Full crushing device for garbage treatment
By designing an integrated garbage disposal full crushing device, including crushing rollers, screening mechanisms and circulating feeding mechanisms, the problem of incomplete crushing of traditional garbage crushing devices is solved, efficient crushing and full screening of garbage is achieved, and the improvement of the efficiency of garbage is achieved. Processing efficiency and crushing effect.
Patent Information
- Application Number
- CN202420811918.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The traditional garbage crushing device is not thoroughly crushed, resulting in large particles of garbage of different materials after crushing, affecting the efficiency of garbage disposal and may hinder subsequent recycling.
An integrated sufficient crushing device for waste treatment is designed, including a base rack, a treatment box, a crushing roller, a screening mechanism and a recycling and feeding mechanism. The two inter-meshing crushing rollers rotate at high speed in the crushing chamber, combining the vibration mechanism of the screen basket and the conveying mechanism of the twisted dragon, efficient crushing and full screening of the garbage are achieved.
It realizes efficient crushing and full screening of garbage, ensures the quality and efficiency of garbage disposal, reduces the residue of unqualified crushed materials, improves the crushing effect, and reduces energy consumption.
Smart Images

Figure CN222490225U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of garbage disposal, in particular to a fully crushing device for garbage disposal. Background Art
[0002] With the progress of society and the improvement of environmental awareness, garbage classification and garbage disposal have become an indispensable part of people's daily life. For garbage disposal, crushing is one of the important links. It can effectively reduce the volume of garbage and facilitate subsequent compression, transportation and recycling.
[0003] However, traditional garbage crushing devices are relatively simple in structure and often consist of only a set of crushing rollers, which leads to incomplete crushing during the crushing process; garbage of different materials may still have large particles after crushing, which not only affects the efficiency of garbage disposal, but may also create obstacles to subsequent recycling.
[0004] Therefore, it is necessary to provide a new garbage disposal and fully crushing device to solve the above technical problems. Utility Model Content
[0005] The utility model provides a fully crushing device for garbage disposal, which aims to solve the technical problem of incomplete crushing of traditional garbage crushing devices proposed in the above background technology.
[0006] The full crushing device for garbage disposal provided by the utility model includes: a base frame; a processing box for garbage crushing and processing, wherein a feed channel, a crushing chamber, a screening chamber and a lifting channel are provided in the processing box, wherein the feed channel is connected with the crushing chamber and the lifting channel, and the crushing chamber is connected with the screening chamber; two crushing rollers for crushing garbage, the two crushing rollers are meshed with each other and rotatably installed in the crushing chamber; a first motor for driving the crushing rollers to rotate, the first motor is fixed to one side of the processing box, and the output shaft of the first motor is fixedly connected to one end of the shaft of the crushing roller; a screen basket for screening crushed materials, the screen basket is arranged in the screening chamber, and one end of the screen basket extends into the lifting channel; an auger for lifting unqualified crushed materials, the auger is rotatably installed in the lifting channel; a vibration mechanism for driving the screen basket to rise and fall, and the vibration mechanism is arranged on the screen basket.
[0007] As a further solution of the present invention, the vibration mechanism includes: a vibrator fixed to the bottom of the screen basket; a sleeve block fixed to one side of the screen basket; a square column arranged on the sleeve block; a spring sleeved on the square column; and assembly blocks respectively fixedly mounted on both ends of the square column, one end of the assembly block being fixedly connected to the inner wall of the screening chamber.
[0008] As a further solution of the present invention, a scattering rod for scattering garbage is rotatably installed in the feed channel, a second motor for driving the auger to rotate is fixedly installed on the processing box, a coupling is fixedly installed on the output shaft of the second motor, and one end of the coupling is fixedly connected to the shaft of the auger.
[0009] As a further solution of the present invention, pulleys for rotation are fixedly mounted on the shaft of the auger and the spreading rod, and the same timing belt is sleeved on the two pulleys.
[0010] As a further solution of the present invention, the bottom of the screening chamber is fixedly connected to a discharge pipe, and the feed end of the feed channel is provided with a hopper.
[0011] As a further solution of the present invention, a plurality of support columns are symmetrically fixedly installed on the top of the base frame, and the top ends of the plurality of support columns are fixedly connected to the processing box.
[0012] As a further solution of the present invention, a square hole is opened on the sleeve block, and the square hole is adapted to the square column.
[0013] Compared with the related art, the garbage disposal device provided by the present invention has the following beneficial effects:
[0014] The utility model provides a fully crushing device for garbage disposal:
[0015] 1. The integrated design, including the base frame, processing box, crushing roller, screening mechanism and circulating material lifting mechanism, achieves efficient crushing and sufficient screening of garbage, ensuring the quality and efficiency of garbage treatment. The combination of vibrator, sleeve block, square column, spring and assembly block forms a stable vibration mechanism, which enables the screen basket to vibrate effectively, thereby improving screening efficiency and reducing the residue of unqualified debris.
