Pipe reclaimed material impurity removal device
By designing a pipe recycled material removal device combining wind and buoyancy to remove impurities, the problem of poor removal of floating impurities and precipitated plastics in the prior art is solved, and more efficient removal and cleaning effects are achieved.
Patent Information
- Application Number
- CN202420421807.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-01
AI Technical Summary
In the prior art, in the cleaning and removal process of pipe recycled materials, the impurity removal effect of floating impurities and precipitated plastics is not good, and it cannot effectively remove impurities.
A pipe recycled material removal device is designed, including a wind power removal mechanism and a buoyant impurity removal mechanism. The wind power impurity removal mechanism adopts serrated impurity removal pipes and annular pipes, and performs impurity removal twice through wind power; the buoyancy impurity removal mechanism uses water tanks and spiral blades to separate and clean the precipitates.
Through the combination of wind and buoyant impurity removal mechanism, the removal effect of light impurities and floating impurities is significantly improved, the cleaning effect of precipitated plastics is improved, and the removal efficiency and product quality are improved.
Smart Images

Figure CN222490429U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of regenerated plastic impurity removal, in particular to a pipe regenerated material impurity removal device. Background Art
[0002] At present, some excess waste is generated in the production process of plastic pipes, and plastic pipe products will also be recovered for reuse. The waste plastics recycled as recycled materials need to be crushed, cleaned and screened before subsequent processing can be carried out. Because debris, dust, etc. are inevitably mixed in during the process, it will affect the quality of subsequent processed products. Therefore, it is necessary to remove impurities from the plastic pipes first. The current impurity removal work is to remove the material from the water through a rotating structure during the cleaning process to complete the cleaning and impurity removal. However, this impurity removal method has a certain screening effect on stone dust, and is mainly for floating plastics. For plastic pipes, most of the plastic pipes are settled below. The cleaning mechanism similar to patent CN202211417266.7 will significantly reduce the cleaning effect of the precipitated plastic pipe recycled materials, and the removal effect of some floating impurities is very poor. Utility Model Content
[0003] The utility model provides a pipe regenerated material impurity removal device which has good impurity removal effect on precipitated pipe regenerated material and is convenient for removing floating impurities, and is particularly suitable for the impurity removal work of plastic pipe regenerated material. The technical problem to be solved is that the impurity removal effect of floating impurities and precipitated plastics in the current pipe regenerated material cleaning and impurity removal process is not good, and the impurities cannot be effectively removed.
[0004] The technical solution adopted by the utility model is:
[0005] A device for removing impurities from recycled pipe materials comprises a wind impurity removal mechanism and a buoyancy impurity removal mechanism, wherein the wind impurity removal mechanism comprises an impurity removal pipeline, the impurity removal pipeline is a vertically arranged serrated pipeline, the top of the impurity removal pipeline is arranged as an upper impurity discharge port, the impurity removal pipeline is arranged with a feed port below the impurity discharge port, the impurity removal pipeline is arranged with an upper air inlet below the feed port, an annular pipe is arranged at the bottom of the impurity removal pipeline, both ends of the annular pipe are connected to the impurity removal pipeline, a lower air inlet is arranged on a side wall of the impurity removal pipeline opposite to the lower end of the annular pipeline, and a lower impurity discharge port is arranged on a side wall of the impurity removal pipeline opposite to the upper end of the annular pipeline;
[0006] A buoyancy debris removal mechanism is arranged at the bottom of the wind-powered debris removal mechanism, and the buoyancy debris removal mechanism comprises a water trough and spiral blades. Side drainage troughs are arranged on both sides of the water trough below the wind-powered debris removal mechanism, spiral blades are arranged inside the water trough, and a lower drainage trough and an upper drainage trough are arranged at one end of the water trough away from the wind-powered debris removal mechanism.
[0007] Furthermore, the feed port is arranged at the first tooth shape close to the upper impurity discharge port, and the upper air inlet is arranged at the adjacent tooth shape on the same side of the feed port.
[0008] Furthermore, fans are provided at the feed inlet and the upper air inlet.
[0009] Furthermore, the end of the impurity removal pipeline of the wind impurity removal mechanism where the discharge port is located is a straight pipe, the straight pipe of the impurity removal pipeline is connected to the annular pipe, and a fan is arranged at the lower air inlet.
[0010] Furthermore, a grille or a screen is provided at the connection between the lower impurity discharge port and the impurity removal pipeline of the impurity removal mechanism.
[0011] Furthermore, the bottom of the water tank is arc-shaped, and the arc radius of the bottom of the water tank is the same as the radius of the spiral blade.
