Coil soldering equipment and wireless charger production line
By introducing coil soldering equipment with a second cutting mechanism on the wireless charger production line, the problem of excessive pins caused by dispersed heads after the coil pin solder is solved, ensuring the normal progress of subsequent soldering and improving product quality.
Patent Information
- Application Number
- CN202420538042.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-19
AI Technical Summary
During the production process of wireless chargers, the head of the coil pins is sometimes dispersed after soldering, resulting in too large pins, affecting the subsequent normal soldering with the circuit board.
A coil soldering device is designed, including a first cutting mechanism, a soldering mechanism and a second cutting mechanism. The first cutting mechanism is used to cut the coil pins, the soldering mechanism is used to solder, and the second cutting mechanism is used to cut the pin head after soldering to prevent it from being too large.
Through the cutting of the second cutting mechanism, the head of the coil pin is effectively prevented from being too large, ensuring the normal progress of subsequent welding, and improving the product quality of the wireless charger.
Smart Images

Figure CN222552757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wireless chargers, and in particular to a coil soldering device and a wireless charger production line. Background Art
[0002] A wireless charger usually includes a circuit board, a magnetic board, and a plurality of coils bonded to the magnetic board, and the pins of the coils are welded to the circuit board. In the prior art, the wireless charger production line includes soldering equipment, assembly equipment, and drying equipment. During the production process, the soldering equipment solders the pins of the coils, and then the assembly equipment assembles the plurality of coils after soldering by bonding them to the magnetic board, and then the drying equipment dries the glue to fix the coils on the magnetic board. At present, the soldering equipment generally includes a pin cutting mechanism, a soldering mechanism, and a conveying mechanism. The soldering mechanism includes a robotic arm and a tin furnace. During the soldering process, the conveying mechanism first conveys the coil to the pin cutting mechanism to reduce the excess length of the coil pins, and then the conveying mechanism conveys the coil to the soldering mechanism, and then the robotic arm immerses the coil pins into the tin liquid of the tin furnace for soldering. After the coil soldering is completed, the conveying mechanism conveys the coil to the assembly equipment. Among them, the coil used in the wireless charger is usually formed by winding multiple strands of wire. In the actual soldering process, it is found that the heads of the coil pins are sometimes scattered, resulting in the pin heads of the coils being too large after soldering, which affects the subsequent normal soldering of the coil pins and the circuit board. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a coil soldering device, which can cut the head of the pin of the coil after soldering by a second cutting mechanism, thereby preventing the pin head of the coil from being too large to affect subsequent welding.
[0004] The utility model also provides a wireless charger production line with the coil soldering device.
[0005] According to the first aspect of the present utility model, the coil soldering equipment includes a frame, a first cutting mechanism, a soldering mechanism and a second cutting mechanism, the frame is provided with a conveying mechanism, and the frame is sequentially arranged with a first cutting station, a soldering station and a second cutting station along the length direction of the conveying mechanism, the conveying mechanism is provided with a fixture for clamping the coil, and the conveying mechanism can sequentially convey the fixture to the first cutting station, the soldering station and the second cutting station; the first cutting mechanism is used to cut the pins of the coil, and the first cutting mechanism is installed at the first cutting station; the soldering mechanism is used to solder the pins of the coil, and the soldering mechanism is installed at the soldering station; the second cutting mechanism is used to cut the heads of the pins of the coil after soldering, and the second cutting mechanism is installed at the second cutting station, and the first cutting mechanism and the second cutting mechanism are located on the same side of the conveying mechanism.
[0006] The coil soldering equipment according to the embodiment of the utility model has at least the following beneficial effects: during the operation of the coil soldering equipment provided by the utility model, the conveying mechanism conveys the fixture clamping the coil to the first cutting station, the soldering station and the second cutting station in sequence, wherein the first cutting mechanism can cut the pins of the coil on the first cutting station to make the pins of the coil have an appropriate length, the soldering mechanism can solder the pins of the coil, and after soldering is completed, the heads of the pins of the coil after soldering can be cut and removed by the second cutting mechanism, thereby preventing the pin heads of the coil from being too large to affect subsequent welding.
[0007] According to some embodiments of the utility model, a first position adjustment mechanism is arranged between the first cutting mechanism and the frame, and the first position adjustment mechanism can adjust the distance between the first cutting mechanism and the clamp located at the first cutting station; a second position adjustment mechanism is arranged between the second cutting mechanism and the frame, and the second position adjustment mechanism can adjust the distance between the second cutting mechanism and the clamp located at the second cutting station.
