Tunnel hole slag machine-made sand concrete indoor curing device
By designing an indoor maintenance device composed of two curing racks and partitions, the problem of uneven spraying and water accumulation in the prior art is solved, and uniform curing and efficient treatment of concrete specimens is achieved. .
Patent Information
- Application Number
- CN202420450455.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The spray system of the existing concrete health room is set on the top, causing the sprayed liquid or steam to not evenly cover all the test pieces, affecting the health effect. In addition, the laminate design of the health rack has the problem of water accumulation and limited treatment effect.
Design an indoor maintenance device consisting of two maintenance racks and partition racks. The partition rack includes a pipeline rack, a water supply pipe, atomizer and a water temperature display. The maintenance rack is composed of a skeleton, an inclined drawer rack, a water storage tank, a temperature sensor and The humidity sensor is composed of to ensure uniform distribution of sprayed water and uniform maintenance of the specimens.
The uniform maintenance of concrete specimens in a small space is achieved, unreliable results caused by moisture or dryness are avoided, and the effect and efficiency of maintenance are improved.
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Figure CN222494769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of material maintenance, in particular to an indoor maintenance device for tunnel slag machine-made sand concrete. Background Art
[0002] Concrete is one of the most important engineering materials in the contemporary world. With the development of the industry over the years, the research on concrete has become more in-depth, and there are more designs and requirements for the curing of concrete materials. Among them, tunnel slag machine-made sand concrete is designed to reasonably dispose of the slag generated during excavation. The machine-made sand is prepared with the slag generated during tunnel excavation as raw material, so that the machine-made sand can be involved in the subsequent construction of concrete.
[0003] The full curing of tunnel slag machine-made sand concrete specimens will have a positive impact on chemical erosion experiments, freeze-thaw experiments, and harmful ion penetration experiments, especially for cement concrete specimens with a large amount of water reducers. Studies have shown that the shrinkage of such concrete increases sharply after initial and final setting. The full hydration of concrete during the curing process can reduce its shrinkage damage and prevent the appearance of early plastic shrinkage cracks and long-term shrinkage cracks. In addition, it can also improve the density of concrete, effectively prevent the erosion of concrete by chemical substances, and prevent chemical reaction cracks in concrete caused by harmful chemicals.
[0004] Curing operations are usually carried out in a curing room. Generally, a curing rack is set up in the curing room to cure the concrete specimens, and a spray system installed on the top of the curing room is used to spray the curing room. The curing racks in existing concrete curing rooms are generally steel or aluminum alloy shelves with hollow bottoms. During curing, the concrete specimens are placed on the curing racks, and the spray system installed in the curing room is started at a fixed time to spray the atomized gas on the specimens to be cured.
[0005] However, this type of spraying has certain drawbacks. On the one hand, the existing spraying system is set at the top of the curing room, which makes it impossible to spray liquid or steam evenly on all specimens, seriously affecting the curing effect. On the other hand, the shelves of the curing rack are usually set horizontally. This design of shelves has the risk of water accumulation, and there is also a risk of affecting the treatment effect with the contact surface of the shelves. When placing the specimens, it is also necessary to avoid the position of the specimens on the upper shelves to avoid affecting the treatment efficiency due to being blocked. Therefore, a curing device that can achieve a uniform treatment effect is urgently needed to be developed. Summary of the invention
[0006] The object of the present invention is to provide a tunnel slag machine-made sand concrete indoor curing device, which can evenly cure concrete specimens in a smaller space and avoid unreliable results caused by long-term contact with moisture or excessive drying.
[0007] To achieve the above-mentioned purpose, the utility model discloses an indoor curing device for tunnel slag machine-made sand concrete, which is composed of two curing frames and a partition frame arranged between the curing frames, wherein the partition frame includes a pipe frame, a water supply pipe, and an atomizer, wherein the pipe frame is arranged vertically to the ground, one end of the water supply pipe is connected to the pipe frame and extends into the pipe frame, and an atomizer for discharging water is arranged on the water supply pipe;
[0008] The maintenance rack is composed of a frame, a drawer rack, a water storage tank, a temperature sensor, and a humidity sensor. The drawer rack is provided with a plurality of placement holes, which are obliquely arranged on the frame. Two opposite edges of the drawer rack are provided with hooks connected to the frame. The temperature sensor and the humidity sensor are arranged on the frame. The water storage tank is connected to the part of the water supply pipe extending into the pipe rack through a pipe.
[0009] Preferably, the drawer frame has an inclination angle of no more than 30° to prevent the specimen from shaking due to an excessively large angle.
[0010] Furthermore, the partition frame also includes an atomizer valve, which is arranged at the connection between the atomizer and the water supply pipe and is used to control the opening and closing of the atomizer. The atomizer valve can be an automatic control valve. After connecting to the control device, the opening and closing of the valve can be remotely controlled, which saves time for manual adjustment and can also prevent safety problems caused by volatilization of reagents on the surface of the specimen and close operation of operators under special circumstances.
