Electrostatic dust collector for textile workshop
By setting up discharge electrodes in the electrostatic dust collector in the textile workshop to form an electrostatic field, the problem of low acquisition efficiency of existing dust removal devices for micro dust is solved, efficient dust removal and stable operation are achieved, and maintenance costs and dust clogging risks are reduced.
Patent Information
- Application Number
- CN202421090969.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing textile workshop dust removal device has low efficiency in capturing tiny dust, the filter material is prone to clogging, and needs to be replaced frequently, resulting in unclean production environment, which may cause fire risks, and affect equipment and product quality.
An electrostatic dust collector is designed. By installing a discharge electrode inside the dust collector, an electrostatic field is formed, and the adsorption assembly and storage box are arranged on the support assembly to form a stable equipment foundation. Each component adopts a modular design, which is convenient for disassembly and assembly and maintenance.
It realizes efficient dust removal, significantly improves air purification efficiency, reduces the use and maintenance costs of equipment, improves the adaptability and space utilization of equipment, reduces dust clogging problems, and avoids frequent replacement operations.
Smart Images
Figure CN222568017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrostatic dust removal, in particular to an electrostatic dust remover for a textile workshop. Background Art
[0002] With the rapid development of the modern textile industry, the production environment of textile workshops has received increasing attention. In the textile production process, due to the characteristics of fiber processing, weaving, dyeing and finishing, a large amount of fine dust is easily generated. This dust not only has a serious impact on the air quality of the workshop and reduces the cleanliness of the working environment, but also may pose a potential threat to human health, causing employees to suffer from respiratory diseases, allergic reactions and other problems. In addition, dust accumulation may also cause fire risks, cause wear and tear on production equipment, and affect product quality and production efficiency. Most existing dust removal devices use mechanical filtration methods, which have low efficiency in capturing fine dust. The filter material of this device is easily clogged and needs to be replaced frequently. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides an electrostatic dust collector for a textile workshop which has strong adaptability, convenient operation and high dust removal stability.
[0004] As a preference, it includes:
[0005] A storage box and an adsorption component, a mounting piece is provided inside the storage box, an air outlet pipe is provided on the mounting piece, the air outlet pipe is provided inside the through hole of the storage box, an insulating piece is provided inside the shaft hole of the mounting piece, a discharge electrode is provided on the insulating piece, a dust collecting electrode is provided at the notch of the mounting piece, a support piece is coaxially provided on the dust collecting electrode, an air inlet pipe is provided on the support piece, the air inlet pipe is provided inside the slot hole of the storage box, and the adsorption component is connected to the air inlet pipe;
[0006] The support component, the adsorption component and the storage box are arranged on the support component.
[0007] Furthermore, a guide member is provided inside the storage box, the guide member is coaxially arranged on the support member, a conical cavity is provided inside the guide member, a collecting member is provided at the through slot of the storage box, the collecting member is located at the bottom end of the guide member, a sealing member is provided on the collecting member, and the sealing member is provided at the through slot of the storage box.
[0008] Preferably, the support assembly includes a mounting base disposed on the storage box, and a plurality of sets of Forma wheels are disposed at the bottom end of the mounting base.
[0009] Furthermore, the adsorption assembly includes two groups of threaded rods and an adjustment assembly arranged on a mounting base. The two groups of threaded rods are cooperated with transmission parts, and an adsorption part is arranged on the transmission part through the mounting assembly. The adjustment assembly is used to adjust the support angle of the adsorption part, and the adsorption part is connected to the air intake pipe through a hose.
[0010] Preferably, the mounting assembly comprises a hollow shaft arranged in the middle of the transmission member, an auxiliary member is arranged on the hollow shaft, and the adsorption member is arranged on the auxiliary member.
[0011] Furthermore, the adjustment component includes a fixing member arranged on the transmission member, a worm is arranged on the fixing member, a worm wheel is coaxially arranged on the hollow shaft, and the worm wheel is meshingly connected with the worm.
[0012] Preferably, the adjustment assembly further comprises a power shaft arranged on the mounting base, the power shaft is arranged in the polygonal inner cavity of the worm, and a driving member is coaxially arranged on the power shaft.