[0008] According to some embodiments of the present invention, the first position adjustment mechanism and the second position adjustment mechanism are both configured as multi-degree-of-freedom mobile platforms.
[0009] According to some embodiments of the utility model, the conveying mechanism is provided with guide baffles on both sides in the width direction for guiding the clamp, the first cutting station is provided with a first intercepting mechanism, and the second cutting station is provided with a second intercepting mechanism, wherein when the conveying mechanism conveys the clamp, the clamp slides along the guide baffles, the first intercepting mechanism can stop the clamp at the first cutting station, and the second intercepting mechanism can stop the clamp at the second cutting station.
[0010] According to some embodiments of the utility model, the first interception mechanism includes a first drive device and a first pressure plate, the first drive device is installed on the frame and connected to the first pressure plate, the first pressure plate is located on the upper side of the conveying mechanism, and the first drive device can drive the first pressure plate to rise and fall to loosen or press the clamp located on the first cutting station; the second interception mechanism includes a second drive device and a second pressure plate, the second drive device is installed on the frame and connected to the second pressure plate, the second pressure plate is located on the upper side of the conveying mechanism, and the second drive device can drive the second pressure plate to rise and fall to loosen or press the clamp located on the second cutting station.
[0011] According to some embodiments of the utility model, the second cutting mechanism includes a third driving device and two cutter heads distributed up and down, wherein the third driving device is located on the side of the cutter head away from the conveying mechanism, and the third driving device is transmission connected to the two cutter heads, and the third driving device can drive the two cutter heads to move relative to each other to get closer or farther away, wherein the blades of the two cutter heads are arranged in a horizontal direction, and after the two cutter heads get closer to each other, the blades of the two cutter heads are flush and in contact with each other.
[0012] According to some embodiments of the present invention, the soldering mechanism includes a soldering robot arm and a tin furnace, the soldering robot arm and the tin furnace are arranged along the width direction of the conveying mechanism, and the soldering robot arm is located on a side of the conveying mechanism away from the first cutting mechanism.
[0013] According to some embodiments of the utility model, the frame is provided with a laser peeling device, the laser peeling device and the first cutting mechanism are located on the same side of the conveying mechanism, and the laser peeling device is located between the soldering mechanism and the first cutting mechanism.
[0014] According to some embodiments of the utility model, the frame is provided with a cooling device, which is used to cool the pins of the coil. The cooling device and the laser peeling device are located on the same side of the conveying mechanism, and the cooling device is located between the laser peeling device and the soldering mechanism.
[0015] The wireless charger production line according to the second aspect of the embodiment of the utility model includes the above-mentioned coil soldering equipment.
[0016] The wireless charger production line according to the embodiment of the utility model has at least the following beneficial effects: the coil soldering equipment can cut the pin heads of the coil after soldering through the second cutting mechanism, thereby preventing the pin heads of the coil from being too large to affect subsequent welding, thereby ensuring the product quality of the wireless charger.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 A schematic diagram of a coil soldering device according to an embodiment of the utility model;
[0020] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0021] Figure 3 for Figure 1 A schematic diagram of a second cutting mechanism of a coil soldering device is shown;
[0022] Figure 4 for Figure 1 Enlarged view of point B in the middle.
[0023] Reference numerals:
[0024] Frame 100, conveying mechanism 210, guide baffle 211, clamp 220, first cutting mechanism 310, scissors 311, fourth driving device 312, first intercepting mechanism 320, first driving device 321, first pressing plate 322, soldering mechanism 400, soldering robot arm 410, tin furnace 420, second cutting mechanism 510, third driving device 511, cutter head 512, blade 5121, second intercepting mechanism 520, second driving device 521, second pressing plate 522, first position adjustment mechanism 600, first cross slide 610, angle adjustment device 620, second position adjustment mechanism 700, second cross slide 710, second horizontal movable platform 720, laser peeling device 800, cooling device 900. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0026] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0029] Reference Figures 1 to 4 According to the coil soldering equipment of the first embodiment of the utility model, the coil soldering equipment comprises a frame 100, a first cutting mechanism 310, a soldering mechanism 400 and a second cutting mechanism 510. The frame 100 is provided with a conveying mechanism 210. The frame 100 is sequentially arranged with a first cutting station, a soldering station and a second cutting station along the length direction of the conveying mechanism 210. The conveying mechanism 210 is provided with a fixture 220 for clamping the coil. The conveying mechanism 210 can sequentially convey the fixture 220 to the first cutting station, the soldering station and the second cutting station; the first cutting mechanism 310 is used to cut the pins of the coil, and the first cutting mechanism 310 is installed at the first cutting station; the soldering mechanism 400 is used to solder the pins of the coil, and the soldering mechanism 400 is installed at the soldering station; the second cutting mechanism 510 is used to cut the head of the pin of the coil after soldering, and the second cutting mechanism 510 is installed at the second cutting station. The first cutting mechanism 310 and the second cutting mechanism 510 are located on the same side of the conveying mechanism 210.
