Machining automation practical training device based on industrial robot

Abstract

The utility model discloses a machining automation practical training device based on an industrial robot, and the structure of the device comprises a table body table top, a feeding module, a machining module, a polishing module, a positioning tray, a free tray, a detection module, a robot unit, and a carrier, and one side of the top wall of the table body table top is provided with the robot unit. A feeding module, a detecting module, a polishing module and a machining module are arranged on the other side of the top wall of the table top of the table body from left to right corresponding to the robot unit, and a positioning tray used for placing a carrier and a free tray used for placing detected are arranged in the middle of the top wall of the table top of the table body. According to the practical training device, operations such as carrying, processing, polishing, assembling, detecting and storing of workpieces are achieved, a production line of an industrial site is miniaturized, various manufacturing devices serve as practical training objects, the practical training device is closer to actual production, and the practical training effect and teaching quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of training education equipment, in particular to a machining automation training device based on an industrial robot. Background Art

[0002] With the continuous improvement of automation and intelligence in the manufacturing industry, industrial robots have developed rapidly. In the field of processing and manufacturing, the application of industrial robots has become more and more mature. Therefore, more and more companies have begun to use industrial robots to engage in production-related work. The rapid development of the industry and the shortage of industrial robot application talents have led to more and more vocational colleges starting to open majors related to industrial robots. The existing teaching industrial robot training equipment is not close enough to actual production, the training teaching objects are single, and the process flow is simple, which affects the training effect and training quality. Utility Model Content

[0003] The utility model aims to provide a machining automation training device based on an industrial robot. The training device has a reasonable and compact structure, realizes multiple operations of practical teaching, has flexible and diverse process flows, and improves teaching quality.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a machining automation training device based on an industrial robot, whose structure includes a table top, a feeding module, a processing module, a grinding module, a positioning tray, a free tray, a detection module, a robot unit and a carrier, a robot unit is provided on one side of the top wall of the table top, and a feeding module, a detection module, a grinding module and a processing module are respectively provided on the other side of the top wall of the table top corresponding to the robot unit from left to right, and a positioning tray for placing the carrier and a free tray for placing the detected ones are provided in the middle of the top wall of the table top.

[0005] Furthermore, the feeding module includes a profile base plate 1, a column profile 1, a slide profile, a slide baffle, a slide positioning plate and a slide fixing seat. The bottom end of the column profile 1 is fixedly connected to the table top through the profile base plate 1, one end of the slide profile is connected to the column profile 1, and the other end of the slide profile is connected to the table top through the slide fixing seat. The corresponding two sides of the slide profile are respectively provided with slide baffles, and the lower end of the slide profile is provided with a slide positioning plate.

[0006] Furthermore, the processing module includes a profile base plate 2, a column profile 2, a clamping assembly and an indicator light. The profile base plate 2 is connected to the table top, the lower end of the column profile 2 is connected to the profile base plate, and the upper part of one side of the column profile is provided with a clamping assembly and an indicator light for displaying the opening and closing status of the clamping assembly.

[0007] Furthermore, the clamping assembly includes a clamper fixing plate, a clamper, clamping fingers and a sensor, the clamper fixing plate is connected to the side wall of the column profile through a fastener, one end of the clamper is connected to the clamper fixing plate, and the other end of the clamper is connected to the clamping finger, and a sensor is provided on the outside of the clamper for detecting whether the clamping is in place.

[0008] Furthermore, the grinding module includes a profile base plate three, a column profile three, a grinder mounting plate, a grinder fixing seat and a grinder, the profile base plate two is connected to the table top through fasteners, the lower end of the column profile three is connected to the profile base plate three, the grinder mounting plate is arranged on the side wall of the column profile three, the grinder fixing seat is connected to the grinder mounting plate, and the grinding surface is connected to the grinder fixing seat.

[0009] Furthermore, the positioning pallet comprises a pallet fixing seat and a pallet positioning plate, a top wall of the pallet positioning plate is provided with a plurality of carrier placement grooves, and pallet fixing seats are respectively provided on both sides of the pallet positioning plate.

[0010] Furthermore, the detection module includes a profile base plate four, a column profile plate four, a sensor mounting plate and a micro switch, the profile base plate four is connected to the table top through fasteners, the lower end of the column profile plate four is connected to the profile base plate, the sensor mounting plate is provided on one side of the upper end of the column profile plate four, and a micro switch is provided on one side of the sensor mounting plate.