[0012] Furthermore, a duct baffle is provided on the side wall of the discharge port at the bottom of the impurity removal duct of the wind impurity removal mechanism, both sides of the duct baffle are connected to the impurity removal duct via a slide, and a handle is provided on the duct baffle.
[0013] Furthermore, leakage holes are arranged at the bottom of the upper drainage trough, the lower drainage trough and the side drainage trough.
[0014] Furthermore, a sink baffle is provided at the connection between the sink and the upper drainage trough, the two sides of the sink baffle are connected to the sink through slides, the sink baffle is provided with a handle, and a rotating baffle is provided at the entrance of the sink to the lower drainage trough, the rotating baffle is connected to the sink through a bearing, and the bearing baffle is fan-shaped.
[0015] Furthermore, a wastewater recovery tank is arranged below the water tank.
[0016] The above structure has the following beneficial effects:
[0017] 1. The use of a zigzag impurity removal pipeline, combined with the air inlet and the annular pipe for two wind impurity removals, overcomes the problem of incomplete impurity removal by existing impurity removal equipment, allowing the recycled material to be continuously dispersed through the pipeline, thereby greatly improving the removal effect of light impurities.
[0018] 2. The side drainage trough and the air duct baffle are used to control the flow direction of floating objects, and the sediment is fed and transported by spiral blades, which overcomes the problems of incomplete separation of impurities and floating objects in the existing cleaning and impurity removal process, and liquid splashing during the cleaning and impurity removal process, thereby making the cleaning and impurity removal process faster, and being able to complete separation after cleaning and impurity removal, thereby improving work efficiency and quality.
[0019] 3. Due to the use of air duct baffles, water tank baffles and rotating baffles, the flow direction of floating objects can be easily controlled, and the size of the discharge port and the discharge amount can be controlled, overcoming the problem that the current cleaning and impurity removal work is difficult to control, thereby making the cleaning and impurity removal efficiency higher and enabling better separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the front view of the utility model;
[0021] Figure 2 It is a right view of the utility model;
[0022] Figure 3 The utility model Figure 2 Sectional view at AA;
[0023] Figure 4 It is an axonometric drawing of the utility model;
[0024] Figure 5 The utility model Figure 2 Enlarged view of point B in the middle.
[0025] In the figure:
[0026] 1. Wind-driven debris removal mechanism; 2. Buoyancy-driven debris removal mechanism; 1-1. Upper debris removal port; 1-2. Feed port; 1-3. Upper air inlet; 1-4. Annular pipe; 1-5. Lower debris removal port; 1-6. Lower air inlet; 2-1. Water trough; 2-2. Spiral blade; 2-3. Side drainage trough; 2-4. Water trough baffle; 2-5. Air duct baffle; 2-6. Upper drainage trough; 2-7. Lower drainage trough; 2-8. Rotating baffle. DETAILED DESCRIPTION
[0027] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0028] like Figure 1-5 As shown:
[0029] A device for removing impurities from recycled pipe materials comprises a wind impurity removal mechanism 1 and a buoyancy impurity removal mechanism, wherein the wind impurity removal mechanism 1 comprises an impurity removal pipeline, the impurity removal pipeline is a vertically arranged serrated pipeline, the top of the impurity removal pipeline is arranged as an upper impurity discharge port 1-1, the impurity removal pipeline is provided with a feed port 1-2 below the impurity discharge port, the feed port 1-2 is connected to the impurity removal pipeline through a flange, an upper air inlet 1-3 is arranged below the feed port 1-2, the upper air inlet 1-3 is connected to the impurity removal pipeline through a flange, an annular pipe 1-4 is arranged at the bottom of the impurity removal pipeline, the annular pipe 1-4 is connected to the impurity removal pipeline through a flange, both ends of the annular pipe 1-4 are connected to the impurity removal pipeline, a lower air inlet 1-6 is arranged on a side wall of the impurity removal pipeline opposite to the lower end of the annular pipe 1-4, a lower impurity discharge port 1-5 is arranged on a side wall of the impurity removal pipeline opposite to the upper end of the annular pipe 1-4, and the lower air inlet 1-6 and the lower impurity discharge port 1-5 are both connected to the impurity removal pipeline through flanges;
[0030] A buoyancy impurity removal mechanism is arranged at the bottom of the wind impurity removal mechanism 1, and the buoyancy impurity removal mechanism comprises a water trough 2-1 and a spiral blade 2-2. The lower end of the impurity removal pipeline of the wind impurity removal mechanism 1 extends into the water trough 2-1. Side drainage troughs 2-3 are arranged on both sides of the water trough 2-1 below the wind impurity removal mechanism 1. The lower discharge port of the impurity removal pipeline is located at the side drainage trough 2-3. Spiral blades 2-2 are arranged inside the water trough 2-1. A lower drainage trough 2-7 and an upper drainage trough 2-6 are arranged at one end of the water trough 2-1 away from the wind impurity removal mechanism 1. The feeding direction of the spiral blade 2-2 is the direction of the lower drainage trough 2-7.