[0030] During the operation of the coil soldering equipment provided by the utility model, the conveying mechanism 210 can sequentially convey the fixture 220 with the coil to the first cutting station, the soldering station and the second cutting station, wherein the first cutting mechanism 310 can cut the pins of the coil on the first cutting station to make the pins of the coil have an appropriate length, the soldering mechanism 400 can solder the pins of the coil, and after the soldering is completed, the heads of the pins of the soldered coil can be cut by the second cutting mechanism 510, thereby preventing the pin heads of the coil from being too large and affecting subsequent welding. Among them, after the coil is cut by the second cutting mechanism 510, since the pins have been soldered, the ends of the pins will no longer be dispersed, and the solder quality of the remaining parts of the pins is good, which can be beneficial to the subsequent soldering of the pins of the coil with the circuit board, thereby ensuring product quality.
[0031] Reference Figure 2 and Figure 4 It is conceivable that, in some embodiments, a first position adjustment mechanism is provided between the first cutting mechanism 310 and the frame 100, and the first position adjustment mechanism can adjust the distance between the first cutting mechanism 310 and the fixture 220 located at the first cutting station; a second position adjustment mechanism 700 is provided between the second cutting mechanism 510 and the frame 100, and the second position adjustment mechanism 700 can adjust the distance between the second cutting mechanism 510 and the fixture 220 located at the second cutting station. With the above arrangement, the distance between the first cutting mechanism 310 and the corresponding fixture 220 and the distance between the second cutting mechanism 510 and the corresponding fixture 220 can be adjusted so that the pins of the coil after two cuts retain a predetermined length, thereby, the coil soldering equipment can be used to solder coils of different models and sizes.
[0032] Reference Figure 2 and Figure 4 It is conceivable that in some embodiments, the first position adjustment mechanism and the second position adjustment mechanism 700 are both configured as multi-degree-of-freedom mobile platforms, so that the first position adjustment mechanism can drive the first cutting mechanism 310 to move along the width direction of the conveying mechanism 210 to adjust the distance between the first cutting mechanism 310 and the corresponding fixture 220, and the first position adjustment mechanism can also adjust the position of the first cutting mechanism 310 along at least one of the length direction, up-down direction, etc. of the conveying mechanism 210; the second position adjustment mechanism 700 can drive the first cutting mechanism 310 to move along the width direction of the conveying mechanism 210 to adjust the distance between the second cutting mechanism 510 and the corresponding fixture 220, and the second position adjustment mechanism 700 can also adjust the position of the second cutting mechanism 510 along at least one of the length direction, up-down direction, etc. of the conveying mechanism 210. With the above configuration, the positions of the first cutting mechanism 310 and the second cutting mechanism 510 can be flexibly adjusted according to actual conditions.
[0033] Reference Figure 4 Specifically, in some embodiments, the first position adjustment mechanism may include a first cross slide 610, the first cutting mechanism 310 may be installed on the first cross slide 610, and the first cross slide 610 may drive the first cutting mechanism 310 to move along the width direction of the conveying mechanism 210 and the length direction of the conveying mechanism 210.
[0034] Reference Figure 4 It is conceivable that, in some embodiments, in the specific implementation process, the first position adjustment mechanism may include an angle adjustment device 620, the angle adjustment device 620 is installed on the first cross slide 610, and the first cutting mechanism 310 is installed on the angle adjustment device 620, thereby, the first position adjustment mechanism can also adjust the angle position of the first cutting mechanism 310 through the angle adjustment device 620.
