Duplicate gear grinding device
By designing liquid collecting tanks, filters, scrapers and drive devices in the gear grinding device, the problem of low grinding efficiency of gear grinding devices is solved, efficient cooling liquid filtration and debris treatment are achieved, cost reduction and equipment service life is extended.
Patent Information
- Application Number
- CN202420593349.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing gear grinding devices have low grinding efficiency during long-term use, mainly due to the need to regularly shut down to clean the debris on the filter.
A double gear grinding device is designed, including a liquid collection tank, a filter net, a scraper and a drive device. The coolant is filtered through the filter net, and the debris on the filter net are centrally processed by using the scraper and a drive device to extend the use time of the filter net.
It improves the efficiency of grinding work, reduces grinding costs, extends the service life of the filter, and simplifies subsequent cleaning work.
Smart Images
Figure CN222552363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to gear processing equipment, in particular to a double gear grinding device. Background Art
[0002] Gear grinding is a gear processing technology that primarily uses a grinding wheel to grind the gears, thereby achieving a refined tooth profile and achieving higher precision and surface flatness. In existing gear grinding processes, coolant is sprayed onto the grinding area. Many manufacturers, in order to reuse the sprayed coolant, use filters to filter out debris from the coolant. This requires regular machine downtime to clean the filter, reducing the efficiency of the entire grinding process. Consequently, existing gear grinding devices suffer from low grinding efficiency over extended periods of use. Utility Model Content
[0003] The purpose of the utility model is to provide a double gear grinding device, which has the advantage of high working efficiency.
[0004] The technical solution of the utility model is as follows: a double gear grinding device comprises a base, a grinding wheel arranged on the base, a grinding motor for driving the grinding wheel to rotate and a positioning seat for fixing the gear; a liquid collecting tank located on the base is provided between the grinding wheel and the positioning seat, and a filter is provided in the liquid collecting tank; a scraper is provided on the top surface of the filter, and one end of the scraper is connected to a driving device for driving the scraper to reciprocate on the filter; a gantry is provided above the liquid collecting tank, and a spray head for spraying the grinding position is installed on the gantry; the spray head is connected to A liquid supply tank is located on one side of the base, and the liquid supply tank is connected to the liquid collecting tank; a translation device for driving the positioning seat to move is connected to the positioning seat; the sprayed coolant can be filtered by using a filter to filter out debris in the coolant, and then the filtered coolant is circulated back to the liquid supply tank for reuse, thereby reducing the grinding cost; and the setting of the drive device and the scraper can centrally process the debris on the filter, extend the service life of the filter, improve work efficiency, and facilitate subsequent cleaning.
[0005] In the aforementioned double gear grinding device, a dirt collecting plate is provided on the inner side wall of the liquid collecting tank at positions corresponding to both ends of the filter screen, and the dirt collecting plate is arranged in an inclined shape; a waterproof sealing ring is sleeved on the dirt collecting plate.
[0006] In the aforementioned double-gear grinding device, the driving device includes a ball screw and a slide rail symmetrically arranged on both sides of the liquid collection tank slot, and sliders are slidably installed on the ball screw and the slide rail; the side of the scraper is tightly installed on the slider; the end of the ball screw is connected to the servo motor, and the outer side of the ball screw and the servo motor is sleeved with a protective cover; the slide rail is also sleeved with a protective cover; the setting of the protective cover can protect the servo motor, ball screw, etc., thereby extending the service life.
[0007] In the aforementioned double gear grinding device, a plurality of evenly distributed heat dissipation holes are provided on the side of the protective cover close to the servo motor; channels are provided on the side of the protective cover facing the other protective cover; the setting of the heat dissipation holes on the protective cover can ensure the heat dissipation effect of the servo motor.
[0008] In the aforementioned double gear grinding device, the translation device includes a translation cylinder arranged on a base, and a translation seat is connected to the translation cylinder; a rotating motor is arranged on the top surface of the translation seat, and the rotating motor is connected to the positioning seat; translation rails are arranged on both sides of the translation cylinder, and a translation groove cooperating with the translation rails is provided on the bottom surface of the translation seat.