[0011] Furthermore, the robot unit includes an industrial robot base plate, an industrial robot and a robot fixture, the industrial robot base plate is connected to the table top, one end of the industrial machine is connected to the industrial robot base plate, and the robot fixture is connected to the working end of the industrial robot.

[0012] Furthermore, the carrier comprises a sleeve bottom, a round rod inner core and a sleeve cover, and the sleeve bottom, the round rod inner core and the sleeve cover are connected as a whole through magnetic attraction.

[0013] Beneficial effects of the utility model:

[0014] The machining automation training device of the utility model is provided with a feeding module, a grinding module, a processing module, a detection module, a positioning tray and a robot unit on the table surface, so as to realize operations such as handling, processing, grinding, assembling, detecting and storing of workpieces, miniaturize a production line of an industrial site, and use a variety of manufacturing devices as training objects, which is closer to actual production and improves the training effect and teaching quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2It is a structural schematic diagram of the feeding module;

[0017] Figure 3 It is a structural schematic diagram of the processing module;

[0018] Figure 4 It is a structural schematic diagram of the grinding machine module;

[0019] Figure 5 It is a structural schematic diagram of the positioning tray;

[0020] Figure 6 It is a structural diagram of the detection module;

[0021] Figure 7 is a schematic diagram of the structure of the robot unit;

[0022] Figure 8 Schematic diagram of the structure of the vector.

[0023] In the figure:

[0024] 1 table top,

[0025] 2 feeding module, 2-1 profile bottom plate 1, 2-2 column profile 1, 2-3 slide profile, 2-4 slide baffle, 2-5 slide positioning plate, 2-6 slide fixing seat,

[0026] 3 processing module, 3-1 profile bottom plate 2, 3-2 column profile 2, 3-3 clamp fixing plate, 3-4 clamp, 3-5 clamping finger, 3-6 indicator light,

[0027] 4 grinding module, 4-1 profile bottom plate three, 4-2 column profile three, 4-3 grinding machine installation plate, 4-4 grinding machine fixing seat, 4-5 grinding machine,

[0028] 5 positioning tray, 5-1 tray fixing seat, 5-2 tray positioning plate,

[0029] 6 free pallets,

[0030] 7 detection module, 7-1 profile bottom plate four, 7-2 column profile four, 7-3 sensor installation plate, 7-4 micro switch,

[0031] 8 robot unit, 8-1 industrial robot base plate, 8-2 industrial robot, 8-3 robot fixture, 9 processing parts, 9-1 sleeve bottom, 9-2 round rod inner core, 9-3 sleeve cover. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] like Figure 1-8 As shown: A machining automation training device based on an industrial robot, comprising a table top 1, a feeding module 2, a processing module 3, a grinding module 4, a positioning tray 5, a free tray 6, a detection module 7, a robot unit 8 and a carrier 9, wherein the carrier 9 comprises a sleeve bottom 9-1, a round rod inner core 9-2 and a sleeve cover 9-3, wherein the sleeve bottom, the round rod inner core and the sleeve cover are connected as a whole by magnetic attraction, and an O-ring is installed on the round rod inner core to enhance the tightness of the assembly. A robot unit 8 is provided on one side of the top wall of the table top 1, and a feeding module 2, a detection module 7, a grinding module 4 and a processing module 3 are provided on the other side of the top wall of the table top, respectively, from left to right, corresponding to the robot unit, and a positioning tray 5 and a free tray 6 for placing the carrier are provided in the middle of the top wall of the table top 1, and the positioning tray 5 is installed on the table top, and is used to place the sleeve cover 9-3 and the sleeve bottom 9-1 of the carrier. The free tray 6 is also installed on the table top, adjacent to the positioning tray, and is used to place the carrier 9 after detection.

[0034] like Figure 2 As shown, the feeding module 2 includes a profile bottom plate 2-1, a column profile 2-2, a slide profile 2-3, a slide baffle 2-4, a slide positioning plate 2-5 and a slide fixing seat 2-6. The bottom end of the column profile 2-2 is fixedly connected to the table top 1 through the profile bottom plate 1, one end of the slide profile 2-3 is connected to the column profile 1, and the other end of the slide profile 2-3 is connected to the table top through the slide fixing seat. The corresponding two sides of the slide profile 2-3 are respectively provided with slide baffles 2-4, and the lower end of the slide profile is provided with a slide positioning plate 2-5. The slide profile 2-3 is used to place the round rod inner core of the carrier 9. By arranging slide baffles on both sides of the slide profile and arranging a slide positioning plate at the lower end of the slide profile, it is possible to prevent the multiple round rod inner cores placed on the slide profile from tilting, so that the robot fixture 8-3 of the robot unit 8 can accurately grasp them.

