Fermentation residue separating and filtering device
By designing a fermentation residue separation filter device including an inclined filter cartridge and a push-push separation mechanism, the problem of enzyme liquid waste during the vinegar production of papaya vinegar is solved, and efficient separation and recycling of enzyme liquid is achieved.
Patent Information
- Application Number
- CN202323542381.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2033-12-25
AI Technical Summary
During the vinegar production process of papaya vinegar, papaya residue contains enzyme liquid, and discarding it directly will cause waste of these enzyme liquids.
A fermentation residue separation filter device is designed, including a support frame and a filter cartridge arranged in an inclined shape. The filter cartridge is equipped with a filter partition and a push-up separation mechanism, and the papaya residue and the sealing assembly are pushed through the push-up separation mechanism. Realize the separation and discharge of enzyme liquid.
Effectively separate and recover the enzyme liquid in papaya residue, avoiding waste of resources, and at the same time, the efficient discharge of liquid is achieved through the design of tilting and filtering partitions.
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Figure CN222517841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fermentation residue separation, in particular to a fermentation residue separation and filtering device. Background Art
[0002] At present, with the improvement of people's consumption level, consumers' demand for edible vinegar is showing a diversified trend. Traditional grain fermented vinegar and blended vinegar have been unable to meet consumers' demand for deliciousness, nutrition and health to a certain extent. Small varieties of edible vinegar products with nutrition, health, functionality and convenience have shown a huge market space. Therefore, products made of papaya and other foods have appeared on the market, making edible vinegar have multiple functions, such as sterilization, disinfection and fishy removal. In addition, it also has the function of health care and dietotherapy.
[0003] In the process of making papaya vinegar, papaya needs to be fermented. The existing fermentation technology is mainly carried out in a fermentation tank. After the fermentation is completed, the papaya residue is filtered and discarded. However, most of the papaya residue still contains enzyme liquid. Directly discarding it will cause a waste of these enzyme liquids. Therefore, a fermentation residue separation and filtration device is proposed to solve the above problem. Utility Model Content
[0004] The main purpose of the utility model is to provide a fermentation residue separation and filtering device to solve the problem that most papaya residues still contain enzyme liquid and direct disposal will cause waste of the enzyme liquid.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a fermentation residue separation and filtering device, including a support frame and a filter cartridge arranged on the support frame in an inclined state, the filter cartridge is located at a high end and is open, and is provided with an openable sealing component for closing the opening, a filter baffle is arranged inside the filter cartridge, the filter baffle divides the cavity inside the filter cartridge into upper and lower parts, and the cavity located above is the separation cavity, and the cavity below is the drainage cavity, the filter cartridge is located at a low end and is provided with a drainage port connected to the drainage cavity, the filter cartridge is located at a low end and is also provided with a push separation mechanism extending into the separation cavity, and the top of the filter cartridge is also provided with a residue inlet connected to the separation cavity.
[0006] In the preferred embodiment, the openable sealing assembly includes a plurality of extension rods arranged on the end of the filter cartridge, a support plate is provided at the other end of the extension rod, the outer sliding sleeve of the extension rod is provided with a movable sealing plate that can close the opening, and a telescopic cylinder is provided through the support plate, the output end of which is connected to the movable sealing plate.
[0007] In a preferred embodiment, two embedded blocks are symmetrically arranged on one side of the movable sealing plate close to the filter cartridge, and an embedded groove corresponding to the embedded blocks is arranged on the open end of the filter cartridge;
[0008] The openable sealing component also includes an electric plug arranged on the outer wall surface of the embedding groove, and pin holes for the electric plug to pass through are arranged on the filter cartridge and the embedding block.
[0009] In a preferred embodiment, the push-to-release mechanism comprises a push-to-release assembly disposed through the filter cartridge at the lower end, and a drive assembly disposed at the top of the filter cartridge for driving the push-to-release assembly;
[0010] The push assembly includes a rotary bearing arranged at the lower end of the filter cartridge, an internal thread sleeve rotatably arranged in the rotary bearing, a screw having a thread penetrating through the internal thread sleeve and extending into the separation chamber, an extrusion push plate arranged at the front end of the screw and located in the separation chamber, and two limit sliders symmetrically arranged on the outside of the front end of the screw, the limit sliders are located at the rear side of the extrusion push plate, and a limit groove slidably connected to the limit slider is arranged on the inner wall surface of the filter cartridge;
[0011] The driving assembly comprises a driving motor arranged at the top of the lower end of the filter cartridge, a transmission gear arranged on the output shaft of the driving motor, and a driven gear arranged outside the internal thread sleeve and meshing with the transmission gear.
[0012] In a preferred embodiment, the threaded section of the screw is slightly larger than the length of the inner cavity of the filter cartridge, and the extrusion push plate can move to the outside of the opening of the filter cartridge.
