Axle-mounted high-speed rail brake disc
By setting up a circulation tube in the high-speed rail brake disc and using the liquid cooled by the refrigeration device to carry away heat, the problem of high temperature caused by friction during deceleration is solved, and more efficient heat dissipation and longer service life are achieved.
Patent Information
- Application Number
- CN202420748052.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing high-speed rail brake discs are subject to high temperatures due to friction when deceleration, and lack of active cooling equipment, resulting in a shortening of the brake disc life.
A shaft-mounted high-speed rail brake disc is designed. By setting a circulation tube in the brake disc and the liquid cooled by the refrigeration device flows through the circulation tube, taking away the heat generated by the brake disc, thereby achieving rapid and uniform heat dissipation.
Effectively reduce the temperature of the brake disc, improve braking performance, extend the service life of the brake disc, and ensure the safety of the train and passenger comfort when braking.
Smart Images

Figure CN222577195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-speed rail brake discs, in particular to an axle-mounted high-speed rail brake disc. Background Art
[0002] When the existing high-speed rail slows down, it slows down by friction between the brake disc and the wheel. However, when it is in use, the friction between the brake disc and the wheel will quickly heat up. The lack of active cooling equipment will reduce the life of the brake disc. For example, a Chinese patent discloses a "high-speed rail locomotive wheel brake disc structure", and its application number is "202020212807.2". This device, through the cooperation between the set spring groove, tension spring, support plate and locating pin and the swing column, by rotating the blocking disc, under the elastic support of the tension spring itself, the spring is stretched, so that the locating pin passes through the pin hole and is placed on the outside of the mounting ring, so that the locating pin is assembled with the corresponding transmission device, thereby facilitating quick positioning, and then facilitating quick installation of the brake disc structure, reducing the difficulty of operation. However, when it is in use, the friction between the brake disc and the wheel will quickly heat up. The lack of active cooling equipment will reduce the life of the brake disc. Utility Model Content
[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide an axle-mounted high-speed railway brake disc. By outputting liquid cooled by a refrigeration device to the inside of a circulation pipe, the heat generated by the brake disc can be effectively transferred to the liquid, and the heat is taken away by the flow of the liquid, thereby dissipating the heat more quickly and evenly, which helps to reduce the temperature of the brake disc, improve the braking performance and extend the service life of the brake disc. When braking, the brake disc is pushed toward the wheel by a propulsion device, which can effectively reduce the speed of the train and ensure that the train stops safely when approaching a station or in an emergency. The train can also be decelerated smoothly, reducing sudden impacts and shaking, and improving the riding comfort of passengers.
[0004] The utility model also provides the above-mentioned axle-mounted high-speed railway brake disc, comprising: a connecting frame, an axle, one end of the axle is fixedly connected to a wheel, the outer surface of the axle is slidably connected to a brake disc, the inner surface of the brake disc is fixedly connected to a circulation pipe, the brake disc is movably connected to the wheel, the outer surface of the axle is slidably connected to a bearing plate, the rear surface of the bearing plate is fixedly connected to a propulsion device, the other end of the propulsion device is fixedly connected to the rear surface of the brake disc, the front surface of the bearing plate is fixedly connected to a water tank, the front surface of the water tank is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a delivery pipe, the delivery pipe is communicated with the circulation pipe, the side surface of the circulation pipe is fixedly connected to a return pipe, the other end of the return pipe is fixedly connected to the side surface of the water tank, the inner surface of the water tank is fixedly connected to a refrigeration device, through the above components, heat can be taken away by the flow of liquid, thereby dissipating heat more quickly and evenly, which helps to reduce the temperature of the brake disc, improve braking performance and extend the service life of the brake disc.
[0005] According to the axle-mounted high-speed railway brake disc described in the utility model, the propulsion device is composed of a hydraulic cylinder and a hydraulic rod. The hydraulic cylinder is fixedly connected to the rear surface of the bearing plate, the hydraulic rod is fixedly connected to the output end of the hydraulic cylinder, and the other end of the hydraulic rod is fixedly connected to the rear surface of the brake disc. Through the above components, the brake disc can be pushed toward the wheel to reduce its friction speed.
[0006] According to the shaft-mounted high-speed railway brake disc described in the utility model, the refrigeration device is composed of a compressor and a refrigeration plate. The refrigeration plate is fixedly connected to the inner surface of the water tank, the compressor is fixedly connected to the upper surface of the water tank, and the output end of the compressor is fixedly connected to the input end of the refrigeration plate. The above components facilitate cooling of the liquid inside the water tank.