[0035] like Figure 3As shown, the processing module 3 includes a profile bottom plate 2 3-1, a column profile 2 3-2, a clamping assembly and an indicator light 3-6. The profile bottom plate 2 3-1 is connected to the table top 1, and the lower end of the column profile 2 3-2 is connected to the profile bottom plate 2. The upper part of one side of the column profile 2 is provided with a clamping assembly and an indicator light 3-6 for displaying the opening and closing state of the clamping assembly. The indicator light is mainly used to display the opening and closing state of the clamping assembly. The processing module is installed on the table top of the table and is used for the simulated processing of the carrier core. The clamping assembly includes a clamper fixing plate 3-3, a clamper 3-4, a clamping finger 3-5 and a sensor. The clamper fixing plate is connected to the side wall of the column profile through a fastener, one end of the clamper is connected to the clamper fixing plate, and the other end of the clamper is connected to the clamping finger. The outer side of the clamper is provided with a sensor for detecting whether the clamping is in place.

[0036] like Figure 4 As shown, the grinding module 4 includes a profile bottom plate 3 4-1, a column profile 3 4-2, a grinder mounting plate 4-3, a grinder fixing seat 4-4 and a grinder 4-5. The profile bottom plate 3 4-1 is connected to the table top 1 through fasteners, the lower end of the column profile 3 4-2 is connected to the profile bottom plate 3 4-1, the grinder 4-5 mounting plate is arranged on the side wall of the column profile 3 4-2, the grinder fixing seat is connected to the grinder mounting plate, and the grinding surface is connected to the grinder fixing seat. The grinder is used to grind and deburr the sleeve cover to achieve the operation of grinding the workpiece.

[0037] like Figure 5 As shown, the positioning tray 5 comprises a tray fixing seat 5-1 and a tray positioning plate 5-2. The top wall of the tray positioning plate is provided with a plurality of placement grooves for the sleeve bottom, and the placement grooves can fix the position of the sleeve bottom. The two sides of the tray positioning plate are respectively provided with tray fixing seats, which are fixedly connected to the table top by fastening screws passing through the fixing holes on the tray fixing seats.

[0038] like Figure 6 As shown, the detection module 7 includes a profile bottom plate 7-1, a column profile 7-2, a sensor mounting plate 7-3 and a micro switch 7-4. The profile bottom plate 7-1 is connected to the table top 1 through fasteners, the lower end of the column profile 7-2 is connected to the profile bottom plate 7-1, and a sensor mounting plate 7-3 is provided on one side of the upper end of the column profile 7-3, and a micro switch is provided on one side of the sensor mounting plate. The installed carrier is clamped by a robot fixture and moved to the detection module for detection. If the assembly is in place, the carrier touches the micro switch and the detection is qualified. If the assembly is not in place, the carrier cannot touch the micro switch and the detection is unqualified.

[0039] like Figure 7As shown, the robot unit 8 includes an industrial robot base plate 8-1, an industrial robot 8-2 and a robot fixture 8-3, the industrial robot base plate is connected to the table top, one end of the industrial machine is connected to the industrial robot base plate, and the robot fixture is connected to the working end of the industrial robot.

[0040] First, manually place the 9-1 sleeve bottom on the 5 positioning tray, arrange the 9-2 round rod core into the slide slot of the 2. feeding module, and place the 8-3 sleeve cover on another positioning tray. The 8-2 industrial robot grabs the 9-2 round rod core from the 2 feeding module through the 8-3 robot fixture and moves it to the 3. processing module. The 3-4 clamp clamps the 9-2 round rod core, and the red indicator light is on, indicating that processing is in progress. The 3-4 clamp is released, and the green indicator light is on, indicating that processing is completed. The 9-2 round rod core is assembled into the 9-1 sleeve bottom on the 5 positioning tray through the 8-3 robot fixture. The 8-2 industrial robot grabs the 9-3 sleeve cover from another positioning tray through the 8-3 robot fixture and moves 4. Grinding module, 4-5 grinder starts, and grinds and polishes the 9-3 sleeve cover. After grinding, the 9-3 sleeve cover is assembled to the 9-2 round rod inner core through the 8-3 robot fixture to complete the assembly of the carrier, and then the 9-3 sleeve cover is taken and moved 4. Grinding module, 4-5 grinder starts, and grinds and polishes the 9-3 sleeve cover. After grinding, the 9-3 sleeve cover is assembled into one with the 9-1 sleeve bottom box 9-2 round rod inner core through the 8-3 robot fixture. The 8-2 industrial robot grabs the 9 carrier through the 8-3 robot fixture to the 7. Inspection module for inspection. After the inspection, the carrier is placed in different 6. free trays according to the inspection results, and the task process ends.