[0035] It should be noted that the first position adjustment mechanism can also be set up in other ways. For example, the first position adjustment mechanism includes a first horizontal movable platform, and the first cutting mechanism 310 is installed on the first horizontal movable platform. The first horizontal movable platform can drive the first cutting mechanism 310 to move along the width direction of the conveying mechanism 210 to adjust the distance between the first cutting mechanism 310 and the corresponding clamp 220. With the above setting, the coil soldering equipment can also meet the working needs.
[0036] Reference Figure 2 Specifically, in some embodiments, the second position adjustment mechanism 700 may include a second horizontal movable platform 720 and a second cross slide 710, the second horizontal movable platform 720 is installed on the frame 100, the second cross slide 710 is installed on the second horizontal movable platform 720, and the second cutting mechanism 510 can be installed on the second cross slide 710, wherein the second cross slide 710 can drive the second cutting mechanism 510 to move along the width direction and the up and down direction of the conveying mechanism 210, and the second horizontal movable platform 720 can drive the second cutting mechanism 510 to move along the length direction of the conveying mechanism 210.
[0037] It should be noted that the second position adjustment mechanism 700 can also be set up in other ways. For example, the second horizontal movable platform 720 can be installed on the second cross slide 710, and the second cross slide 710 can be installed on the frame 100. With the above setting, the coil soldering equipment can also meet the working needs.
[0038] Reference Figure 2 and Figure 4It is conceivable that, in some embodiments, the conveying mechanism 210 is provided with guide baffles 211 for guiding the clamp 220 on both sides in the width direction, the first cutting station is provided with a first interception mechanism 320, and the second cutting station is provided with a second interception mechanism 520, wherein when the conveying mechanism 210 conveys the clamp 220, the clamp 220 slides along the guide baffle 211, the first interception mechanism 320 can stop the clamp 220 at the first cutting station, and the second interception mechanism 520 can stop the clamp 220 at the second cutting station, so that the first interception mechanism 320 The mechanism 320 can temporarily retain the fixture 220 at the first cutting station, and the guide baffles 211 on both sides of the conveying mechanism 210 can cooperate with each other to position the fixture 220, thereby ensuring the cutting accuracy of the first cutting mechanism 310. The second intercepting mechanism 520 can retain the fixture 220 at the second cutting station, and the guide baffles 211 on both sides of the conveying mechanism 210 can cooperate with each other to position the fixture 220, thereby ensuring the cutting accuracy of the second cutting mechanism 510. The above-mentioned arrangement can ensure that the retained length of the pins of the coil after two cuts meets the use requirements.
[0039] Reference Figure 2 and Figure 4It is conceivable that, in some embodiments, the first interception mechanism 320 includes a first drive device 321 and a first pressure plate 322, the first drive device 321 is installed on the frame 100 and is connected to the first pressure plate 322, the first pressure plate 322 is located on the upper side of the conveying mechanism 210, and the first drive device 321 can drive the first pressure plate 322 to rise and fall to loosen or press the clamp 220 located on the first cutting station; the second interception mechanism 520 includes a second drive device 521 and a second pressure plate 522, the second drive device 521 is installed on the frame 100 and is connected to the second pressure plate 522, the second pressure plate 522 is located on the upper side of the conveying mechanism 210, and the second drive device 521 can drive the second pressure plate 522 to rise and fall to loosen or press the clamp 220 located on the second cutting station. With the above arrangement, the first retaining mechanism 320 can stop the clamp 220 on the first cutting station. After the first cutting mechanism 310 completes the shearing work, the first retaining mechanism 320 drives the first pressure plate 322 to rise through the first driving device 321, thereby releasing the clamp 220 on the first cutting station, so that the clamp 220 on the first cutting station can be transported to the next station by the conveying mechanism 210; the second retaining mechanism 520 can stop the clamp 220 on the second cutting station. After the second cutting mechanism 510 completes the shearing work, the second retaining mechanism 520 drives the second pressure plate 522 to rise through the second driving device 521, thereby releasing the clamp 220 on the second cutting station, so that the clamp 220 on the second cutting station can be transported to the next station by the conveying mechanism 210. Among them, through the cooperation of the guide baffles 211 on both sides of the conveying mechanism 210 and the first intercepting mechanism 320, the clamp 220 on the first cutting station can be positioned in three axes, thereby improving the cutting accuracy of the first cutting mechanism 310; through the cooperation of the guide baffles 211 on both sides of the conveying mechanism 210 and the second intercepting mechanism 520, the clamp 220 on the second cutting station can be positioned in three axes, thereby improving the cutting accuracy of the second cutting mechanism 510.
