacting parts one by one. Due to the limitations of the parts' own materials, the bending process needs to be performed in multiple rounds until all points are in contact with another part. At the same time, due to the lack of continuous pressure on the part surface after bending, the part shape will rebound, affecting subsequent welding work. Utility Model Content

[0003] The technical problem to be solved by the utility model is to improve the matching degree of the contact surfaces between the parts to be welded and provide continuous pressure to maintain the matching effect of the contact surfaces. In view of the shortcomings of the prior art, a parts bending and bonding device is provided.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A parts bending and bonding device comprises a positioning hole, a first limiter, a side plate, a fixing hole, a workbench, a base, a second limiter, an auxiliary workbench, an auxiliary base, a hydraulic cylinder, a bending plate and a shaping column. The side plate is provided with the positioning hole, the workbench and the auxiliary workbench are both provided with the fixing hole, the positioning column fixes the workbench to the side plate through the positioning hole, the first limiter and the second limiter are both bonded to the side plate, the first limiter fixes the workbench and the base, the second limiter base is fixedly connected to the workbench and the base on the left side, and fixedly connected to the auxiliary workbench and the auxiliary base on the right side, the bending plate is in contact with the surface of the side plate, the working surface of the hydraulic cylinder faces the bending plate, and the shaping column is fixedly installed outside the piston rod.

[0006] Furthermore, the hydraulic cylinder includes a first hydraulic cylinder and three second hydraulic cylinders.

[0007] Furthermore, the front end of the shaping column fixedly connected to the first hydraulic cylinder is fixedly connected to a limiting column, the shaping column and the limiting column are coaxial structures, the diameter of the shaping column is larger than the limiting column, the bottom of the rectangular block is fixedly connected to the first hydraulic cylinder mounting seat, the side opening of the rectangular block is coaxial with the shaping column, and the inner diameter is the same as the diameter of the shaping column.

[0008] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0009] 1) Use machinery to replace manual operations, improve work efficiency and reduce labor costs;

[0010] 2) No need to bend parts multiple times, reducing time costs;

[0011] 3) The auxiliary workbench and auxiliary base improve the compatibility of the device;

[0012] 4) The stable pressure from the hydraulic cylinder prevents the shape of the parts from rebounding after bending, which is conducive to the normal development of subsequent welding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the first hydraulic cylinder of Embodiment 1 of the utility model;

[0015] Among them, 1-positioning hole, 2-first limiter, 3-side plate, 4-fixing hole, 5-workbench, 6-base, 7-second limiter, 8-auxiliary workbench, 9-auxiliary base, 10-first hydraulic cylinder, 11-second hydraulic cylinder, 12-bending plate, 13-shaping column, 14-rectangular block, 15-limiting column. DETAILED DESCRIPTION

[0016] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0017] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0018] In the present invention, unless otherwise clearly specified and limited, the terms such as "connection" shall be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a direct connection, or an indirect connection through an intermediate medium, or it may be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] Example 1

[0020] See also Figure 1 and Figure 2 A part bending and bonding device includes a positioning hole 1, a first limiter 2, a side plate 3, a fixing hole 4, a workbench 5, a base 6, a second limiter 7, an auxiliary workbench 8, an auxiliary base 9, a hydraulic cylinder, a bending plate 12 and a shaping column 13. The side plate 3 is provided with the positioning hole 1, and the workbench 5 and the auxiliary workbench 8 are both provided with the fixing hole 4. The positioning column fixes the workbench 5 to the side plate 3 through the positioning hole 1.

[0021] The three first limiters 2 and one second limiter 7 are all fitted with the side panel 3, the three first limiters 2 are fixedly connected to the workbench 5 and the base 6, the left side of the base of the second limiter 7 is fixedly connected to the workbench 5 and the base 6, and the right side is fixedly connected to the auxiliary workbench 8 and the auxiliary base 9.

[0022] The bent plate 12 is in contact with the surface of the side plate 3. To facilitate subsequent welding, the side plate 3 is provided with three horizontal openings. The bent plate 12 is provided with openings with the same inner diameter at corresponding positions and is pre-fixed with two fixing bolts.