[0013] Furthermore, a positioning piece is provided on the storage box, two groups of threaded rods are respectively provided in the inner holes of the positioning piece, and a power shaft is provided in the fixing hole of the positioning piece.
[0014] Preferably, a driving shaft is arranged at the inner groove of the positioning member, a driving sprocket is coaxially arranged on the driving shaft, a driven sprocket is coaxially arranged on the threaded rod, and chains are meshed on the driving sprocket and the two sets of driven sprockets.
[0015] Furthermore, a power piece is coaxially arranged on the driving shaft.
[0016] Compared with the prior art, the utility model has the following beneficial effects: by arranging the discharge electrode inside the dust collecting electrode, an effective electrostatic field is formed. When the air carrying dust enters the storage box through the air inlet pipe, the dust particles are adsorbed on the dust collecting electrode under the action of static electricity, thereby achieving efficient dust removal. This design significantly improves the air purification efficiency and is conducive to creating a clean and healthy working environment in the textile workshop. The adsorption component and the storage box are arranged on the supporting component to form a stable equipment foundation to ensure stability during operation. At the same time, each component adopts a modular design, such as insulating parts, dust collecting electrodes, supporting parts and inlet pipes. The air pipe is arranged inside the slot of the storage box, and the air outlet pipe is arranged inside the through hole of the storage box. This layout allows the equipment to be flexibly adjusted according to the specific space conditions of the textile workshop during installation, thereby improving the adaptability of the equipment, making full use of the internal space of the equipment, reducing the overall equipment footprint, and improving space utilization. At the same time, since the dust collecting pole of the device is vertically arranged, the dust will fall off the dust collecting pole under the action of gravity when the device is not powered on, and the dust blockage problem can be solved without frequent replacement operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of the axonometric structure of the utility model;
[0019] Figure 3It is a cross-sectional structural schematic diagram of the utility model;
[0020] Figure 4 It is a schematic diagram of the parts structure of the utility model;
[0021] Markings in the attached drawings: 1. storage box; 2. mounting part; 3. exhaust pipe; 4. insulating part; 5. discharge electrode; 6. dust collecting electrode; 7. supporting part; 8. air inlet pipe; 9. guide part; 10. collecting part; 11. sealing part; 12. mounting base; 13. Forma wheel; 14. threaded rod; 15. transmission part; 16. adsorption part; 17. hollow shaft; 18. auxiliary part; 19. fixing part; 20. worm; 21. worm wheel; 22. power shaft; 23. driving part; 24. positioning part; 25. driving shaft; 26. driving sprocket; 27. driven sprocket; 28. chain; 29. power part. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] like Figures 1 to 4 As shown, the utility model is an electrostatic dust collector for a textile workshop, comprising:
[0024] A storage box 1 and an adsorption component, a mounting member 2 is provided inside the storage box 1, an air outlet pipe 3 is provided on the mounting member 2, the air outlet pipe 3 is provided inside the through hole of the storage box 1, an insulating member 4 is provided inside the axial hole of the mounting member 2, a discharge electrode 5 is provided on the insulating member 4, a dust collecting electrode 6 is provided at the notch of the mounting member 2, the discharge electrode 5 is located inside the axial cavity of the dust collecting electrode 6, a support member 7 is coaxially provided on the dust collecting electrode 6, an air inlet pipe 8 is provided on the support member 7, the air inlet pipe 8 is provided inside the slot of the storage box 1, and the adsorption component is connected to the air inlet pipe 8;
[0025] The support component, the adsorption component and the storage box 1 are arranged on the support component; the discharge electrode 5 is arranged inside the dust collecting electrode 6 to form an effective electrostatic field. When the air carrying dust enters the storage box 1 through the air inlet pipe 8, the dust particles are adsorbed on the dust collecting electrode 6 under the action of static electricity, so as to achieve efficient dust removal. This design significantly improves the air purification efficiency and is conducive to creating a clean and healthy working environment in the textile workshop. The adsorption component and the storage box 1 are arranged on the support component to form a stable equipment foundation to ensure stability during operation. At the same time, each component adopts a modular design, such as the insulating component 4, the dust collecting electrode 6, and the support component 7. As well as the air inlet pipe 8, it is easy to disassemble and maintain, which reduces the use and maintenance costs of the equipment. The air inlet pipe 8 is arranged inside the slot of the storage box 1, and the air outlet pipe 3 is arranged inside the through hole of the storage box 1. This layout allows the equipment to be flexibly adjusted according to the specific space conditions of the textile workshop during installation, improves the adaptability of the equipment, makes full use of the internal space of the equipment, reduces the overall equipment occupation area, and improves space utilization. At the same time, since the dust collecting pole 6 of the device is vertically arranged, the dust will fall off the dust collecting pole 6 under the action of gravity when the device is not powered on, and the dust blockage problem can be solved without frequent replacement operations.