[0007] According to the axle-mounted high-speed railway brake disc described in the utility model, a friction block is fixedly connected to the brake disc, a friction groove is provided on the wheel, and the friction block is movably connected to the friction groove. Through the above components, the friction surface between the brake disc and the wheel is increased, making it easier to decelerate.
[0008] According to the axle-mounted high-speed railway brake disc described in the utility model, the rear surface of the wheel is fixedly connected with a fan blade, and the above components are convenient for disturbing the airflow when the wheel rotates, so as to dissipate heat itself.
[0009] According to the axle-mounted high-speed railway brake disc described in the utility model, the inner surface of the wheel is fixedly connected with an anti-skid pad, and the above components are used to increase the stability of train travel.
[0010] According to the axle-mounted high-speed railway brake disc described in the utility model, a mounting plate is fixedly connected to the upper surface of the connecting frame, and fixing holes are provided on the mounting plate. Through the above components, the equipment can be easily installed and fixed on the bottom of the carriage.
[0011] Beneficial Effects
[0012] 1. Compared with the prior art, the shaft-mounted high-speed rail brake disc can effectively transfer the heat generated by the brake disc to the liquid by outputting the liquid cooled by the refrigeration device to the inside of the circulation pipe, and take away the heat through the flow of the liquid, thereby dissipating the heat more quickly and evenly, which helps to reduce the temperature of the brake disc, improve the braking performance and extend the service life of the brake disc when braking.
[0013] 2. Compared with the existing technology, the axle-mounted high-speed rail brake disc can effectively reduce the speed of the train by pushing the brake disc toward the wheel through the propulsion device, ensuring the safe stop of the train when approaching the station or in an emergency. It can also decelerate the train smoothly, reduce sudden impact and shaking, and improve the riding comfort of passengers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0015] Figure 1 This is the main structural diagram of the axle-mounted high-speed railway brake disc of the utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the shaft-mounted high-speed railway brake disc of the utility model;
[0017] Figure 3 This is a left-side structural diagram of the axle-mounted high-speed railway brake disc of the utility model;
[0018] Figure 4 It is a rear structural diagram of the axle-mounted high-speed railway brake disc of the utility model.
[0019] Legend:
[0020] 1. Wheel; 2. Water pump; 3. Delivery pipe; 4. Fan blades; 5. Anti-skid pad; 6. Return pipe; 7. Friction groove; 8. Fixing hole; 9. Mounting plate; 10. Compressor; 11. Water tank; 12. Connecting frame; 13. Loading plate; 14. Axle; 15. Hydraulic cylinder; 16. Hydraulic rod; 17. Brake disc; 18. Friction block; 19. Circulation pipe. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] Reference Figure 1-4 The utility model embodiment is an axle-mounted high-speed railway brake disc, which includes: a connecting frame 12 and an axle 14. One end of the axle 14 is fixedly connected to a wheel 1, a fan blade 4 is fixedly connected to the rear surface of the wheel 1, an anti-skid pad 5 is fixedly connected to the inner surface of the wheel 1, and a brake disc 17 is slidably connected to the outer surface of the axle 14 for braking. A friction block 18 is fixedly connected to the brake disc 17, and a friction groove 7 is provided on the wheel 1. The friction block 18 is movably connected to the friction groove 7 for increasing the friction surface between the brake disc and the wheel. A circulation pipe 19 is fixedly connected to the inner surface of the brake disc 17 for circulating liquid inside.
[0023] The brake disc 17 is movably connected to the wheel 1, the outer surface of the axle 14 is slidably connected to the bearing plate 13 for connecting the hydraulic cylinder, the upper surface of the connecting frame 12 is fixedly connected to the mounting plate 9, and the mounting plate 9 is provided with fixing holes 8, the rear surface of the bearing plate 13 is fixedly connected to the propulsion device, and the propulsion device is composed of a hydraulic cylinder 15 and a hydraulic rod 16, the hydraulic cylinder 15 is fixedly connected to the rear surface of the bearing plate 13, the hydraulic rod 16 is fixedly connected to the output end of the hydraulic cylinder 15, the other end of the hydraulic rod 16 is fixedly connected to the rear surface of the brake disc 17 for pushing the brake disc, the other end of the propulsion device is fixedly connected to the rear surface of the brake disc 17, and the front surface of the bearing plate 13 is fixedly connected to the water tank 11 for storing cooling water.