[0011] The partition frame also includes a water supply pipeline valve, which is arranged at the interface between the water supply pipeline and the pipeline frame, and can control whether water flows in the water supply pipeline, thereby adjusting the treatment of the test pieces on the same layer.
[0012] The partition frame also includes a water temperature display, which is arranged on the pipe frame of the partition frame, extends into the pipe frame and is connected to the water supply pipe, and is used to observe the water temperature for health care in real time and record the treatment conditions in time.
[0013] In order to achieve a consistent spraying effect, the inclination angles of the drawer racks on the two curing racks are complementary to each other, that is, they are in a mirror-symmetrical state with respect to the partition racks.
[0014] A pair of opposite sides in the placement hole of the drawer rack are not sealed, and a guide groove is arranged on the bottom surface of the placement hole so that water can flow out and does not accumulate in the placement hole, thereby reducing the impact on the test piece.
[0015] Preferably, the temperature sensor is arranged at the center of the entire skeleton, and there are no less than two humidity sensors, which are on the same horizontal line as the temperature sensor and are arranged on both sides of the temperature sensor.
[0016] Preferably, the atomizers correspond to drawer racks, and each drawer rack corresponds to two atomizers.
[0017] In order to make the spraying range more controllable and concentrated, the water supply pipe is parallel to the ground and arranged along the arrangement direction of the drawer rack, and the height of the water supply pipe is at the center line height of the drawer rack.
[0018] A pulley may also be provided on the side of the partition frame in contact with the ground, so as to facilitate adjustment of the position of the partition frame and maintenance of the water supply pipeline and the atomizer.
[0019] The utility model has a reasonable structure. The drawer frame is arranged obliquely, which can make the health-preserving water in the atomizer be evenly sprayed on the test piece. The two sides of the placement hole of the drawer frame are not sealed, and the bottom surface is also provided with a guide groove, which can lead out the water entering the placement hole in real time, so that there is no water accumulation at the bottom of the test piece. At the same time, the side and bottom surfaces of the test piece can be stably exposed to the humid environment, so as to achieve the effect of uniform maintenance.
[0020] The use of drawer racks is also conducive to grouping, marking and observing the specimens according to other experimental conditions. In actual operation, drawer racks with placement holes of different sizes are designed according to the different sizes of specimens.
[0021] In the health-care device, the inclined drawer rack design also saves space in the health-care room. More health-care devices can be installed in the health-care room of limited area. When using the health-care device, the spraying equipment on the top of the health-care room can be used for treatment, and the overall range of condition selection is wider.
[0022] The device as a whole can use manually adjusted valves to control whether water is flowing out of each layer and the amount of water flowing out. When the valve or atomizer valve on the water supply pipe is connected to the automatic control system, the health environment created by the health device can reach a more controllable and adjustable level. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is the structural diagram of the indoor curing device for tunnel slag machine-made sand concrete.
[0024] Figure 2 It is a structural diagram of the maintenance rack.
[0025] Figure 3 It is a structural diagram of a drawer rack.
[0026] Figure 4 It is a schematic diagram of the structure of the partition.
[0027] Among them, 1-skeleton, 2-drawer rack, 3-water storage tank, 4-temperature sensor, 5-humidity sensor, 6-placing hole, 7-guide groove, 8-hook, 9-pipe rack, 10-water supply pipe, 11-atomizer, 12-water temperature display. DETAILED DESCRIPTION
[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] like Figure 1 The tunnel slag machine-made sand concrete indoor curing device shown is composed of two curing frames and a partition frame installed between the curing frames. The partition frame includes a pipe frame 9, a water supply pipe 10, an atomizer 11, and a water temperature display 12. The curing frame is composed of a frame 1, a drawer frame 2, a water storage tank 3, a temperature sensor 4, and a humidity sensor 5.
[0032] like Figure 4 As shown, the pipe rack 9 is perpendicular to the ground, one end of the water supply pipe 10 is connected to the pipe rack 9 and extends into the pipe rack 9, and an atomizer 11 for water outlet is fixed on the water supply pipe 10. The atomizers 11 are symmetrically arranged on both sides of the water supply pipe 10, and their positions correspond to the drawer racks 2. Each drawer rack 2 corresponds to two atomizers 11. The water temperature display 12 is fixed on the pipe rack 9 of the partition frame, extends into the pipe rack 9 and is connected to the water supply pipe 10, and is used to observe the water temperature for health care in real time and record the treatment conditions in time. In order to make the scope of spraying treatment more controllable and centralized, the water supply pipe 10 is parallel to the ground and along the arrangement direction of the drawer rack 2, and the height of the water supply pipe 10 is at the center line height of the drawer rack 2.