[0026] like Figures 1 to 4 As shown, as a preferred solution, a guide member 9 is provided inside the storage box 1, and the guide member 9 is coaxially arranged on the support member 7, and a conical cavity is arranged inside the guide member 9. A collecting member 10 is plugged in and out at the through slot of the storage box 1, and the collecting member 10 is located at the bottom end of the guide member 9. A sealing member 11 is arranged on the collecting member 10, and the sealing member 11 is arranged at the through slot of the storage box 1; the guide member 9 arranged inside the storage box 1 is coaxially arranged on the support member 7, and a conical cavity is arranged inside to guide the airflow and statically charged dust to flow along a specific path. At the same time, the dust can fall into the guide member 9 by gravity when cleaning. A collecting member 10 is plugged in and out at the through slot of the storage box 1, and is located at the bottom end of the guide member 9, which is convenient for regularly removing and cleaning the collected dust to avoid excessive dust accumulation affecting the performance of the equipment. At the same time, a sealing member 11 is arranged on the collecting member 10 to ensure that there is no dust leakage during the operation of the equipment, keep the interior of the equipment clean, and reduce the difficulty of maintenance.
[0027] like Figures 1 to 4 As shown, as a preferred solution, further, the supporting assembly includes a mounting base 12 arranged on the storage box 1, and a plurality of groups of Forma wheels 13 are arranged at the bottom of the mounting base 12; the supporting assembly provides the electrostatic precipitator with the ability to move flexibly by arranging a plurality of groups of Forma wheels 13 at the bottom of the mounting base 12, so as to facilitate fast and convenient position adjustment according to changes in the production layout of the textile workshop or equipment maintenance needs, thereby greatly improving the adaptability and ease of use of the equipment. The Forma wheels are equipped with a braking or locking function, which can fix the equipment after it is in place, thereby ensuring that the electrostatic precipitator remains stable during operation and preventing the dust removal effect from being affected or a safety accident from being caused by the shaking of the equipment.
[0028] like Figures 1 to 4 As shown, as a preferred solution, the adsorption assembly includes two groups of threaded rods 14 rotatably arranged on the mounting base 12 and an adjustment assembly, the two groups of threaded rods 14 are matched with transmission members 15, and the transmission members 15 are provided with adsorption members 16 through the mounting assembly, and the adjustment assembly is used to adjust the support angle of the adsorption member 16, and the adsorption member 16 is connected to the air inlet pipe 8 through a hose, and the mounting assembly includes a hollow shaft 17 rotatably arranged in the middle of the transmission member 15, and the hollow shaft 17 is provided with an auxiliary member 18, and the adsorption member 16 is arranged on the auxiliary member 18; the adjustment assembly adjusts the support angle of the adsorption member 16, so that the equipment can adapt to powders of different heights and angles. Dust source, improves the adaptability and adsorption efficiency of the equipment in the complex textile workshop environment, the two sets of threaded rods 14 are equipped with transmission parts 15 to form an efficient transmission structure, ensuring that the adsorption part 16 can still maintain good adsorption performance at different angles. At the same time, the design of the hollow shaft 17 makes full use of the internal space of the equipment, reduces the overall equipment footprint, and improves space utilization. The installation component includes a hollow shaft 17 rotatably set in the middle of the transmission part 15, and an auxiliary part 18 is set on the hollow shaft 17. The adsorption part 16 is set on the auxiliary part 18. This modular design is convenient for disassembly and maintenance, and reduces the use and maintenance costs of the equipment.