[0023] The auxiliary workbench 8 and the auxiliary base 9 have the same length and width, and the superimposed height of the two is the same as the superimposed height of the workbench 5 and the base 6. The auxiliary workbench 8 and the auxiliary base 9 have various sizes. Whether to install the auxiliary workbench 8 and the auxiliary base 9 and the installation specifications are determined based on the horizontal size of the parts to be processed.

[0024] The working surface of the hydraulic cylinder faces the bending plate 12, and the shaping column 13 is fixedly installed outside the piston rod to bend the bending plate 12. The number of the hydraulic cylinders depends on the number of points on the part that need to be bent. The hydraulic cylinder described in this embodiment includes a first hydraulic cylinder 10 and three second hydraulic cylinders 11. The front end of the shaping column 13 fixedly connected to the first hydraulic cylinder 10 is fixedly connected to a limiting column 15. The shaping column 13 and the limiting column 15 are coaxial structures. The diameter of the shaping column 13 is larger than that of the limiting column 15. The diameter of the limiting column 15 is the same as the inner diameter of the three horizontal openings of the bent plate 12. The bottom of the rectangular block 14 is fixedly connected to the mounting seat of the first hydraulic cylinder 10. The side opening of the rectangular block 14 is coaxial with the shaping column 13, and the inner diameter is the same as the diameter of the shaping column 13. When working, the piston rod of the first hydraulic cylinder 10 extends forward, driving the shaping column 13 and the limiting column 15 to pass forward through the lateral opening of the rectangular block 14. The limiting column 15 is inserted forward into the horizontal opening reserved for the bent plate 12 to fix it. The shaping column 13 fits the surface of the bent plate 12 to bend the bent plate 12.

[0025] The technical solution provided in the embodiment of the present application uses a sub-workbench and a sub-base of appropriate size to extend the original workbench and base to meet the parts requirements, pre-fixes the parts by bolts, positioning columns and limiters, and uses 4 hydraulic cylinders to bend the parts and prevent their shape rebound, thereby improving the bending efficiency of the parts and the effect of maintaining the contact surface fit between the parts, saving human resources and time costs, and having good economy and practicality.

[0026] Finally, it should be noted that the above embodiments are only preferred embodiments of the present invention, which are only used to illustrate the technical solution of the present invention rather than to limit it. Any modification, improvement, other modification or equivalent replacement made to the technical solution of the present invention by ordinary technicians in this field, as long as they do not depart from the spirit and scope of the technical solution of the present invention, should be included in the protection scope of the present invention.

Claims

1. A parts bending and bonding device, characterized in that: The invention comprises a positioning hole (1), a first stopper (2), a side plate (3), a fixing hole (4), a workbench (5), a base (6), a second stopper (7), an auxiliary workbench (8), an auxiliary base (9), a hydraulic cylinder, a bending plate (12) and a shaping column (13), wherein the side plate (3) is provided with the positioning hole (1), the workbench (5) and the auxiliary workbench (8) are both provided with the fixing hole (4), the positioning column fixes the workbench (5) and the side plate (3) through the positioning hole (1), and the first stopper ( 2) and the second limiter (7) are both fitted with the side plate (3), the first limiter (2) is fixedly connected to the workbench (5) and the base (6), the left side of the base of the second limiter (7) is fixedly connected to the workbench (5) and the base (6), and the right side is fixedly connected to the auxiliary workbench (8) and the auxiliary base (9), the bent plate (12) is in contact with the surface of the side plate (3), the working surface of the hydraulic cylinder faces the bent plate (12), and the shaping column (13) is fixedly installed outside the piston rod.

2. The parts bending and bonding device according to claim 1, characterized in that: The hydraulic cylinder comprises a first hydraulic cylinder (10) and three second hydraulic cylinders (11).

3. The parts bending and bonding device according to claim 2, characterized in that: The front end of the shaping column (13) fixedly connected to the first hydraulic cylinder (10) is fixedly connected to a limiting column (15); the shaping column (13) and the limiting column (15) are coaxial structures; the diameter of the shaping column (13) is larger than that of the limiting column (15); the bottom of the rectangular block (14) is fixedly connected to the mounting seat of the first hydraulic cylinder (10); the side opening of the rectangular block (14) is coaxial with the shaping column (13), and the inner diameter is the same as the diameter of the shaping column (13).