Automatic rolling forming device for domestic ceramic green body

By designing an automatic rolling molding device including workbench, motor, rotating shaft, movable plate, mold plate and other components, the problem of low material collection efficiency in the prior art is solved, and efficient rolling molding of ceramic blanks is achieved and Convenient replacement of mold boards.

CN222511901UActive Publication Date: 2025-02-21CHAOZHOU LONGDA CERAMICS CO LTD
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Patent Information

Application Number
CN202421251785.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art, the automatic rolling forming device for daily ceramic body is inefficient during the material extraction stage and cannot operate continuously, which affects the overall processing efficiency.

Method used

An automatic rolling forming device including a workbench, motor, rotating shaft, movable plate, mold plate, reinforcement mechanism, support plate, electric push rod, fixed plate, rolling mold and positioning block is designed to allow easy disassembly of mold plates. Disconnect and install to achieve seamless conversion of material collection and continued processing.

Benefits of technology

Through the design of this device, after the rolling molding of multiple ceramic blanks is completed, the mold plate can be quickly removed and replaced, and the operation continues during the material removal stage, which significantly improves the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of ceramic body processing, and discloses a domestic ceramic body automatic roller forming device which comprises a workbench, the bottom of the workbench is fixedly connected with a stand column, the bottom end of the stand column is fixedly connected with a bottom plate, the bottom of the workbench is fixedly connected with a fixing column, and the fixing column is fixedly connected with a base plate. And one end of the fixed column is fixedly connected with a motor. According to the automatic rolling forming device for the domestic ceramic green body, through the arrangement of the workbench, the motor, the rotating shaft, the movable plate, the mold plate, the reinforcing mechanism, a supporting plate, an electric push rod, a fixed plate, a rolling mold and a positioning block, the device can have the effect of facilitating material taking; after the device is used for carrying out rolling forming on a plurality of ceramic green bodies, the mold plate can be detached from the device, a new mold plate is installed later for carrying out rolling forming machining, meanwhile, materials are taken from the previous mold plate, and therefore the situation that the machining efficiency of the device is affected by the material taking work is avoided, and the use requirements of people are met.
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Description

Technical Field

[0001] The utility model relates to the field of ceramic blank processing, in particular to an automatic rolling forming device for daily-use ceramic blanks. Background Art

[0002] Rolling forming is one of the most important processes in the production of ceramic bowl blanks. The amorphous clay blanks are rolled into various shapes to meet the functional requirements of the porcelain and the needs of users. The rolled blanks are placed in plaster molds and sent to the drying process for drying. At this time, the appearance of the porcelain blanks is basically finalized. At present, the ceramic rolling forming devices in the industry generally use fixed workbench rolling forming machines. This type of rolling forming device is mostly used for the forming of plates, dishes, and bowls.

[0003] The existing technology has the following problems:

[0004] The automatic rolling forming device for daily-use ceramic blanks in the prior art is not convenient for material removal. During the material removal stage after the daily-use ceramic blanks are processed using the rolling forming device, the blanks need to be removed one by one. During the material removal stage, the device cannot continue to operate, resulting in certain limitations in the overall processing efficiency. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides an automatic rolling forming device for daily-use ceramic blanks, which has the advantages of easy material collection and solves the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above-mentioned purpose of facilitating material collection, the utility model provides the following technical solutions: an automatic rolling forming device for daily-use ceramic blanks, comprising a workbench, a column fixedly connected to the bottom of the workbench, a bottom end of the column fixedly connected to a base plate, a fixed column fixedly connected to the bottom of the workbench, one end of the fixed column fixedly connected to a motor, the output shaft of the motor fixedly connected to a rotating shaft via a coupling, the top of the rotating shaft fixedly connected to a movable plate, and the top of the movable plate movably connected to a mold plate.

[0009] A reinforcement mechanism is fixedly installed on one side of the mold plate, a support plate is fixedly connected to the top of the workbench, an electric push rod is fixedly installed on the bottom of the support plate, the bottom end of the electric push rod is fixedly connected to a fixed plate, the bottom of the fixed plate is fixedly connected to a rolling mold, and the bottom of the mold plate is fixedly connected to a positioning block, so that the device can be easily taken out of the material. After the device is used to roll-form multiple ceramic blanks, the mold plate can be removed from the device, and a new mold plate can be installed for rolling forming processing. At the same time, the previous mold plate can be taken out of the material, so as to avoid affecting the processing efficiency of the device due to the material taking work, thereby meeting people's usage needs.