[0029] like Figures 1 to 4 As shown, as a preferred solution, the adjustment component includes a fixing member 19 arranged on the transmission member 15, a worm 20 is rotatably arranged on the fixing member 19, a worm wheel 21 is coaxially arranged on the hollow shaft 17, and the worm wheel 21 is meshingly connected with the worm 20. The adjustment component also includes a power shaft 22 rotatably arranged on the mounting base 12, the power shaft 22 is arranged in the multi-faceted inner cavity of the worm 20, and a driving member 23 is coaxially arranged on the power shaft 22; the adjustment component realizes the precise adjustment of the support angle of the adsorption member 16 through the transmission structure of the worm 20, the worm wheel 21 and the power shaft 22, so that the equipment can adapt to dust sources of different heights and angles, and the transmission through the worm wheel 21 and the worm 20 has a one-way self-locking function to ensure that the adsorption member 16 is locked after the angle is adjusted, the power shaft 22 cooperates with the multi-faceted cavity of the worm 20 so that the transmission relationship of the worm following the transmission member 15 remains unchanged after the height adjustment, and the driving member 23 reduces the difficulty of rotating the power shaft 22 and increases the efficiency, thereby improving the adaptability and adsorption efficiency of the equipment in a complex textile workshop environment.
[0030] like Figures 1 to 4 As shown, as a preferred solution, a positioning member 24 is provided on the storage box 1, and two groups of threaded rods 14 are rotatably set in the inner holes of the positioning member 24 respectively, and a power shaft 22 is rotatably set in the fixed hole of the positioning member 24; the driving member 23 is used to increase the rotation stability of the threaded rods 14 and the power shaft 22, thereby improving their working strength.
[0031] like Figures 1 to 4As shown, as a preferred solution, a driving shaft 25 is rotatably arranged at the inner groove of the positioning member 24, a driving sprocket 26 is coaxially arranged on the driving shaft 25, a driven sprocket 27 is coaxially arranged on the threaded rod 14, a chain 28 is meshed between the driving sprocket 26 and two groups of driven sprockets 27, and a power member 29 is coaxially arranged on the driving shaft 25; a driving shaft 25 is rotatably arranged at the inner groove of the positioning member 24, a driving sprocket 26 is coaxially arranged on the driving shaft 25, a driven sprocket 27 is coaxially arranged on the threaded rod 14, a chain 28 is meshed between the driving sprocket 26 and two groups of driven sprockets 27, forming an efficient and reliable chain transmission system, ensuring that power is smoothly and accurately transmitted to the threaded rod 14, driving the adsorption member 16 for height adjustment, improving the stability of equipment operation, and the power member 29 improves the rotation efficiency of the driving shaft 25.
[0032] like Figures 1 to 4 As shown, as a preferred solution, its working process is as follows:
[0033] First, the operator places the electrostatic precipitator at the desired position and fixes it by using the brake or locking function of the Fomag wheel 13 to ensure that the equipment remains stable during operation. If the position of the equipment needs to be adjusted, it only needs to be unlocked to achieve fast and convenient movement through the Fomag wheel 13. According to the height and angle of the dust source in the textile workshop, the operator adjusts the height and angle of the adsorbent 16 by adjusting the assembly. The adsorbent 16 is connected to the air inlet pipe 8 through a hose. After the adsorbent 16 is started, the adsorbent 16 begins to absorb the dust-laden air in the textile workshop. When the dust particles in the air enter the storage box 1, they first pass through the electrostatic field formed by the discharge electrode 5 and the dust collecting electrode 6. The dust particles are efficiently adsorbed on the dust collecting electrode 6 under the action of static electricity, and then the gas is discharged through the outlet pipe 3.