[0009] In the aforementioned double gear grinding device, two symmetrically distributed auxiliary positioning cylinders are provided on the top surface of the positioning seat, and the auxiliary positioning cylinders are connected to auxiliary positioning parts; a concave surface is provided on the side of the auxiliary positioning part facing the positioning seat, and a groove is provided on the concave surface; a blast pipe is provided in the groove, and a plurality of evenly distributed air outlets are provided on the blast pipe; the auxiliary positioning parts can be used to position the gears from the outside, thereby ensuring the grinding effect of the gears; the setting of the blast pipe can also blow the gears dry, further improving work efficiency.
[0010] In the aforementioned double gear grinding device, a prism-shaped positioning piece is provided on the top surface of the positioning seat, and a strip-shaped protrusion is provided on the side of the positioning piece; the prism-shaped structure of the positioning piece can be better applied to the positioning work of different gears, thereby expanding the scope of application.
[0011] Compared with the prior art, the present invention improves the existing gear grinding device. By providing a liquid collecting tank on the base, the liquid collecting tank is connected to the spray head through a liquid supply box, and the filter screen is provided in the extrusion tank, the sprayed coolant can be filtered first, and the debris in the coolant can be filtered out, and then the filtered coolant is circulated back to the liquid supply box for reuse, thereby achieving the purpose of reducing the grinding cost; the scraper provided on the top surface of the filter screen and the driving device connected to the scraper enable the entire scraper to reciprocate on the filter screen, thereby achieving the purpose of centralized processing of the debris filtered out of the filter screen, which not only facilitates subsequent cleaning work, but also reduces the frequency of regular cleaning of the filter screen, thereby improving work efficiency; at the same time, by connecting a translation device to the positioning seat, the translation device can drive the positioning seat and the gear to move, so as to facilitate the grinding work of the gear and facilitate use. In addition, the utility model is also provided with a dirt collecting plate connected to one end of the filter screen, which can be used to centrally organize the debris scraped by the scraper, thereby facilitating the subsequent cleaning work; and the waterproof sealing ring sleeved on the dirt collecting plate can prevent the debris from falling to the bottom surface of the liquid collecting tank; the two ends of the scraper are fixed by arranging a slide rail and a ball screw to ensure the stable operation of the scraper; and the protective cover covering the outside of the ball screw and the slide rail can provide waterproof protection for the ball screw, servo motor and slide rail, thereby preventing the coolant from splashing onto the ball screw, servo motor and slide rail during grinding and causing damage, thereby extending the service life; The side of the protective cover is provided with heat dissipation holes, which can ensure the heat dissipation of the servo motor and ensure the heat dissipation effect; by providing an auxiliary positioning member on the top surface of the rotating seat, the gear can be positioned from the outside by using the auxiliary positioning member, ensuring the grinding effect of the gear; and the setting of the blast pipe on the auxiliary positioning member can cool and dry the ground part during the grinding process, thereby eliminating the need for subsequent cleaning work and improving work efficiency; by providing a prism-shaped positioning member in the middle of the positioning seat, the prism-shaped structure of the positioning member can be better adapted to the positioning work of different gears, expanding the scope of application. Therefore, the utility model can not only improve work efficiency, but also has the advantages of low grinding cost, easy cleaning, easy use, long service life, good grinding effect, high structural stability and a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 It is a side view of the utility model;
[0014] Figure 3 It is a top view of the utility model;
[0015] Figure 4 yes Figure 1 A partial enlarged view of point A in the middle.
[0016] The marks in the accompanying drawings are: 1-base, 2-grinding wheel, 3-grinding motor, 4-positioning seat, 5-liquid collecting tank, 6-filter, 7-scraper, 8-gantry, 9-sprinkler head, 10-liquid supply tank, 11-dirt collecting plate, 12-waterproof sealing ring, 13-ball screw, 14-slide rail, 15-slider, 16-servo motor, 17-protective cover, 18-heat dissipation hole, 19-translational cylinder, 20-translational seat, 21-rotating motor, 23-translational slide rail, 24-auxiliary positioning cylinder, 25-blast pipe, 26-positioning part. DETAILED DESCRIPTION
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0018] Example. A double gear grinding device is constructed as follows Figures 1 to 4 As shown, it includes a base 1, a grinding wheel 2 arranged on the base 1, a grinding motor 3 for driving the grinding wheel 2 to rotate and a positioning seat 4 for fixing the gear, a liquid collecting tank 5 located on the base 1 is provided between the grinding wheel 2 and the positioning seat 4, and a filter screen 6 is provided in the liquid collecting tank 5; a scraper 7 is provided on the top surface of the filter screen 6, and one end of the scraper 7 is connected to a driving device for driving the scraper 7 to reciprocate on the filter screen 6; a gantry 8 is provided above the liquid collecting tank 5, and a spray head 9 for spraying the grinding position is installed on the gantry 8; the spray head 9 is connected to a liquid supply tank 10 located on one side of the base 1, and the liquid supply tank 10 is connected to the liquid collecting tank 5; the positioning seat 4 is connected to a translation device for driving the positioning seat 4 to move.