[0040] It should be noted that the above-mentioned first intercepting mechanism 320 can be set up in other ways. For example, the first pressure plate 322 can be replaced by an electromagnet. The material of at least part of the clamp 220 is a magnetic material such as iron or magnetic ceramics. The first driving device 321 can raise and lower the height position of the electromagnet so that the distance between the electromagnet and the clamp 220 is less than the height of the guide baffle 211. Therefore, when the clamp 220 needs to stay at the first cutting station, the electromagnet works and the electromagnet can suck the clamp 220 up to separate the clamp 220 from the conveying mechanism 210. Among them, the clamp 220 is still partially located between the guide baffles 211 on both sides of the conveying mechanism 210. The guide baffles 211 on both sides of the conveying mechanism 210 can still position the clamp 220. After the first cutting mechanism 310 completes the shearing work, the electromagnet releases the clamp 220.
[0041] It should be noted that the second intercepting mechanism 520 may be arranged in other ways. For example, the second pressure plate 522 may be replaced by an electromagnet by referring to the arrangement of the first intercepting mechanism 320 .
[0042] Reference Figure 2 and Figure 3 It is conceivable that, in some embodiments, the second cutting mechanism 510 includes a third driving device 511 and two cutter heads 512 distributed up and down, the third driving device 511 is located on the side of the cutter head 512 away from the conveying mechanism 210, the third driving device 511 is in transmission connection with the two cutter heads 512, and the third driving device 511 can drive the two cutter heads 512 to move relative to each other to get closer or farther away, wherein the blades 5121 of the two cutter heads 512 are arranged in a horizontal direction, and after the two cutter heads 512 get closer to each other, the blades 5121 of the two cutter heads 512 are flush with each other and in contact. With the above arrangement, when the second cutting mechanism 510 is cutting the pins of the coil, the blades 5121 of the two cutter heads 512 are always kept parallel to each other, which can reduce the bending of the pins of the coil when cutting the pins of the coil, so that the second cutting mechanism 510 can accurately cut the pins of the coil, and the bending of the pins of the coil after cutting is less, and the cutting quality is good. After the second cutting mechanism 510 completes cutting, the third driving device 511 drives the two cutting heads 512 to move away from each other, thereby avoiding the pins of the coil and preventing the second cutting mechanism 510 from affecting the conveying mechanism 210 in conveying the coil.
[0043] Reference Figure 2 In the specific implementation process, in order to ensure the shearing quality and accuracy of the second cutting mechanism 510, the shearing speed of the second cutting mechanism 510 can be slowed down. In addition, in order to ensure work efficiency, the above-mentioned second cutting mechanism 510 can be provided with more than two, and the more than two second cutting mechanisms 510 are arranged at intervals along the length direction of the conveying mechanism 210. Therefore, the more than two second cutting mechanisms 510 can work at the same time. In this way, the work efficiency can be guaranteed while ensuring the shearing quality and accuracy.
[0044] Reference Figure 4 Specifically, in some embodiments, the first cutting mechanism 310 includes scissors 311 and a fourth driving device 312 for driving the scissors 311 to work. Since the second cutting mechanism 510 is required to cut the pins of the coil later, during the operation, the first cutting mechanism 310 can sacrifice cutting accuracy and perform cutting work at a faster speed.
[0045] Of course, it is conceivable that the second cutting mechanism 510 may also be configured in the same manner as the first cutting mechanism 310 to ensure cutting accuracy and cutting efficiency.
[0046] It should be noted that the first cutting mechanism 310 and the second cutting mechanism 510 may also be configured in other ways. For example, the first cutting mechanism 310 and the second cutting mechanism 510 may be configured as a water jet cutting machine or a laser cutting machine.
[0047] Reference Figure 1 It is conceivable that, in some embodiments, the soldering mechanism 400 includes a soldering robot arm 410 and a tin furnace 420, and the soldering robot arm 410 and the tin furnace 420 are arranged along the width direction of the conveying mechanism 210, and the soldering robot arm 410 is located on the side of the conveying mechanism 210 away from the first cutting mechanism 310. Therefore, after the soldering mechanism 400 completes soldering, the orientation of the pins of the coil clamped on the fixture 220 can remain unchanged before and after soldering, making the connection between the first cutting, soldering, second cutting and other tasks more compact.