[0034] The angle adjustment operation is as follows: the power shaft 22 is rotated by the driving member 23, and the power shaft 22 drives the worm 20 to rotate. Since the worm wheel 21 is meshed and connected with the worm 20, the worm wheel 21 rotates accordingly, thereby adjusting the angle of the hollow shaft 17 and the adsorption member 16 on the auxiliary member 18;
[0035] The height adjustment operation is as follows: start the power member 29 to drive the drive shaft 25 to rotate, and then drive the active sprocket 26 to rotate. The chain 28 transmits the power to the two sets of driven sprockets 27 smoothly and accurately, causing the threaded rod 14 to rotate and cooperate with the transmission member 15 to drive the adsorption member 16 to rise or fall synchronously.
[0036] The utility model provides an electrostatic dust collector for a textile workshop, and its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An electrostatic dust collector for a textile workshop, characterized in that: include: A storage box and an adsorption assembly, wherein a mounting member is provided inside the storage box, an air outlet pipe is provided on the mounting member, the air outlet pipe is provided inside the through hole of the storage box, an insulating member is provided inside the axial hole of the mounting member, a discharge electrode is provided on the insulating member, a dust collecting electrode is provided at the notch of the mounting member, a support member is coaxially provided on the dust collecting electrode, an air inlet pipe is provided on the support member, the air inlet pipe is provided inside the slot of the storage box, and the adsorption assembly is connected to the air inlet pipe; A support component, the adsorption component and the storage box are arranged on the support component.
2. An electrostatic dust collector for a textile workshop as claimed in claim 1, characterized in that: A flow guide is arranged inside the storage box, and the flow guide is coaxially arranged on the support member. A conical cavity is arranged inside the flow guide. A collecting member is arranged at the through slot of the storage box, and the collecting member is located at the bottom end of the flow guide. A sealing member is arranged on the collecting member, and the sealing member is arranged at the through slot of the storage box.
3. The electrostatic dust collector for a textile workshop according to claim 1, characterized in that: The support assembly comprises a mounting base arranged on the storage box, and a plurality of groups of Forma wheels are arranged at the bottom end of the mounting base.
4. An electrostatic dust collector for a textile workshop as claimed in claim 1, characterized in that: The adsorption assembly includes two groups of threaded rods and an adjustment assembly arranged on a mounting base. The two groups of threaded rods are cooperatively provided with transmission parts. The transmission parts are provided with adsorption parts through the mounting assembly. The adjustment assembly is used to adjust the support angle of the adsorption part. The adsorption part is connected to the air intake pipe through a hose.
5. An electrostatic dust collector for a textile workshop as claimed in claim 4, characterized in that: The mounting assembly comprises a hollow shaft arranged in the middle of the transmission member, an auxiliary member is arranged on the hollow shaft, and the adsorption member is arranged on the auxiliary member.
6. An electrostatic dust collector for a textile workshop as claimed in claim 5, characterized in that: The adjustment assembly comprises a fixing member arranged on the transmission member, a worm is arranged on the fixing member, a worm wheel is coaxially arranged on the hollow shaft, and the worm wheel is meshingly connected with the worm wheel.
7. An electrostatic dust collector for a textile workshop as claimed in claim 6, characterized in that: The adjustment assembly also includes a power shaft arranged on the mounting base, the power shaft is arranged in the multi-faceted inner cavity of the worm, and a driving member is coaxially arranged on the power shaft.
8. An electrostatic dust collector for a textile workshop as claimed in claim 4, characterized in that: A positioning piece is arranged on the storage box, and the two groups of threaded rods are respectively arranged in the inner holes of the positioning piece, and a power shaft is arranged in the fixing hole of the positioning piece.
9. An electrostatic dust collector for a textile workshop as claimed in claim 8, characterized in that: A driving shaft is arranged at the inner groove of the positioning member, a driving sprocket is coaxially arranged on the driving shaft, a driven sprocket is coaxially arranged on the threaded rod, and chains are meshed on the driving sprocket and the two sets of driven sprockets.
10. An electrostatic dust collector for a textile workshop as claimed in claim 9, characterized in that: A power piece is coaxially arranged on the driving shaft.