[0010] Preferably, the reinforcement mechanism includes a fixed block, the front face of the fixed block is movably connected to a movable shaft, the front face of the fixed block is movably connected to a buckle, one side of the buckle is movably connected to a limiting block, and the reinforcement mechanism utilizes the buckle to cooperate with the limiting block to make the connection between the movable plate and the mold plate more stable, thereby ensuring the stability of the mold plate, and conversely makes the mold plate detachable to improve the convenience of material removal.

[0011] Preferably, the number of the reinforcement mechanisms is four, and the four reinforcement mechanisms are arranged at equal distances on the outer wall of the mold plate. The four reinforcement mechanisms make the installation of the mold plate more stable and avoid problems such as tilting.

[0012] Preferably, a bearing is fixedly mounted on the front side of the workbench, and the workbench is movably connected to the rotating shaft via the bearing, and the bearing can provide the rotating shaft with sufficient rotational supporting force.

[0013] Preferably, a positioning groove is provided on the front side of the movable plate, and the movable plate is movably connected to the mold plate through the positioning groove and the positioning block. The positioning groove cooperates with the positioning block to ensure a positioning effect when the mold plate is placed on the movable plate, thereby ensuring the angular stability of the mold plate.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a daily-use ceramic blank automatic rolling forming device, which has the following beneficial effects:

[0016] The automatic roll-forming device for daily-use ceramic blanks can facilitate material removal by arranging a workbench, a motor, a rotating shaft, a movable plate, a mold plate, a reinforcement mechanism, a support plate, an electric push rod, a fixed plate, a rolling mold and a positioning block. After the device is used to roll-form a plurality of ceramic blanks, the mold plate can be detached from the device, and a new mold plate can be installed for roll-forming processing. At the same time, the previous mold plate can be removed, thereby avoiding the material removal work and affecting the processing efficiency of the device, thereby meeting people's use needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is the front view of the utility model;

[0019] Figure 3 For this utility model Figure 2 A magnified view of the structure at center;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the movable plate of the utility model.

[0021] In the figure: 1. workbench; 2. column; 3. bottom plate; 4. fixed column; 5. motor; 6. bearing; 7. rotating shaft; 8. movable plate; 9. mold plate; 10. reinforcement mechanism; 101. fixed block; 102. movable shaft; 103. buckle; 104. limit block; 11. support plate; 12. electric push rod; 13. fixed plate; 14. rolling mold; 15. positioning block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] The preferred embodiment of the automatic rolling forming device for daily-use ceramic blanks provided by the utility model is as follows Figures 1 to 4 As shown: an automatic rolling forming device for daily-use ceramic blanks, including a workbench 1, a column 2 is fixedly connected to the bottom of the workbench 1, the bottom end of the column 2 is fixedly connected to a bottom plate 3, a fixed column 4 is fixedly connected to the bottom of the workbench 1, one end of the fixed column 4 is fixedly connected to a motor 5, the output shaft of the motor 5 is fixedly connected to a rotating shaft 7 through a coupling, the top of the rotating shaft 7 is fixedly connected to a movable plate 8, and the top of the movable plate 8 is movably connected to a mold plate 9.

[0025] A reinforcement mechanism 10 is fixedly installed on one side of the mold plate 9, a support plate 11 is fixedly connected to the top of the workbench 1, an electric push rod 12 is fixedly installed on the bottom of the support plate 11, a fixing plate 13 is fixedly connected to the bottom end of the electric push rod 12, a rolling mold 14 is fixedly connected to the bottom of the fixing plate 13, and a positioning block 15 is fixedly connected to the bottom of the mold plate 9, so that the device can be convenient for material removal. After the device is used to roll-form multiple ceramic blanks, the mold plate 9 can be removed from the device, and a new mold plate 9 can be installed for rolling forming processing. At the same time, the previous mold plate 9 can be removed to avoid affecting the processing efficiency of the device due to the material removal work, thereby meeting people's usage needs.

[0026] In this embodiment, the reinforcement mechanism 10 includes a fixed block 101, the front side of the fixed block 101 is movably connected with a movable shaft 102, the front side of the fixed block 101 is movably connected with a buckle 103, and one side of the buckle 103 is movably connected with a limiting block 104. The reinforcement mechanism 10 uses the buckle 103 in conjunction with the limiting block 104 to make the connection between the movable plate 8 and the mold plate 9 more stable, thereby ensuring the stability of the mold plate 9. Conversely, it also makes the mold plate 9 detachable from the device to improve the convenience of material removal.

