Brake drum gripper

By designing an automatic gripper for brake drums, the problems of high labor intensity and low efficiency in the processing and handling of drum parts are solved, and the automatic handling of brake drums and the improvement of working efficiency are achieved.

CN222573604UActive Publication Date: 2025-03-07YANTAI LITA CRAFTSMAN ROBOT CO LTD
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Patent Information

Application Number
CN202421286535.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-07
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the manufacturing of automotive parts, the processing and handling of drum parts requires a lot of labor, resulting in high labor intensity and low work efficiency.

Method used

A brake drum gripper is designed, including a robot mounting plate, a pneumatic three-claw chuck, a sensor mounting plate, a laser displacement ranging sensor, a sensor shield, a jaw and a solenoid valve, and the automatic grabbing and handling of the brake drum is achieved through these components.

Benefits of technology

The automatic handling of the brake drum is realized, the work efficiency is improved, the labor intensity is reduced, and the stability and safety of the gripper is ensured through the design of buffer components and anti-slip strips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a brake drum gripper, which belongs to the technical field of machining and automation in the manufacturing industry and comprises a robot mounting plate, pneumatic three-jaw chucks are embedded in the left side and the right side of the surface of the bottom of the robot mounting plate, and sensor mounting plates are fixedly arranged on the surfaces of the left side and the right side of the robot mounting plate. A laser displacement distance measuring sensor is fixedly arranged below the outer side surface of the sensor mounting plate; when the device works, the robot drives the brake drum gripper to move to the position above a workpiece, the lower portion of the pneumatic three-jaw chuck is right opposite to the position of a middle hole of the brake drum, the robot gripper slowly descends until the clamping jaws fall into the middle hole of the brake drum, and after the laser displacement distance measuring sensor senses that the distance of a product is a set distance, the gripper stops falling. The pneumatic three-jaw chuck opens the clamping jaws, the brake drum is supported by the friction force between the clamping jaws and the center hole of the brake drum, the robot drives the gripper and the workpiece to move, the product gripping work of the gripper is completed, automatic carrying is achieved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining and automation in the manufacturing industry, in particular to a brake drum gripper. Background Art

[0002] In the machining manufacturing industry, in order to improve the degree of automation of processing, products are automatically grasped to reduce labor intensity and improve production efficiency. In the manufacturing of automotive parts, drum parts processing requires manual production and transportation. The products are manually placed in the production equipment. After the processing is completed, the products are manually taken out and transported to the next process until all processes are completed. The products are manually inspected. After the inspection is qualified, the products are manually stacked. The transportation is not only labor-intensive, but also inefficient. Therefore, a brake drum gripper is designed to solve the above problems. Utility Model Content

[0003] The utility model aims to solve the problems existing in the above-mentioned background technology and proposes a brake drum gripper.

[0004] The technical problem to be solved by the utility model is to provide a brake drum gripper which can realize automatic transportation, increase work efficiency and has high practicality.

[0005] The technical problem to be solved by the utility model is to provide a brake drum gripper, including a robot mounting plate, a pneumatic three-jaw chuck, a sensor mounting plate, a laser displacement ranging sensor, a sensor protective cover, claws and an electromagnetic valve, pneumatic three-jaw chucks are embedded on both sides of the bottom surface of the robot mounting plate, sensor mounting plates are fixedly arranged on both sides of the left and right sides of the robot mounting plate, a laser displacement ranging sensor is fixedly arranged below the outer surface of the sensor mounting plate, a sensor protective cover is sleeved on the laser displacement ranging sensor, claws are fixedly arranged on the three claws of the pneumatic three-jaw chuck, electromagnetic valves are fixed at both ends of the upper surface of the robot mounting plate with bolts, and the electromagnetic valve passes through the robot mounting plate and is connected to the pneumatic three-jaw chuck for air pipes.

[0006] Preferably, a mounting groove matching the robot gripper is embedded in the center of the upper surface of the robot mounting plate, and the solenoid valve is connected to the robot air source.