[0013] In a preferred embodiment, the support frame includes a rear support frame and a front telescopic frame, and the outside of the filter cartridge is provided with a connecting plate hinged to the rear support frame and a slide rail slidably connected to the front telescopic frame.
[0014] In the preferred embodiment, the front telescopic frame includes a base plate, two hydraulic lifting cylinders symmetrically arranged on the base plate, a slider hingedly arranged on the output end of the hydraulic lifting cylinder, and a reinforcement plate arranged between the two hydraulic lifting cylinders, and the slider is slidably connected to the slide rail.
[0015] In a preferred embodiment, the cross-sections of the slider and the slide rail are both T-shaped, and a plurality of rotatable balls are arranged on the top of the slider.
[0016] In a preferred embodiment, the cross section of the filter partition is L-shaped, closing the open end of the filter cartridge of the drainage cavity.
[0017] In a preferred embodiment, a cleaning brush that fits the filter partition is provided at the bottom of the extrusion push plate.
[0018] The utility model provides a fermentation residue separation and filtering device, which pushes the papaya residue and the closed opening sealing component in the filter cylinder for extrusion through a pushing separation mechanism to achieve the effect of separating the enzyme liquid. At the same time, by tilting the filter cylinder and arranging a filter partition in the filter cylinder, gravity can be used to discharge the liquid from the discharge port along the discharge cavity. In addition, after the opening sealing component is opened, the papaya residue can be discharged by continuing to push the opening sealing component. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0020] Figure 1 It is the overall structure diagram of the utility model;
[0021] Figure 2 This is a cross-sectional structural diagram of the filter cartridge of the utility model;
[0022] Figure 3 It is a side structural sectional view of the utility model;
[0023] Figure 4 This is an exploded view of the connection structure between the front telescopic frame and the slide rail of the utility model;
[0024] Figure 5 This is a top exploded view of the connection structure between the telescopic frame and the slide rail of the utility model;
[0025] In the figure: support frame 1; rear support frame 11; front telescopic frame 12; hydraulic lifting cylinder 121; slider 122; ball 123; reinforcement plate 124; bottom plate 125; connecting plate 13; slide rail 14; filter cartridge 2; slag inlet 3; discharge port 4; filter baffle 5; opening seal assembly 6; extension rod 601; support plate 602; movable sealing plate 603; embedded block 604; telescopic cylinder 605; electric latch 606; push-pull separation mechanism 7; rotating bearing 701; internal threaded sleeve 702; screw 703; extrusion push plate 704; limit slider 705; limit groove 706; drive motor 707; transmission gear 708; driven gear 709. DETAILED DESCRIPTION
[0026] Example 1
[0027] like Figure 1-3As shown, a fermentation residue separation and filtration device comprises a support frame 1 and a filter cartridge 2 which is arranged on the support frame 1 in an inclined shape. The filter cartridge 2 is located at a high end and is open, and is provided with an openable sealing component 6 for closing the opening. A filter baffle 5 is fixedly provided inside the filter cartridge 2, and the filter baffle 5 separates the cavity inside the filter cartridge 2 into upper and lower parts, and the cavity located above is a separation cavity, and the cavity below is a drainage cavity. A drainage port 4 which is connected to the drainage cavity is provided at the lower end of the filter cartridge 2, and a push separation mechanism 7 which extends into the separation cavity is also provided at the lower end of the filter cartridge 2. A residue inlet 3 which is connected to the separation cavity is also provided at the top of the filter cartridge 2.
[0028] When in use, the papaya residue is poured into the filter cartridge 2 through the residue inlet 3, and the pushing and separating mechanism 7 is used to push the papaya residue and squeeze it against the openable sealing component 6 in a closed state, so that the liquid in the papaya residue is squeezed out, and under the action of gravity, the liquid passes through the filter partition 5 and flows out from the drainage port 4 along the drainage cavity. After the squeezing is completed, the openable sealing component 6 is opened, and the pushing and separating mechanism 7 is continued to be used to push the papaya residue, so that the papaya residue is discharged from the open end of the filter cartridge 2. At the same time, the pushing and separating mechanism 7 can scrape the residue above the filter partition 5 clean during this process.
[0029] It should be noted that the cross section of the filter partition 5 is L-shaped, which closes the open end of the filter cartridge 2 of the drainage cavity to prevent the papaya residue pushed out from the open end from entering the drainage cavity.
[0030] In the preferred embodiment, the openable sealing assembly 6 includes a plurality of extension rods 601 fixedly mounted on the end of the filter cartridge 2, and the number of extension rods 601 is not less than two. In the present embodiment, the number of extension rods 601 is two, and they are symmetrically arranged on the end of the filter cartridge 2. A support plate 602 is fixedly mounted on the other end of the extension rod 601. The external sliding sleeve of the extension rod 601 is provided with a movable sealing plate 603 that can close the opening. The diameter of the movable sealing plate 603 is larger than the diameter of the filter cartridge 2, and a sleeve hole corresponding to the extension rod 601 is provided thereon. A telescopic oil cylinder 605 whose output end is connected to the movable sealing plate 603 is penetrated through the support plate 602.