[0033] like Figure 2 As shown, the drawer rack 2 is hung obliquely on the frame 1 through the hook 8, the temperature sensor 4 and the humidity sensor 5 are fixed on the frame 1, the temperature sensor 4 is fixed at the center of the frame 1, and there are no less than two humidity sensors 5, which are on the same horizontal line as the temperature sensor 4 and fixed on both sides of the temperature sensor 4. In order to achieve a consistent spraying effect, the inclination angles of the drawer racks 2 on the two curing racks are complementary angles, that is, they are in a mirror symmetric state with respect to the partition. Figure 1 The water storage tank 3 shown has a heat preservation function and is connected to the part of the water supply pipe 10 extending into the pipe rack 9 through a pipe.
[0034] like Figure 3 As shown, there is a placement hole 6 on the drawer frame 2, and the drawer frame 2 is tilted at an angle of no more than 30° to prevent the specimen from shaking due to an excessively large angle. The two sides of the placement hole 6 of the drawer frame 2 are not sealed, and there are two parallel concave guide grooves 7 on the bottom of the placement hole 6, so that water can flow out and does not accumulate in the placement hole 6, thereby reducing the impact on the specimen.
[0035] use Figure 1 When using the curing device shown, first place the specimen into the placement hole 6 of the drawer rack 2, mark the experimental group mark on the blank part of the drawer rack 2, and hang it on the frame 1 of the curing frame using the hooks 8 on both sides of the drawer rack 2. Open the water storage tank 3 with heat preservation function, and the liquid to be sprayed enters the atomizer 11 after passing through the water supply pipe 10, and is evenly sprayed on the specimen to be treated. During the curing process, observe and record the data of the temperature sensor 4 and the humidity sensor 5, and pay attention to the water temperature displayed by the water temperature display 12 to prevent the water temperature difference from affecting the curing results. After the treatment, remove the drawer rack 2 from the frame 1 and transfer it to the laboratory table for other experimental operations.
[0036] In addition, the partition frame can also be equipped with a valve of the atomizer 11 and a valve of the water supply pipe 10. The valve of the atomizer 11 can be fixed at the connection between the atomizer 11 and the water supply pipe 10 to control the opening and closing of the atomizer 11. The valve of the atomizer 11 can be an automatic control valve. After connecting the control device, the opening and closing of the valve can be remotely controlled, which saves the time of manual adjustment and can also prevent safety problems caused by the volatilization of reagents on the surface of the test piece and the close operation of operators under special circumstances. The valve of the water supply pipe 10 can be fixed at the interface between the water supply pipe 10 and the pipe rack 9, which can control whether water flows in the water supply pipe 10, and then control what kind of treatment the test pieces on the same layer receive. A pulley can also be installed on the side of the partition frame that contacts the ground to facilitate the adjustment of the position of the partition frame and the maintenance of the water supply pipe 10 and the atomizer 11.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solution recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solution to deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A tunnel slag machine-made sand concrete indoor curing device, comprising two curing frames and a partition frame arranged between the curing frames, characterized in that: The partition frame includes a pipe frame, a water supply pipe, and an atomizer. The pipe frame is arranged perpendicular to the ground. One end of the water supply pipe is connected to the pipe frame and extends into the pipe frame. The water supply pipe is provided with an atomizer for discharging water. The maintenance rack is composed of a frame, a drawer rack, a water storage tank, a temperature sensor, and a humidity sensor. The drawer rack is provided with a plurality of placement holes, which are obliquely arranged on the frame. Two opposite edges of the drawer rack are provided with hooks connected to the frame. The temperature sensor and the humidity sensor are arranged on the frame. The water storage tank is connected to the part of the water supply pipe extending into the pipe rack through a pipe.
2. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that The drawer frame has an inclination angle of no more than 30°.
3. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that The partition frame also includes an atomizer valve, which is arranged at the connection between the atomizer and the water supply pipeline.
4. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that The partition frame also includes a water supply pipeline valve, and the water supply pipeline valve is arranged at the interface between the water supply pipeline and the pipeline frame.
5. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that The partition frame also includes a water temperature display, which is arranged on the pipe frame of the partition frame and extends into the pipe frame to be connected with the water supply pipe.
6. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that The inclination angles of the drawer racks on the two curing racks are complementary angles.
7. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that A pair of opposite side surfaces in the placement hole of the drawer frame are not sealed, and a guide groove is arranged on the bottom surface of the placement hole.
8. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized by: The temperature sensor is arranged at the center of the entire frame, and there are at least two humidity sensors, which are on the same horizontal line as the temperature sensor and are arranged on both sides of the temperature sensor.
9. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1 is characterized in that The atomizers correspond to the drawer racks, and each drawer rack corresponds to two atomizers.
10. The indoor curing device for tunnel slag machine-made sand concrete according to claim 1, characterized in that The water supply pipeline is parallel to the ground and arranged along the arrangement direction of the drawer racks, and the height of the water supply pipeline is at the height of the center line of the drawer racks.