[0007] Preferably, a retaining edge is fixedly provided below the outer side surface of the clamping claw.

[0008] Preferably, an embedding groove is provided on the outer surface of the claw, and buffer components are fixedly provided at the four corners inside the embedding groove, and a buffer plate is fixedly provided at the other end of the buffer component.

[0009] Preferably, the buffer plate is made of rubber material, and the buffer plate matches the embedding groove, and the outer surface of the buffer plate extends out of the embedding groove.

[0010] Preferably, the thickness of the buffer plate extending out of the embedding groove is less than the thickness of the retaining edge, and a plurality of anti-slip strips are arranged at equal distances on the outer surface of the buffer plate.

[0011] Preferably, the distance between two adjacent anti-slip strips is greater than the thickness of the brake drum.

[0012] Preferably, the buffer assembly includes a piston cylinder, a piston, a piston rod and a sleeve spring. The piston cylinder is fixedly arranged in an embedding groove, a piston is fixedly arranged inside the piston cylinder, a piston rod is fixedly arranged on the left end of the piston, a sleeve spring is fixedly arranged on the left side surface of the piston cylinder, and the piston rod and the sleeve spring are both fixedly arranged on the buffer plate.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects:

[0014] 1. When the utility model is working, the robot drives the brake drum gripper to move above the workpiece, so that the lower side of the pneumatic three-jaw chuck faces the center hole of the brake drum. The robot gripper slowly descends until the claw falls into the center hole of the brake drum. After the laser displacement ranging sensor senses that the distance of the product is the set distance, the gripper stops falling, the pneumatic three-jaw chuck opens the claw, and the friction between the claw and the center hole of the brake drum props up the brake drum. The robot drives the gripper and the workpiece to move, completing the gripping work of the product by the gripper, realizing automatic transportation and increasing work efficiency.

[0015] 2. The utility model is provided with a retaining edge. When the robot drives the brake drum to move too fast and the friction between the brake drum and the claw is unable to support the brake drum, the brake drum moves downward along the claw until the brake drum sticks to the upper surface of the retaining edge, thereby effectively preventing the brake drum on the claw from falling off.

[0016] 3. The utility model is provided with a buffer plate. When the pneumatic three-jaw chuck drives the claw to contact the hole in the brake drum, the buffer plate first contacts the hole in the brake drum. The buffer plate performs buffering through the buffer assembly to prevent the claw from making hard contact with the hole in the brake drum and prevent the claw and the brake drum from being damaged.

[0017] 4. The utility model is provided with anti-skid strips. When the buffer plate on the claw contacts the center hole of the brake drum, the center hole of the brake drum is located between two anti-skid strips. The anti-skid strip below the center hole of the brake drum can block the brake drum to prevent the center hole of the brake drum from sliding up and down along the buffer plate, thereby ensuring the stability of the claw clamping the brake disc.

[0018] 5. The utility model is provided with a buffer assembly. When the buffer plate squeezes the buffer assembly, the sleeve spring is in a compressed state. The elastic force of the sleeve spring buffers the buffer plate. At the same time, the piston rod drives the piston to move to the right along the piston. The piston squeezes the gas in the piston, and the air pressure in the piston increases. The air pressure in the piston buffers the piston rod and the buffer plate. Double buffering has a better buffering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0020] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model.

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the clamping claw of the utility model.

[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the clamping claw of the utility model.

[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the buffer component of the utility model.

[0024] [reference numerals]

[0025] 1. Robot mounting plate; 2. Pneumatic three-jaw chuck; 3. Sensor mounting plate; 4. Laser displacement ranging sensor; 5. Sensor protection cover; 6. Claw; 601. Side guard; 602. Embedding groove; 603. Buffer plate; 604. Anti-slip strip; 7. Solenoid valve; 8. Piston cylinder; 801. Piston; 802. Piston rod; 803. Sleeve spring. DETAILED DESCRIPTION

[0026] The brake drum gripper provided by the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0027] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0028] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0029] It will be understood that the meaning of “on,” “over,” and “above” in this disclosure should be interpreted in the broadest manner, so that “on” means not only “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” means not only “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.