[0041] The machining automation training device of the utility model realizes operations such as handling, processing, grinding, assembling, testing, and storage of workpieces. A variety of manufacturing devices are used as training objects, which is close to actual production and improves the training effect and teaching quality.

[0042] The above description is only used to illustrate some principles of the utility model. This specification is not intended to limit the utility model to the specific structure and application scope shown and described. Therefore, all corresponding modifications and equivalents that may be used belong to the patent scope applied for the utility model.

[0043] Except for the technical features described in the specification, the other technical features are known technologies to those skilled in the art.

Claims

1. A machining automation training device based on an industrial robot, characterized in that: It includes a table top, a feeding module, a processing module, a grinding module, a positioning tray, a free tray, a detection module, a robot unit and a carrier. The robot unit is provided on one side of the top wall of the table top, and the feeding module, the detection module, the grinding module and the processing module are respectively provided on the other side of the top wall of the table top corresponding to the robot unit from left to right. A positioning tray for placing the carrier and a free tray for placing the detected ones are provided in the middle of the top wall of the table top.

2. The machining automation training device based on an industrial robot according to claim 1 is characterized in that: The feeding module includes a profile base plate 1, a column profile 1, a slide profile, a slide baffle, a slide positioning plate and a slide fixing seat. The bottom end of the column profile 1 is fixedly connected to the table top through the profile base plate 1, one end of the slide profile is connected to the column profile 1, and the other end of the slide profile is connected to the table top through the slide fixing seat. Slide baffles are respectively provided on the corresponding two sides of the slide profile, and a slide positioning plate is provided at the lower end of the slide profile.

3. The machining automation training device based on an industrial robot according to claim 1 is characterized in that: The processing module includes a profile base plate 2, a column profile 2, a clamping assembly and an indicator light. The profile base plate 2 is connected to the table top, the lower end of the column profile 2 is connected to the profile base plate, and the upper part of one side of the column profile is provided with a clamping assembly and an indicator light for displaying the opening and closing status of the clamper assembly.

4. The machining automation training device based on an industrial robot according to claim 3 is characterized in that: The clamping assembly includes a clamper fixing plate, a clamper, clamping fingers and a sensor. The clamper fixing plate is connected to the side wall of the column profile through a fastener, one end of the clamper is connected to the clamper fixing plate, and the other end of the clamper is connected to the clamping fingers. A sensor for detecting whether the clamp is in place is provided on the outside of the clamper.

5. The machining automation training device based on an industrial robot according to claim 1 is characterized in that: The grinding module includes a profile base plate three, a column profile three, a grinder mounting plate, a grinder fixing seat and a grinder. The profile base plate three is connected to the table top through fasteners, the lower end of the column profile three is connected to the profile base plate three, the grinder mounting plate is arranged on the side wall of the column profile three, and the grinder fixing seat is connected to the grinder mounting plate.

6. The machining automation training device based on industrial robots according to claim 1 is characterized in that: The positioning pallet comprises a pallet fixing seat and a pallet positioning plate. The top wall of the pallet positioning plate is provided with a plurality of carrier placement grooves, and both sides of the pallet positioning plate are respectively provided with pallet fixing seats.

7. The machining automation training device based on an industrial robot according to claim 1 is characterized in that: The detection module includes a profile base plate four, a column profile plate four, a sensor mounting plate and a micro switch. The profile base plate four is connected to the table top through fasteners, the lower end of the column profile plate four is connected to the profile base plate, a sensor mounting plate is provided on one side of the upper end of the column profile plate four, and a micro switch is provided on one side of the sensor mounting plate.

8. The machining automation training device based on an industrial robot according to claim 1 is characterized in that: The robot unit comprises an industrial robot base plate, an industrial robot and a robot fixture. The industrial robot base plate is connected to a table top, one end of the industrial machine is connected to the industrial robot base plate, and the robot fixture is connected to an operating end of the industrial robot.

9. The machining automation training device based on an industrial robot according to claim 1 is characterized in that: The carrier comprises a sleeve bottom, a round rod inner core and a sleeve cover, and the sleeve bottom, the round rod inner core and the sleeve cover are connected as a whole through magnetic attraction.

Images