[0027] Example 2

[0028] On the basis of Example 1, a preferred embodiment of the automatic rolling forming device for daily-use ceramic blanks provided by the utility model is as follows Figures 1 to 4 As shown: there are four reinforcement mechanisms 10, and the four reinforcement mechanisms 10 are arranged at equal distances on the outer wall of the mold plate 9. The four reinforcement mechanisms 10 make the installation of the mold plate 9 more stable and avoid problems such as tilting.

[0029] In this embodiment, a bearing 6 is fixedly installed on the front of the workbench 1, and the workbench 1 is movably connected to the rotating shaft 7 through the bearing 6. The bearing 6 can provide the rotating shaft 7 with sufficient rotation support force.

[0030] Furthermore, a positioning groove is provided on the front side of the movable plate 8, and the movable plate 8 is movably connected to the mold plate 9 through the positioning groove and the positioning block 15. The positioning groove cooperates with the positioning block 15 to provide a positioning effect when the mold plate 9 is placed on the movable plate 8, thereby ensuring the angular stability of the mold plate 9.

[0031] When in use, the clay blank to be roll-formed is placed in the groove of the mold plate 9, and then the electric push rod 12 is turned on. The electric push rod 12 pushes the fixed plate 13 and the rolling mold 14 to descend, so that the rolling mold 14 is used to roll-form the clay blank in the groove of the mold plate 9. After the processing is completed, the electric push rod 12 drives the fixed plate 13 and the rolling mold 14 to rise, and then the motor 5 is turned on, and the motor 5 drives the rotating shaft 7 and the movable plate 8 to rotate, and the movable plate 8 drives the mold plate 9 to rotate, so that the other grooves of the mold plate 9 are aligned with the rolling mold 14 and the rotating shaft 7 stops rotating, so that the multiple grooves in the mold plate 9 are roll-formed in turn, and after all the processing is completed, the buckle 103 is bent to disengage it from the limit block 104 to release the reinforcement of the mold plate 9, and then the mold plate 9 is disassembled from the device, and then the new mold plate 9 is installed on the device and the roll forming process is performed again. During the processing, the previous mold plate 9 is taken out of the material, so that the device can still be operated during the material taking stage, thereby ensuring the overall processing efficiency.

[0032] To sum up, the automatic rolling forming device for daily-use ceramic blanks can achieve the purpose of facilitating material removal. After the device is used to roll-form multiple ceramic blanks, the mold plate 9 can be removed from the device, and a new mold plate 9 can be installed for rolling forming. At the same time, the previous mold plate 9 can be removed, thereby avoiding the material removal work and affecting the processing efficiency of the device, thereby meeting people's usage needs.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic rolling forming device for daily-use ceramic green bodies, comprising a workbench (1), characterized in that: The bottom of the workbench (1) is fixedly connected to a column (2), the bottom end of the column (2) is fixedly connected to a bottom plate (3), the bottom of the workbench (1) is fixedly connected to a fixed column (4), one end of the fixed column (4) is fixedly connected to a motor (5), the output shaft of the motor (5) is fixedly connected to a rotating shaft (7) via a coupling, the top end of the rotating shaft (7) is fixedly connected to a movable plate (8), and the top of the movable plate (8) is movably connected to a mold plate (9); A reinforcement mechanism (10) is fixedly installed on one side of the mold plate (9), a support plate (11) is fixedly connected to the top of the workbench (1), an electric push rod (12) is fixedly installed on the bottom of the support plate (11), a fixed plate (13) is fixedly connected to the bottom end of the electric push rod (12), a rolling mold (14) is fixedly connected to the bottom of the fixed plate (13), and a positioning block (15) is fixedly connected to the bottom of the mold plate (9).

2. The automatic rolling forming device for daily-use ceramic blanks according to claim 1 is characterized in that: The reinforcement mechanism (10) comprises a fixed block (101), the front side of the fixed block (101) is movably connected to a movable shaft (102), the front side of the fixed block (101) is movably connected to a buckle (103), and one side of the buckle (103) is movably connected to a limit block (104).

3. The automatic rolling forming device for daily-use ceramic blanks according to claim 1 is characterized in that: The number of the reinforcement mechanisms (10) is four, and the four reinforcement mechanisms (10) are arranged at equal distances on the outer wall of the mold plate (9).

4. The automatic rolling forming device for daily-use ceramic blanks according to claim 1 is characterized in that: A bearing (6) is fixedly mounted on the front of the workbench (1), and the workbench (1) is movably connected to a rotating shaft (7) via the bearing (6).

5. The automatic rolling forming device for daily-use ceramic blanks according to claim 1, characterized in that: A positioning groove is provided on the front side of the movable plate (8), and the movable plate (8) is movably connected to the mold plate (9) via the positioning groove and the positioning block (15).

Citation Information

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