[0019] On the inner wall of the liquid collecting tank 5, there are provided with a sewage collecting plate 11 at the positions of the two ends of the filter screen 6, and the sewage collecting plate 11 is arranged in an inclined shape; a waterproof sealing ring 12 is sleeved on the sewage collecting plate 11; the driving device includes a ball screw 13 and a slide rail 14 symmetrically arranged on both sides of the notch of the liquid collecting tank 5, and a slider 15 is slidably mounted on the ball screw 13 and the slide rail 14; the side of the scraper 7 is tightly mounted on the slider 15; the end of the ball screw 13 is connected to the servo motor 16, and the outer side of the ball screw 13 and the servo motor 16 is sleeved with a protective cover 17; the slide rail 14 is also sleeved with a protective cover 17; a plurality of evenly distributed heat dissipation holes 18 are provided on the side of the protective cover 17 close to the servo motor 16; a channel is provided on the side of the protective cover 17 facing the other protective cover 17; the The translation device includes a translation cylinder 19 arranged on the base 1, and the translation seat 20 is connected to the translation cylinder 19; a rotating motor 21 is arranged on the top surface of the translation seat 20, and the rotating motor 21 is connected to the positioning seat 4; translation rails 23 are arranged on both sides of the translation cylinder 19, and a translation groove cooperating with the translation rails 23 is provided on the bottom surface of the translation seat 20; two symmetrically distributed auxiliary positioning cylinders 24 are provided on the top surface of the positioning seat 4, and the auxiliary positioning cylinders 24 are connected to the auxiliary positioning parts; a concave surface is provided on the side of the auxiliary positioning part facing the positioning seat 4, and a groove is provided on the concave surface; a blast pipe 25 is provided in the groove, and a plurality of evenly distributed air outlets are provided on the blast pipe 25; a prism-shaped positioning part 26 is provided on the top surface of the positioning seat 4, and a strip-shaped protrusion is provided on the side of the positioning part 26.
[0020] Working principle: When performing the grinding work, first connect the entire device to the external safe mains power, and put the gear to be processed on the positioning piece 26, and at the same time add a certain amount of coolant into the liquid supply tank 10; then control the auxiliary positioning cylinder 24 to start, and after the auxiliary positioning cylinder 24 is started, it will drive the auxiliary positioning piece to move toward the gear, so that the two auxiliary positioning pieces can further assist in positioning the gear from the outside of the gear; then control the grinding motor 3, the translation cylinder 19 and the blower connected to the blower pipe 25 to start, After the grinding motor 3 is started, it will drive the grinding wheel 2 to rotate; and after the translation cylinder 19 is started, it will drive the translation seat 20 to move toward the liquid collecting tank 5. During the movement of the translation seat 20, it will move the positioning seat 4 and the gear on the positioning seat 4 together, and finally make the gear contact with the grinding wheel 2, and use the grinding wheel 2 to grind the gear; during the grinding process, the water pump on the liquid supply tank 10 is always controlled to lift the internal coolant to the spray head 9, and the spray head 9 is used to spray the grinding position on the gear for cooling. The liquid will flow to the filter screen 6 on the liquid collecting tank 5, and the filter screen 6 will be used to filter the debris carried by the coolant, and the filtered coolant will flow into the liquid supply tank 10 through the position where the bottom end of the liquid collecting tank 5 is connected to the liquid supply tank 10 for reuse, thereby reducing the grinding cost; when the grinding of one position of the gear is completed, the translation cylinder 19 is first controlled to stop, so that the translation seat 20 drives the gear to separate from the grinding wheel 2, and then the rotation motor 21 is controlled to start for a certain time according to the position that needs to be ground. The rotation motor 21 starts After that, it will drive the rotating seat 22 to rotate, and after the rotating seat 22 rotates, it will drive the gear to rotate. After it rotates to a suitable angle, the translation cylinder 19 is controlled to start again. After the translation cylinder 19 is started, it will push the gear to contact the grinding wheel 2 again to perform grinding. Repeat this action until all positions on the gear are ground. During the whole process, the gas in the blast pipe 25 will blow air onto the gear through the air outlet, so that the coolant on the surface of the gear can be dried, and there is no need for subsequent drying work, which improves work efficiency.