[0016] 2. The rotating scattering rod can scatter the garbage entering the device, avoiding congestion, facilitating smooth crushing and improving the crushing effect; the shaft of the auger is connected to the scattering rod through a pulley and a timing belt, realizing the linkage work of the two and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 A schematic diagram of the three-dimensional structure of a preferred embodiment of the full crushing device for garbage disposal provided by the utility model;
[0019] Figure 2This is a schematic diagram of the main cross-sectional structure of the utility model;
[0020] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A;
[0021] Figure 4 It is a structural schematic diagram of the screen basket in the utility model.
[0022] In the figure: 1. Base frame; 2. Processing box; 3. Feed channel; 4. Crushing chamber; 5. Screening chamber; 6. Lifting channel; 7. Crushing roller; 8. First motor; 9. Screen basket; 10. Auger; 11. Vibrator; 12. Bushing; 13. Square column; 14. Spring; 15. Assembly block; 16. Spreading rod; 17. Second motor; 18. Coupling; 19. Pulley; 20. Timing belt; 21. Discharge pipe; 22. Hopper. DETAILED DESCRIPTION
[0023] Please refer to Figure 1-Figure 4 ,in, Figure 1 A schematic diagram of the three-dimensional structure of a preferred embodiment of the full crushing device for garbage disposal provided by the utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model; Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A; Figure 4 It is a structural schematic diagram of the screen basket in the utility model.
[0024] The full crushing device for garbage disposal comprises: a base frame 1; a processing box 2 for garbage crushing treatment, wherein the processing box 2 is provided with a feeding channel 3, a crushing chamber 4, a screening chamber 5 and a lifting channel 6, wherein the feeding channel 3 is connected with the crushing chamber 4 and the lifting channel 6, and the crushing chamber 4 is connected with the screening chamber 5; two crushing rollers 7 for crushing garbage, wherein the two crushing rollers 7 are meshed with each other and rotatably installed in the crushing chamber 4; a first motor 8 for driving the crushing rollers 7 to rotate, wherein the first motor 8 is fixed to one side of the processing box 2, and the output shaft of the first motor 8 is connected to the One end of the shaft of the crushing roller 7 is fixedly connected; a screen basket 9 for screening the crushed material is arranged in the screening chamber 5, and one end of the screen basket 9 extends into the feeding channel 6; an auger 10 for delivering unqualified crushed materials, the auger 10 is rotatably installed in the feeding channel 6; a vibration mechanism for driving the sieve basket 9 to rise and fall, the vibration mechanism is arranged on the sieve basket 9, and through an integrated design, including a base frame 1, a processing box 2, a crushing roller 7, a screening mechanism and a circulating feeding mechanism, efficient crushing and sufficient screening of garbage are achieved, ensuring the quality and efficiency of garbage treatment.
[0025] The vibration mechanism includes: a vibrator 11 fixed to the bottom of the screen basket 9; a sleeve block 12 fixed to one side of the screen basket 9; a square column 13 arranged on the sleeve block 12; a spring 14 sleeved on the square column 13; and assembly blocks 15 respectively fixedly mounted on both ends of the square column 13, one end of the assembly block 15 being fixedly connected to the inner wall of the screening chamber 5. Through the combination of the vibrator 11, the sleeve block 12, the square column 13, the spring 14 and the assembly block 15, a stable vibration mechanism is formed, which enables the screen basket 9 to perform effective ups and downs vibration, thereby improving the screening efficiency and reducing the residue of unqualified fragments.
[0026] A scattering rod 16 for scattering garbage is rotatably installed in the feed channel 3, and a second motor 17 for driving the auger 10 to rotate is fixedly installed on the processing box 2. A coupling 18 is fixedly installed on the output shaft of the second motor 17, and one end of the coupling 18 is fixedly connected to the shaft of the auger 10. The rotation of the scattering rod 16 can scatter the garbage entering the device, avoid congestion, facilitate smooth crushing, and improve the crushing effect.
[0027] The shaft of the auger 10 and the spreading rod 16 are both fixedly mounted with pulleys 19 for rotation. The same timing belt 20 is sleeved on the two pulleys 19. The shaft of the auger 10 is connected to the spreading rod 16 through the pulley 19 and the timing belt 20, thereby realizing the linkage work of the two and reducing energy consumption.
[0028] The bottom of the screening chamber 5 is fixedly connected to a discharge pipe 21 , and the feeding end of the feeding channel 3 is provided with a hopper 22 .
[0029] A plurality of support columns are symmetrically fixedly installed on the top of the base frame 1 , and the top ends of the plurality of support columns are fixedly connected to the processing box 2 .
[0030] The sleeve block 12 is provided with a square hole, which is adapted to fit the square column 13 .
[0031] It is worth noting that the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
[0032] The working principle of the garbage disposal crushing device provided by the utility model is as follows:
[0033] This solution also includes an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology and is well known to people in this field, so it will not be described in detail here.