[0048] Reference Figure 1 It is conceivable that, in some embodiments, the frame 100 is provided with a laser peeling device 800, the laser peeling device 800 and the first cutting mechanism 310 are located on the same side of the conveying mechanism 210, and the laser peeling device 800 is located between the soldering mechanism 400 and the first cutting mechanism 310. With the above arrangement, the laser peeling device 800 removes the insulating paint on the pins of the coil so that the soldering mechanism 400 can subsequently solder the pins of the coil.
[0049] Reference Figure 1 It is conceivable that, in some embodiments, the rack 100 is provided with a cooling device 900, which is used to cool the pins of the coil. The cooling device 900 and the laser peeling device 800 are located on the same side of the conveying mechanism 210, and the cooling device 900 is located between the laser peeling device 800 and the soldering mechanism 400. With the above arrangement, after the laser peeling device 800 completes its work, the cooling device 900 can cool the pins of the coil, speed up the cooling speed, and facilitate the subsequent soldering of the pins of the coil by the soldering mechanism 400.
[0050] In the specific implementation process, the cooling device 900 can be set as a water spray device, and the fixture 220 is provided with an absorbent that can absorb and accumulate water. The absorbent can be set as a sponge, a towel, etc. The absorbent is in contact with the pins of the coil. Therefore, the cooling device 900 adds water to the pins of the coil that has been laser peeled to cool the pins of the coil. During the water addition process, the absorbent can absorb water. When the soldering mechanism 400 completes the soldering, the absorbent that absorbs water can be used to cool the pins of the coil, thereby increasing the cooling speed, so that the coil after the soldering can enter the next process faster. In addition, during the soldering process, the pins that are wetted with water can adhere to the tin better, thereby improving the quality of the soldering.
[0051] It should be noted that, in a specific implementation process, the above-mentioned cooling device 900 can also be configured as an air cooling device.
[0052] It can be imagined that since the first cutting mechanism 310, the second cutting mechanism 510, the laser peeling device 800 and the cooling device 900 are all located on the same side of the conveying mechanism 210, when the conveying mechanism 210 conveys the coil to these devices, the orientation of the pins of the coils clamped on the fixture 220 can remain unchanged. Therefore, the coil soldering equipment does not need to be equipped with a device for changing the orientation of the pins, and the working connection between the various devices of the coil soldering equipment is more compact, which can improve production efficiency.
[0053] It is conceivable that, in the specific implementation process, the above-mentioned conveying mechanism 210 may include more than two belt conveyors, and the more than two belt conveyors cooperate in conveying the fixture clamped with the coil in sequence. Among them, the soldering mechanism 400 is located between the corresponding two adjacent belt conveyors. During the operation of the soldering mechanism 400, the soldering robot arm 410 grabs the fixture 220 clamped with the coil from the previous belt conveyor, and the soldering robot arm 410 immerses the pins of the coil into the tin liquid of the tin furnace 420 for soldering. After the soldering is completed, the soldering robot arm 410 puts the fixture 220 clamped with the coil on the next belt conveyor.
[0054] It should be noted that the above-mentioned conveying mechanism 210 may also be arranged in other ways. For example, the above-mentioned belt conveying device may be replaced by a roller conveying device.
[0055] According to the wireless charger production line of the second embodiment of the utility model, it includes the above-mentioned coil soldering equipment. In the specific implementation process, the wireless charger production line includes assembly equipment and drying equipment. The coil soldering equipment solders the pins of the coil. After the second cutting mechanism 510 cuts the pins of the coil, the coil is transported to the assembly equipment, and then the assembly equipment assembles the coil and the magnetic plate together in a bonding manner, and then the semi-finished product after assembly is transported to the drying equipment for drying. Among them, the coil soldering equipment can cut the head of the pin of the coil after soldering through the second cutting mechanism 510, thereby preventing the pin head of the coil from being too large to affect the subsequent welding of the pin of the coil and the circuit board, thereby ensuring the product quality of the wireless charger.
[0056] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0057] The embodiment is described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiment, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the present purpose.