[0021] When there is a lot of debris filtered on the filter 6 and it affects the filtration rate, it is only necessary to control the servo motor 16 to start in the forward direction. After the servo motor 16 starts in the forward direction, it will drive the ball screw 13 to rotate. After the ball screw 13 rotates, it will drive the slider 15 to move toward the dirt collecting plate 11. During the movement of the slider 15, the scraper 7 will be driven to move. During the movement of the scraper 7, the slider 15 at the other end of the scraper 7 will be moved to slide on the slide rail 14, so that the scraper 7 can be stably scraped on the filter 6. During the movement of the scraper 7, the debris on the filter 6 will be scraped onto the dirt collecting plate 11; thereby, the filtration rate of the filter 6 can be guaranteed and the work efficiency is improved.
Claims
1. A double gear grinding device, comprising a base (1), a grinding wheel (2) arranged on the base (1), a grinding motor (3) for driving the grinding wheel (2) to rotate, and a positioning seat (4) for fixing the gear, characterized in that: A liquid collecting tank (5) located on the base (1) is provided between the grinding wheel (2) and the positioning seat (4), and a filter screen (6) is provided in the liquid collecting tank (5); a scraper (7) is provided on the top surface of the filter screen (6), and one end of the scraper (7) is connected to a driving device for driving the scraper (7) to reciprocate on the filter screen (6); a gantry (8) is provided above the liquid collecting tank (5), and a spray head (9) for spraying the grinding position is installed on the gantry (8); the spray head (9) is connected to a liquid supply box (10) located on a side surface of the base (1), and the liquid supply box (10) is connected to the liquid collecting tank (5); and a translation device for driving the positioning seat (4) to move is connected to the positioning seat (4).
2. The double gear grinding device according to claim 1, characterized in that: A dirt collecting plate (11) is arranged on the inner wall of the liquid collecting tank (5) at positions corresponding to the two ends of the filter screen (6), and the dirt collecting plate (11) is arranged in an inclined shape; a waterproof sealing ring (12) is sleeved on the dirt collecting plate (11).
3. The double gear grinding device according to claim 1, characterized in that: The driving device comprises a ball screw (13) and a slide rail (14) symmetrically arranged on both sides of the notch of the liquid collecting tank (5); a slider (15) is slidably mounted on the ball screw (13) and the slide rail (14); the side of the scraper (7) is tightly mounted on the slider (15); the end of the ball screw (13) is connected to a servo motor (16); the outer sides of the ball screw (13) and the servo motor (16) are sleeved with a protective cover (17); and the slide rail (14) is also sleeved with a protective cover (17).
4. The double gear grinding device according to claim 3, characterized in that: A plurality of evenly distributed heat dissipation holes (18) are provided on the side of the protective cover (17) close to the servo motor (16); and a channel is provided on the side of the protective cover (17) facing the other protective cover (17).
5. The double gear grinding device according to claim 1, characterized in that: The translation device comprises a translation cylinder (19) arranged on a base (1), and a translation seat (20) is connected to the translation cylinder (19); a rotating motor (21) is arranged on the top surface of the translation seat (20), and the rotating motor (21) is connected to the positioning seat (4); translation rails (23) are arranged on both sides of the translation cylinder (19), and a translation groove matching the translation rails (23) is arranged on the bottom surface of the translation seat (20).
6. The double gear grinding device according to claim 5, characterized in that: Two symmetrically distributed auxiliary positioning cylinders (24) are arranged on the top surface of the positioning seat (4), and an auxiliary positioning piece is connected to the auxiliary positioning cylinder (24); a concave surface is arranged on the side of the auxiliary positioning piece facing the positioning seat (4), and a groove is arranged on the concave surface; a blast pipe (25) is arranged in the groove, and a plurality of evenly distributed air outlets are arranged on the blast pipe (25).
7. The double gear grinding device according to any one of claims 1 to 6, characterized in that: A prism-shaped positioning piece (26) is provided on the top surface of the positioning seat (4), and a strip-shaped protrusion is provided on the side surface of the positioning piece (26).