[0030] In addition, spatially relative terms such as "under," "beneath," "lower," "above," "upper," etc. may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0031] Example:

[0032] like Figure 1-Figure 4As shown, an embodiment of the utility model provides a brake drum gripper, including a robot mounting plate 1, a pneumatic three-jaw chuck 2, a sensor mounting plate 3, a laser displacement ranging sensor 4, a sensor protective cover 5, a clamping claw 6 and a solenoid valve 7. The pneumatic three-jaw chuck 2 is embedded on both sides of the bottom surface of the robot mounting plate 1, and the sensor mounting plate 3 is fixedly arranged on the left and right side surfaces of the robot mounting plate 1. The laser displacement ranging sensor 4 is fixedly arranged below the outer surface of the sensor mounting plate 3, and the sensor protective cover 5 is sleeved on the laser displacement ranging sensor 4. Clamping claws 6 are fixedly arranged on the three clamping claws of the pneumatic three-jaw chuck 2, and the solenoid valve 7 is fixedly arranged on both ends of the upper surface of the robot mounting plate 1 with bolts, and the solenoid valve 7 passes through the robot mounting plate 1 and is connected to the pneumatic three-jaw chuck 2 for air pipe connection.

[0033] During actual use, when working, the robot drives the brake drum gripper to move above the workpiece, so that the bottom of the pneumatic three-jaw chuck 2 is facing the center hole of the brake drum, and the robot gripper slowly descends until the claw 6 falls into the center hole of the brake drum. After the laser displacement ranging sensor 4 senses that the distance of the product is the set distance, the gripper stops falling, and the pneumatic three-jaw chuck 2 opens the claw. The friction between the claw 6 and the center hole of the brake drum supports the brake drum, and the robot drives the gripper and the workpiece to move to complete the gripping of the product by the gripper.

[0034] In this embodiment, a mounting groove matching the robot gripper is embedded in the center of the upper surface of the robot mounting plate 1, so that the robot gripper is embeddedly connected to the robot mounting plate 1 to increase stability, and the solenoid valve 7 is connected to the robot air source, which is convenient for opening and closing the solenoid valve 7 to provide a power source for the pneumatic three-jaw chuck 2.

[0035] In this embodiment, Figure 1 , Figure 2 As shown, a retaining edge 601 is fixedly provided below the outer surface of the claw 6. When the robot drives the brake drum to move too fast and the friction between the brake drum and the claw 6 is unable to support the brake drum, the brake drum moves downward along the claw 6 until the brake drum sticks to the upper surface of the retaining edge 601, effectively preventing the brake drum on the claw 6 from falling off.

[0036] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, an embedding groove 602 is provided on the outer surface of the clamping claw 6, and buffer components are fixedly arranged at the four corners inside the embedding groove 602. A buffer plate 603 is fixedly arranged at the other end of the buffer component. The buffer plate 603 is made of rubber, and the buffer plate 603 matches the embedding groove 602. The outer surface of the buffer plate 603 extends out of the embedding groove 602. When the pneumatic three-jaw chuck 2 drives the clamping claw 6 to contact the hole in the brake drum, the buffer plate 603 first contacts the hole in the brake drum. The buffer plate 603 is buffered by the buffer component to prevent the clamping claw 6 from making hard contact with the hole in the brake drum, thereby preventing the clamping claw 6 and the brake drum from being damaged.

[0037] In this embodiment, the thickness of the buffer plate 603 extending out of the embedded groove 602 is less than the thickness of the retaining edge 601, so that when the brake disc slides off the buffer plate 603, the retaining edge 601 can block the brake disc.

[0038] In this embodiment, a plurality of anti-slip strips 604 are equidistantly arranged on the outer surface of the buffer plate 603, and the distance between two adjacent anti-slip strips 604 is greater than the thickness of the brake drum disc. When the buffer plate 603 on the claw 6 contacts the middle hole of the brake drum, the middle hole of the brake drum is between the two anti-slip strips 604, and the anti-slip strip 604 below the middle hole of the brake drum can block the brake drum to prevent the middle hole of the brake drum from sliding up and down along the buffer plate 603, thereby ensuring the stability of the claw 6 clamping the brake disc.