[0024] A water pump 2 is fixedly connected to the front surface of the water tank 11, and a delivery pipe 3 is fixedly connected to the output end of the water pump 2 for delivering cooling water to the inside of the circulation pipe. The delivery pipe 3 is communicated with the circulation pipe 19, and a return pipe 6 is fixedly connected to the side surface of the circulation pipe 19 for returning water to the water tank. The other end of the return pipe 6 is fixedly connected to the side surface of the water tank 11, and a refrigeration device is fixedly connected to the inner surface of the water tank 11. The refrigeration device is composed of a compressor 10 and a refrigeration plate 20. The refrigeration plate 20 is fixedly connected to the inner surface of the water tank 11, and the compressor 10 is fixedly connected to the upper surface of the water tank 11. The output end of the compressor 10 is fixedly connected to the input end of the refrigeration plate 20 for cooling the water body.
[0025] Working principle: When in use, the mounting plate 9 is mounted on the vehicle body through the fixing hole 8. When the high-speed train brakes, the telescopic rod 16 is driven by the hydraulic cylinder 15 to push the brake disc 17 toward the wheel 1, causing it to decelerate by friction. The friction block 18 on the brake disc 17 is inserted into the friction groove 7 on the wheel 1, thereby increasing the contact area between the wheel 1 and the friction block 18, allowing it to decelerate faster. When friction generates heat, the water in the water tank 11 that has been cooled by the cooling plate 20 is transported to the circulation pipe 19 in the brake disc 17 through the water pump 2 to cool it down.
[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An axle-mounted high-speed railway brake disc, characterized in that: include: A connecting frame (12), an axle (14), one end of the axle (14) is fixedly connected to a wheel (1), the outer surface of the axle (14) is slidably connected to a brake disc (17), the inner surface of the brake disc (17) is fixedly connected to a circulation pipe (19), the brake disc (17) is movably connected to the wheel (1), the outer surface of the axle (14) is slidably connected to a bearing plate (13), the rear surface of the bearing plate (13) is fixedly connected to a propulsion device, and the other end of the propulsion device is fixedly connected to the brake disc The rear surface of the supporting plate (17) is fixedly connected to a water tank (11) on the front surface of the supporting plate (13), a water pump (2) is fixedly connected to the front surface of the water tank (11), a delivery pipe (3) is fixedly connected to the output end of the water pump (2), the delivery pipe (3) is communicated with a circulation pipe (19), a return pipe (6) is fixedly connected to the side surface of the circulation pipe (19), the other end of the return pipe (6) is fixedly connected to the side surface of the water tank (11), and a refrigeration device is fixedly connected to the inner surface of the water tank (11).
2. The axle-mounted high-speed railway brake disc according to claim 1, characterized in that: The propulsion device is composed of a hydraulic cylinder (15) and a hydraulic rod (16). The hydraulic cylinder (15) is fixedly connected to the rear surface of the bearing plate (13), the hydraulic rod (16) is fixedly connected to the output end of the hydraulic cylinder (15), and the other end of the hydraulic rod (16) is fixedly connected to the rear surface of the brake disc (17).
3. The axle-mounted high-speed railway brake disc according to claim 1, characterized in that: The refrigeration device is composed of a compressor (10) and a refrigeration plate (20), wherein the refrigeration plate (20) is fixedly connected to the inner surface of a water tank (11), the compressor (10) is fixedly connected to the upper surface of the water tank (11), and the output end of the compressor (10) is fixedly connected to the input end of the refrigeration plate (20).
4. The axle-mounted high-speed railway brake disc according to claim 1, characterized in that: A friction block (18) is fixedly connected to the brake disc (17), a friction groove (7) is provided on the wheel (1), and the friction block (18) is movably connected to the friction groove (7).
5. The axle-mounted high-speed railway brake disc according to claim 1, characterized in that: The rear surface of the wheel (1) is fixedly connected with a fan blade (4).
6. The axle-mounted high-speed railway brake disc according to claim 1, characterized in that: An anti-skid pad (5) is fixedly connected to the inner surface of the wheel (1).
7. The axle-mounted high-speed railway brake disc according to claim 1, characterized in that: A mounting plate (9) is fixedly connected to the upper surface of the connecting frame (12), and a fixing hole (8) is provided on the mounting plate (9).
Citation Information
Patent Citations
Wheel-mounted brake disc structure of high-speed rail locomotive
CN211693313U