Claims
1. A coil soldering device, characterized in that: include: A frame (100) is provided with a conveying mechanism (210); a first cutting station, a soldering station, and a second cutting station are sequentially arranged on the frame (100) along the length direction of the conveying mechanism (210); a fixture (220) for clamping a coil is placed on the conveying mechanism (210); the conveying mechanism (210) can sequentially convey the fixture (220) to the first cutting station, the soldering station, and the second cutting station; A first cutting mechanism (310) is used to cut the pins of the coil, and the first cutting mechanism (310) is installed at the first cutting station; A soldering mechanism (400) for soldering the pins of the coil, wherein the soldering mechanism (400) is installed at the soldering station; The second cutting mechanism (510) is used to cut the head of the pin of the coil after soldering. The second cutting mechanism (510) is installed at the second cutting station. The first cutting mechanism (310) and the second cutting mechanism (510) are located on the same side of the conveying mechanism (210).
2. A coil soldering equipment according to claim 1, characterized in that: A first position adjustment mechanism is provided between the first cutting mechanism (310) and the frame (100), and the first position adjustment mechanism is capable of adjusting the distance between the first cutting mechanism (310) and the clamp (220) located at the first cutting station; a second position adjustment mechanism (700) is provided between the second cutting mechanism (510) and the frame (100), and the second position adjustment mechanism (700) is capable of adjusting the distance between the second cutting mechanism (510) and the clamp (220) located at the second cutting station.
3. The coil soldering equipment according to claim 2, characterized in that: The first position adjustment mechanism and the second position adjustment mechanism (700) are both configured as multi-degree-of-freedom mobile platforms.
4. The coil soldering equipment according to claim 1, characterized in that: The conveying mechanism (210) is provided with guide baffles (211) on both sides in the width direction for guiding the clamp (220), the first cutting station is provided with a first intercepting mechanism (320), and the second cutting station is provided with a second intercepting mechanism (520), wherein when the conveying mechanism (210) conveys the clamp (220), the clamp (220) slides along the guide baffles (211), the first intercepting mechanism (320) can stop the clamp (220) at the first cutting station, and the second intercepting mechanism (520) can stop the clamp (220) at the second cutting station.
5. The coil soldering equipment according to claim 4, characterized in that: The first intercepting mechanism (320) comprises a first driving device (321) and a first pressing plate (322), wherein the first driving device (321) is mounted on the frame (100) and connected to the first pressing plate (322), wherein the first pressing plate (322) is located on the upper side of the conveying mechanism (210), and the first driving device (321) can drive the first pressing plate (322) to rise and fall so as to loosen or press the clamp (220) located on the first cutting station; the second intercepting mechanism (520) comprises a second driving device (521) and a second pressing plate (522), wherein the second driving device (521) is mounted on the frame (100) and connected to the second pressing plate (522), wherein the second pressing plate (522) is located on the upper side of the conveying mechanism (210), and the second driving device (521) can drive the second pressing plate (522) to rise and fall so as to loosen or press the clamp (220) located on the second cutting station.
6. The coil soldering equipment according to claim 1, characterized in that: The second cutting mechanism (510) comprises a third driving device (511) and two cutter heads (512) distributed in an upper and lower direction, wherein the third driving device (511) is located on a side of the cutter head (512) away from the conveying mechanism (210), and the third driving device (511) is transmission-connected to the two cutter heads (512), and the third driving device (511) can drive the two cutter heads (512) to move relative to each other so as to move closer or farther away, wherein the blades (5121) of the two cutter heads (512) are arranged in a horizontal direction, and when the two cutter heads (512) move closer to each other, the blades (5121) of the two cutter heads (512) are flush with and in contact with each other.
7. The coil soldering equipment according to claim 1, characterized in that: The soldering mechanism (400) comprises a soldering robot arm (410) and a tin furnace (420); the soldering robot arm (410) and the tin furnace (420) are arranged along the width direction of the conveying mechanism (210), and the soldering robot arm (410) is located on a side of the conveying mechanism (210) away from the first cutting mechanism (310).
8. The coil soldering equipment according to claim 1, characterized in that: The frame (100) is provided with a laser peeling device (800), the laser peeling device (800) and the first cutting mechanism (310) are located on the same side of the conveying mechanism (210), and the laser peeling device (800) is located between the soldering mechanism (400) and the first cutting mechanism (310).
9. The coil soldering equipment according to claim 8, characterized in that: The frame (100) is provided with a cooling device (900) for cooling the pins of the coil; the cooling device (900) and the laser peeling device (800) are located on the same side of the conveying mechanism (210), and the cooling device (900) is located between the laser peeling device (800) and the soldering mechanism (400).
10. A wireless charger production line, characterized in that: Comprising the coil soldering equipment as claimed in any one of claims 1 to 9.