[0039] In this embodiment, Figure 4 As shown, the buffer assembly includes a piston cylinder 8, a piston 801, a piston rod 802 and a sleeve spring 803. The piston cylinder 8 is fixedly arranged in the embedding groove 602. The piston 801 is fixedly arranged inside the piston cylinder 8. The piston rod 802 is fixedly arranged at the left end of the piston 801. The sleeve spring 803 is fixedly arranged on the left surface of the piston cylinder 8. The piston rod 802 and the sleeve spring 803 are both fixedly arranged on the buffer plate 603. When the buffer plate 603 squeezes the buffer assembly, the sleeve spring 803 is in a compressed state. The elastic force of the sleeve spring 803 buffers the buffer plate 603. At the same time, the piston rod 802 drives the piston 801 to move to the right along the piston cylinder 8. The piston 801 squeezes the gas in the piston cylinder 8, and the air pressure in the piston cylinder 8 increases. The air pressure in the piston cylinder 8 buffers the piston rod 802 and the buffer plate, and double buffering has a better buffering effect.

[0040] The above are only preferred implementations of the utility model. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model. These should also be regarded as the protection scope of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A brake drum gripper, characterized in that: The invention comprises a robot mounting plate (1), wherein a pneumatic three-jaw chuck (2) is embedded on both left and right sides of the bottom surface of the robot mounting plate (1), a sensor mounting plate (3) is fixedly arranged on both left and right sides of the robot mounting plate (1), a laser displacement ranging sensor (4) is fixedly arranged below the outer surface of the sensor mounting plate (3), a sensor protection cover (5) is sleeved on the laser displacement ranging sensor (4), claws (6) are fixedly arranged on the three claws of the pneumatic three-jaw chuck (2), and electromagnetic valves (7) are fixed on both ends of the upper surface of the robot mounting plate (1) by bolts, and the electromagnetic valve (7) passes through the robot mounting plate (1) and is connected to the pneumatic three-jaw chuck (2) by an air pipe.

2. The brake drum gripper according to claim 1, characterized in that: A mounting groove matching the robot gripper is embedded in the center of the upper surface of the robot mounting plate (1), and the solenoid valve (7) is connected to the robot air source.

3. The brake drum gripper according to claim 2, characterized in that: A retaining edge (601) is fixedly arranged below the outer surface of the clamping claw (6).

4. The brake drum gripper according to claim 3, characterized in that: An embedding groove (602) is provided on the outer surface of the claw (6), and buffer components are fixedly arranged at the four corners inside the embedding groove (602), and a buffer plate (603) is fixedly arranged at the other end of the buffer component.

5. The brake drum gripper according to claim 4, characterized in that: The buffer plate (603) is made of rubber material, and the buffer plate (603) matches the embedding groove (602), and the outer surface of the buffer plate (603) extends out of the embedding groove (602).

6. The brake drum gripper according to claim 5, characterized in that: The thickness of the buffer plate (603) extending out of the embedded groove (602) is less than the thickness of the retaining edge (601), and a plurality of anti-slip strips (604) are arranged at equal distances on the outer surface of the buffer plate (603).

7. The brake drum gripper according to claim 6, characterized in that: The distance between two adjacent anti-slip strips (604) is greater than the thickness of the brake drum.

8. The brake drum gripper according to claim 7, characterized in that: The buffer assembly comprises a piston cylinder (8), a piston (801), a piston rod (802) and a sleeve spring (803); the piston cylinder (8) is fixedly arranged in the embedding groove (602); the piston (801) is fixedly arranged inside the piston cylinder (8); the piston rod (802) is fixedly arranged at the left end of the piston (801); the sleeve spring (803) is fixedly arranged on the left side surface of the piston cylinder (8); the piston rod (802) and the sleeve spring (803) are both fixedly arranged on the anti-slip strip (604).