[0031] When in use, the movable sealing plate 603 is driven to slide on the extension rod 601 by the extension and retraction of the output end of the telescopic oil cylinder 605, thereby achieving the effect of closing or opening the opening of the filter cartridge 2.
[0032] In the preferred embodiment, two embedded blocks 604 are symmetrically fixed on one side of the movable sealing plate 603 close to the filter cartridge 2. In this embodiment, the two embedded blocks 604 are symmetrically arranged on the filter cartridge 2, and the embedded blocks 604 are arc-shaped and matched with the end of the filter cartridge 2. The open end of the filter cartridge 2 is provided with an embedded groove corresponding to the embedded block 604. When the movable sealing plate 603 closes the opening of the filter cartridge 2, the embedded block 604 is embedded in the embedded groove.
[0033] The openable sealing assembly 6 also includes an electric latch 606 fixed on the outer wall of the embedding groove. Pin holes for the electric latch 606 to pass through are provided on the filter cartridge 2 and the embedding block 604, which are used to lock the movable sealing plate 603 when the movable sealing plate 603 closes the opening of the filter cartridge 2.
[0034] In a preferred embodiment, the push-and-release mechanism 7 includes a push assembly disposed through the filter cartridge 2 at the lower end, and a drive assembly disposed at the top of the filter cartridge 2 for driving the push assembly;
[0035] The push assembly includes a rotary bearing 701 fixedly mounted at the lower end of the filter cartridge 2, an internal threaded sleeve 702 rotatably mounted in the rotary bearing 701, a screw 703 with threads extending through the internal threaded sleeve 702 to the separation chamber, an extrusion push plate 704 fixedly mounted at the front end of the screw 703 and located in the separation chamber, and two symmetrically fixed limit sliders 705 on the outside of the front end of the screw 703, the limit slider 705 is located at the rear side of the extrusion push plate 704, a limit groove 706 slidably connected to the limit slider 705 is provided on the inner wall surface of the filter cartridge 2, the limit slider 705 is slidably connected to the limit groove 706, and the shape of the extrusion push plate 704 is adapted to the shape of the separation chamber;
[0036] The driving assembly includes a driving motor 707 fixed to the top of the lower end of the filter cartridge 2 , a transmission gear 708 arranged on the output shaft of the driving motor 707 , and a driven gear 709 fixed to the outside of the internal threaded sleeve 702 and meshing with the transmission gear 708 .
[0037] When in use, the driving motor 707 utilizes the transmission relationship between the transmission gear 708 and the driven gear 709 to drive the internal thread sleeve 702 to rotate in the rotary bearing 701, so that the screw 703 moves forward or backward under the restriction of the limiting slider 705 and the limiting groove 706, thereby achieving the effect of pushing the extrusion push plate 704 to move in the separation chamber.
[0038] In the preferred embodiment, the threaded section of the screw 703 is slightly larger than the length of the inner cavity of the filter cartridge 2, and the extrusion push plate 704 can move to the outside of the opening of the filter cartridge 2, thereby facilitating the extrusion of the papaya residue in the separation cavity.
[0039] In a preferred embodiment, a cleaning brush that fits the filter baffle 5 is provided at the bottom of the extrusion push plate 704 for cleaning the filter baffle 5 during movement.
[0040] Example 2
[0041] Further illustrate with reference to Example 1, Figure 4-5 As shown in the structure, the support frame 1 includes a rear support frame 11 and a front telescopic frame 12, and the outside of the filter cartridge 2 is provided with a connecting plate 13 hinged to the rear support frame 11 and a slide rail 14 slidably connected to the front telescopic frame 12, so as to facilitate the adjustment of the inclination angle of the filter cartridge 2 by telescoping the front telescopic frame 12.
[0042] In the preferred embodiment, the front telescopic frame 12 includes a base plate 125, two hydraulic lifting cylinders 121 symmetrically fixed on the base plate 125, a slider 122 hingedly arranged on the output end of the hydraulic lifting cylinder 121, and a reinforcement plate 124 fixed between the two hydraulic lifting cylinders 121. Two slide rails 14 symmetrically fixed on the outside of the filter cartridge 2 are slidably connected to the slider 122.
[0043] In addition, the cross-sections of the slider 122 and the slide rail 14 are both T-shaped, and a plurality of balls 123 are rotatably disposed at the top of the slider 122 .