[0034] When in use, during operation, the garbage to be processed is first put into the feed channel 3 through the hopper 22; the garbage slides down the feed channel 3 under the action of gravity. During this process, the scattering rod 16 also starts to rotate when the second motor 17 is running, breaking up the garbage to prevent garbage congestion and facilitate subsequent crushing processing;
[0035] The broken up garbage continues to fall and enters the crushing chamber 4. Inside the crushing chamber 4, two intermeshing crushing rollers 7, driven by a first motor 8, rotate at high speed to coarsely crush the garbage. Due to the meshing design of the crushing rollers 7, garbage of different materials can be effectively crushed into smaller pieces. The coarsely crushed garbage enters the screening chamber 5. Inside the screening chamber 5, the screen basket 9 vibrates up and down under the action of the vibration mechanism. The vibrator 11 at the bottom of the screen basket 9 generates vibrations, pushing the screen basket 9 to reciprocate up and down, so that the garbage in the screen basket 9 is screened.
[0036] Qualified crushed materials fall into the collection device below through the screen of the screen basket 9, while unqualified larger particles of crushed materials remain in the screen basket 9; the unqualified crushed materials remaining in the screen basket 9 are sent to the lifting channel 6 under the action of the auger 10, and the auger 10 rotates under the drive of the second motor 17 to lift the crushed materials to the feed channel 3 and re-enter the crushing chamber 4 for secondary crushing. At the same time, since the shaft of the auger 10 is connected to the scattering rod 16 by the timing belt 20, the rotation of the auger 10 will also drive the scattering rod 16 to rotate, realizing the linkage operation of the scattering rod 16; after multiple cycles of crushing and screening, most of the particles in the garbage can be fully crushed, and finally discharged from the device through the discharge pipe 21, and enter the subsequent compression, transportation or recycling process.
[0037] In summary, the complete pulverizing device for garbage disposal provided by this technical solution solves the technical problem of incomplete pulverizing of traditional garbage pulverizing devices.
[0038] Compared with the related art, the garbage disposal device provided by the present invention has the following beneficial effects:
[0039] The utility model provides a fully crushing device for garbage disposal. With an integrated design, the device comprises a base frame 1, a processing box 2, a crushing roller 7, a screening mechanism and a circulating material-lifting mechanism, thereby realizing efficient crushing and fully screening of garbage, and ensuring the quality and efficiency of garbage disposal. With the combination of a vibrator 11, a sleeve block 12, a square column 13, a spring 14 and an assembly block 15, a stable vibration mechanism is formed, so that the screen basket 9 can perform effective ups and down vibration, thereby improving the screening efficiency and reducing the residue of unqualified crushed materials. The provided scattering rod 16 can be rotated to scatter the garbage entering the device, thus avoiding congestion, facilitating smooth crushing and improving the crushing effect. The shaft of the auger 10 is connected to the scattering rod 16 through a pulley 19 in cooperation with a timing belt 20, thereby realizing the linkage work of the two and reducing energy consumption.
[0040] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.
[0041] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. A complete crushing device for garbage disposal, characterized in that: include: Base frame; A processing box for garbage crushing, wherein a feed channel, a crushing chamber, a screening chamber and a lifting channel are arranged in the processing box, the feed channel is connected with the crushing chamber and the lifting channel, and the crushing chamber is connected with the screening chamber; Two crushing rollers for crushing garbage, the two crushing rollers are meshed with each other and rotatably installed in the crushing chamber; A first motor for driving the pulverizing roller to rotate, wherein the first motor is fixed to one side of the processing box, and an output shaft of the first motor is fixedly connected to one end of the shaft of the pulverizing roller; A screen basket for screening crushed materials, wherein the screen basket is arranged in the screening chamber, and one end of the screen basket extends into the material lifting channel; An auger for lifting unqualified scraps, the auger being rotatably mounted in the lifting channel; A vibration mechanism is used for driving the screen basket to rise and fall, and the vibration mechanism is arranged on the screen basket.
2. The garbage disposal full crushing device according to claim 1, characterized in that: The vibration mechanism comprises: a vibrating machine fixed to the bottom of the screen basket; A sleeve block fixed to one side of the screen basket; A square column disposed on the sleeve block; A spring sleeved on the square column; The assembly blocks are respectively fixedly mounted on the two ends of the square column, and one end of the assembly block is fixedly connected to the inner wall of the screening cavity.
3. The garbage disposal full crushing device according to claim 1, characterized in that: A scattering rod for scattering garbage is rotatably installed in the feed channel, a second motor for driving the auger to rotate is fixedly installed on the processing box, a coupling is fixedly installed on the output shaft of the second motor, and one end of the coupling is fixedly connected to the shaft of the auger.
4. The garbage disposal full crushing device according to claim 3, characterized in that: The shaft rod of the auger and the spreading rod are both fixedly mounted with pulleys for rotation, and the two pulleys are sleeved with the same timing belt.
5. The garbage disposal full crushing device according to claim 1, characterized in that: The bottom of the screening chamber is fixedly connected with a discharge pipe, and the feed end of the feed channel is provided with a hopper.
6. The garbage disposal full crushing device according to claim 1, characterized in that: A plurality of support columns are symmetrically fixedly installed on the top of the base frame, and the top ends of the plurality of support columns are fixedly connected to the processing box.
7. The garbage disposal full pulverizing device according to claim 2, characterized in that: The sleeve block is provided with a square hole, and the square hole is matched with the square column.
Citation Information
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