[0031] The feed port 1-2 is arranged at the first tooth shape close to the upper impurity discharge port 1-1, and the upper air inlet 1-3 is arranged at the adjacent tooth shape on the same side of the feed port 1-2. Fans are arranged at the feed port 1-2 and the upper air inlet 1-3. After the material is input from the feed port 1-2, it is continuously collided and separated at the serrated pipe, and then the wind force removes light impurities from the scattered material, and the impurities are discharged from the upper impurity discharge port 1-1 with the wind force, and the recycled material will continue to move downward due to gravity.
[0032] The end of the impurity removal pipe of the wind impurity removal mechanism 1 where the material outlet is located is a straight pipe, the straight pipe of the impurity removal pipe is connected to the annular pipe 1-4, the lower air inlet 1-6 is provided with a fan, and the lower impurity discharge port 1-5 is connected to the impurity removal pipe of the impurity removal mechanism. The regenerated material will disperse and fall at the straight pipe, and the wind from the lower air inlet 1-6 will blow the light impurities that are not completely removed to the lower impurity discharge port 1-5 through the annular pipe 1-4, and the wind will also promote the dispersion of the regenerated material to better remove impurities.
[0033] The bottom of the water tank 2-1 is arc-shaped, and the arc radius of the bottom of the water tank 2-1 is the same as the radius of the spiral blade 2-2, so as to facilitate the feeding of recycled materials and avoid the leakage of recycled materials.
[0034] The side wall of the discharge port at the bottom of the impurity removal pipeline of the wind impurity removal mechanism 1 is provided with an air duct baffle 2-5, and the two sides of the air duct baffle 2-5 are connected to the impurity removal pipeline through a slideway, and a handle is provided on the air duct baffle 2-5. Three air duct baffles 2-5 are provided, two facing the side wall of the water tank 2-1, and the third facing the lower drainage trough 2-7. The discharge direction of the floating material can be controlled by controlling the switches of the three air duct baffles 2-5. The impurity removal pipeline has the same width as the water tank 2-1, so that the regenerated material can be controlled to be discharged from the side drainage trough 2-3 through the air duct baffles 2-5 on both sides, or the air duct baffles 2-5 on both sides are blocked, and the air duct baffles 2-5 facing the lower drainage trough 2-7 are opened, so that the floating material is discharged from the upper drainage trough 2-6.
[0035] The bottoms of the upper drainage groove 2-6, the lower drainage groove 2-7 and the side drainage groove 2-3 are all provided with water leakage holes, which can accelerate the water discharge, thereby accelerating the separation of the discharge and the water.
[0036] The water tank 2-1 is provided with a water tank baffle 2-4 at the connection of the upper drainage tank 2-6, the two sides of the water tank baffle 2-4 are connected to the water tank 2-1 through slideways, the water tank baffle 2-4 is provided with a handle, and the water tank 2-1 is provided with a rotating baffle 2-8 at the entrance of the lower drainage tank 2-7, the rotating baffle 2-8 is connected to the water tank 2-1 through a bearing, and the rotating baffle 2-8 is fan-shaped. The discharge of materials can be controlled by the water tank baffle 2-4 and the rotating baffle 2-8.
[0037] A wastewater recovery tank is arranged below the water tank 2-1 to recycle wastewater and reduce waste of resources.
[0038] How this example works:
[0039] During use, the pipe recycled material that needs to be cleaned and cleaned is fed in from the feed port 1-2, and moves downward from the impurity removal pipe of the wind impurity removal mechanism 1 with the wind force of the fan. The zigzag shape of the impurity removal pipe causes the material to collide and disperse continuously, so that the air can flow better, and take away the light impurities in the material from the gaps, and discharge them from the upper impurity discharge port 1-1 above with the wind force. The wind force of the feed port 1-2 prevents the impurities from being discharged from the feed port 1-2. When the material reaches the straight pipe part below the impurity removal pipe, it is relatively dispersed due to collision, and is blown away for the second time by the wind force of the lower air inlet 1-6 and the annular pipe 1-4, so that the light impurities in the material are discharged from the lower impurity discharge port 1-5 by the wind force. The lower impurity discharge port 1-5 is provided with a grille to prevent the material from being blown out by the wind, and the grille is in the shape of an inclined louver.