[0044] When in use, the hydraulic lifting cylinder 121 is extended and retracted to make the slider 122 slide in the slide rail 14, so that the filter cartridge 2 rotates around the hinge point of the rear support frame 11, thereby adjusting the inclination angle of the filter cartridge 2. The ball 123 can effectively reduce the friction of the slider 122 during sliding.
[0045] In this example, the rear support frame 11 is composed of a bottom plate and an H-shaped support frame fixed on the bottom plate, and the outside of the filter cartridge 2 is provided with two connecting plates 13 hinged to the top end of the H-shaped support frame.
[0046] The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.
Claims
1. A fermentation residue separation and filtration device, characterized in that: The invention comprises a support frame (1) and a filter cartridge (2) arranged on the support frame (1) in an inclined manner, wherein one end of the filter cartridge (2) located at a high position is open and is provided with an openable sealing component (6) for sealing the opening, a filter baffle (5) is provided inside the filter cartridge (2), the filter baffle (5) separates the cavity inside the filter cartridge (2) into upper and lower parts, the cavity located at the upper part is a separation cavity, and the cavity located at the lower part is a drainage cavity, a drainage port (4) connected to the drainage cavity is provided at one end of the filter cartridge (2) located at a low position, a push separation mechanism (7) extending into the separation cavity is also provided at one end of the filter cartridge (2) located at a low position, and a slag inlet (3) connected to the separation cavity is also provided at the top end of the filter cartridge (2).
2. A fermentation residue separation and filtration device according to claim 1, characterized in that: The openable sealing assembly (6) comprises a plurality of extension rods (601) arranged on the end of the filter cartridge (2); a support plate (602) is arranged at the other end of the extension rod (601); a movable sealing plate (603) capable of closing the opening is slidably sleeved on the outside of the extension rod (601); and a telescopic oil cylinder (605) is provided through the support plate (602) and the output end is connected to the movable sealing plate (603).
3. A fermentation residue separation and filtration device according to claim 2, characterized in that: Two embedding blocks (604) are symmetrically arranged on one side of the movable sealing plate (603) close to the filter cartridge (2), and an embedding groove corresponding to the embedding blocks (604) is arranged on the open end of the filter cartridge (2); The openable sealing component (6) further comprises an electric plug (606) arranged on the outer wall surface of the embedding groove, and pin holes for the electric plug (606) to pass through are arranged on the filter cartridge (2) and the embedding block (604).
4. A fermentation residue separation and filtration device according to any one of claims 1 to 3, characterized in that: The push-and-release mechanism (7) comprises a push assembly disposed through the filter cartridge (2) at the lower end, and a drive assembly disposed at the top of the filter cartridge (2) for driving the push assembly; The push assembly comprises a rotary bearing (701) arranged at the lower end of the filter cartridge (2), an internal thread sleeve (702) rotatably arranged in the rotary bearing (701), a screw (703) with threads passing through the internal thread sleeve (702) and extending into the separation chamber, an extrusion push plate (704) arranged at the front end of the screw (703) and located in the separation chamber, and two limit sliders (705) symmetrically arranged on the outside of the front end of the screw (703), the limit sliders (705) being located at the rear side of the extrusion push plate (704), and a limit groove (706) slidably connected to the limit slider (705) being arranged on the inner wall surface of the filter cartridge (2); The driving assembly comprises a driving motor (707) arranged at the top of the lower end of the filter cartridge (2), a transmission gear (708) arranged on the output shaft of the driving motor (707), and a driven gear (709) arranged outside the internal thread sleeve (702) and meshing with the transmission gear (708).
5. The fermentation residue separation and filtration device according to claim 1, characterized in that: The support frame (1) comprises a rear support frame (11) and a front telescopic frame (12), and the outside of the filter cartridge (2) is provided with a connecting plate (13) hingedly connected to the rear support frame (11) and a slide rail (14) slidably connected to the front telescopic frame (12).
6. A fermentation residue separation and filtration device according to claim 5, characterized in that: The front telescopic frame (12) comprises a base plate (125), two hydraulic lifting cylinders (121) symmetrically arranged on the base plate (125), a sliding block (122) hingedly arranged on the output end of the hydraulic lifting cylinder (121), and a reinforcing plate (124) arranged between the two hydraulic lifting cylinders (121), wherein the sliding block (122) is slidably connected to the slide rail (14).
7. A fermentation residue separation and filtration device according to claim 6, characterized in that: The cross-sections of the slider (122) and the slide rail (14) are both T-shaped, and a plurality of rotatable balls (123) are provided at the top of the slider (122).
8. The fermentation residue separation and filtration device according to claim 1, characterized in that: The cross section of the filter partition (5) is L-shaped and closes the open end of the filter cartridge (2) of the drainage cavity.
9. The fermentation residue separation and filtration device according to claim 4, characterized in that: A cleaning brush that fits the filter partition (5) is provided at the bottom of the extrusion push plate (704).
Citation Information
Cited By
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