[0040] After the material enters the buoyancy impurity removal mechanism from the wind impurity removal mechanism 1, it falls directly into the water. After multiple dispersions, the recycled material falls into the water and the sedimentation material and floating impurities are immediately separated. The material is continuously stirred forward by the feeding effect of the spiral blade 2-2, thereby completing the cleaning work. The floating impurities can be quickly discharged by closing the air duct baffle 2-5 facing the lower drainage trough 2-7 and opening the air duct baffle 2-5 facing the side drainage trough 2-3, or by opening the air duct baffle 2-5 facing the drainage trough 2-1, the floating impurities are discharged from the upper drainage trough 2-6. The water trough baffle 2-4 can control the discharge time and discharge size, and the size of the discharge time can also be controlled by rotating the baffle 2-8.
[0041] In the second embodiment, when the water tank 2-1 is used to clean and separate floating materials and precipitated impurities, the air duct baffle 2-5 toward the lower drainage tank 2-7 is opened, and the air duct baffles 2-5 toward both sides of the water tank 2-1 are closed, so that the floating materials are cleaned during the movement, and the precipitated impurities are fed and discharged through the spiral blades 2-2, thereby completing the cleaning and impurity removal of the floating materials.
[0042] The secondary impurity removal and cleaning by wind power and buoyancy can better remove light impurities than the existing impurity removal devices, and can remove floating impurities of different densities while completing the cleaning work, with higher work efficiency and better impurity removal effect.
[0043] The directional terms mentioned in the present invention, such as "up", "down", "left", "right", etc., are only for better and clearer explanation and understanding of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0044] The above is a description of the preferred embodiments of the utility model, but it cannot be understood as a limitation of the claims. The utility model is not limited to the above embodiments, and its specific structure is allowed to be changed. All changes made within the scope of protection of the independent claims of the utility model are within the scope of protection of the utility model.
Claims
1. A pipe regenerated material impurity removal device, comprising a wind impurity removal mechanism and a buoyancy impurity removal mechanism, characterized in that: The pneumatic impurity removal mechanism comprises an impurity removal pipeline, which is a vertically arranged serrated pipeline, the top of which is arranged as an upper impurity discharge port, the impurity removal pipeline is arranged with a feed port below the impurity discharge port, the impurity removal pipeline is arranged with an upper air inlet below the feed port, an annular pipe is arranged at the bottom of the impurity removal pipeline, both ends of the annular pipe are connected to the impurity removal pipeline, a lower air inlet is arranged on a side wall of the impurity removal pipeline opposite to the lower end of the annular pipeline, and a lower impurity discharge port is arranged on a side wall of the impurity removal pipeline opposite to the upper end of the annular pipeline; A buoyancy debris removal mechanism is arranged at the bottom of the wind-powered debris removal mechanism, and the buoyancy debris removal mechanism comprises a water trough and spiral blades. Side drainage troughs are arranged on both sides of the water trough below the wind-powered debris removal mechanism, spiral blades are arranged inside the water trough, and a lower drainage trough and an upper drainage trough are arranged at one end of the water trough away from the wind-powered debris removal mechanism.
2. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: The feed inlet is arranged at the first tooth shape close to the upper impurity discharge port, and the upper air inlet is arranged at the adjacent tooth shape on the same side of the feed inlet.
3. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: Fans are arranged at the feed inlet and the upper air inlet.
4. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: The end of the impurity removal pipeline of the wind impurity removal mechanism where the discharge port is located is a straight pipe, the straight pipe of the impurity removal pipeline is connected to the annular pipe, and a fan is arranged at the lower air inlet.
5. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: A grille or screen is provided at the connection between the lower impurity discharge port and the impurity removal pipeline of the impurity removal mechanism.
6. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: The bottom of the water tank is arc-shaped, and the arc radius of the bottom of the water tank is the same as the radius of the spiral blade.
7. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: An air duct baffle is arranged on the side wall of the discharge port at the bottom of the impurity removal pipeline of the wind impurity removal mechanism, and both sides of the air duct baffle are connected to the impurity removal pipeline through a slideway, and a handle is arranged on the air duct baffle.
8. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: The bottoms of the upper drainage groove, the lower drainage groove and the side drainage grooves are all provided with water leakage holes.
9. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: A sink baffle is provided at the connection between the sink and the upper drainage trough. The two sides of the sink baffle are connected to the sink through slides. The sink baffle is provided with a handle. A rotating baffle is provided at the entrance of the sink to the lower drainage trough. The rotating baffle is connected to the sink through a bearing, and the bearing baffle is fan-shaped.
10. The device for removing impurities from recycled pipe material according to claim 1, characterized in that: A wastewater recovery tank is arranged below the water tank.
Citation Information
Patent Citations
Regenerated plastic particle preparation method and cleaning and impurity removing equipment thereof
CN115781964A