Material distributing mechanism of pad printing machine

By designing the feeding mechanism of the pad printing machine, including conveying components, packaging components, flat push components and material transfer components, the problem of low manual operation efficiency of traditional pad printing machines is solved, and automatic loading, packaging and transfer is realized, and working efficiency is improved.

CN222592529UActive Publication Date: 2025-03-11SUZHOU ISTE AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420737446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-11
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Traditional pad printing machines require manual operation, resulting in low work efficiency and difficult to achieve efficient automation when printing on complex surfaces such as small areas or concave and convex surfaces.

Method used

A feeding mechanism of a pad printing machine is designed, including a conveying component, a packing component, a flat pushing component and a material transfer component. Through the coordinated work of these components, automatic loading, packing and transfer can be realized, multiple products can be processed at the same time, and work efficiency can be improved.

Benefits of technology

The automated loading, packing and transfer process is realized, which improves the working efficiency of the pad printing machine and can handle multiple products at the same time, which is more efficient than manual operation.

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Abstract

The utility model discloses a material distributing mechanism of a pad printing machine, which comprises a conveying assembly, a sub-packaging assembly, a horizontal pushing assembly and a material moving assembly, the sub-packaging assembly comprises a second conveying part and a second driving part, a plurality of limiting parts are arranged on the second conveying part at intervals in the first direction, and a containing bin is formed between every two adjacent limiting parts and used for containing products; a connecting plate is arranged at the end of the conveying assembly and the end of the subpackaging assembly, and the products can be moved into the containing bin from the conveying assembly through the connecting plate. The horizontal pushing assembly comprises a first horizontal moving part and a horizontal pushing part, the horizontal pushing part is connected with the first horizontal moving part through a supporting plate, the horizontal pushing part can move in the second direction, the horizontal pushing part is used for transferring the products into the containing bin from the conveying assembly, the products can be automatically fed, subpackaged and transferred, multiple products can be printed at the same time, and the printing efficiency is improved. And compared with manual placement or printing of a single product, the working efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing, in particular to a material dividing mechanism of a pad printing machine. Background Art

[0002] Pad printing is an indirect printing technology with a concave rubber head. It has become a major method for printing and decorating the surfaces of various objects. The process is very simple: first, the design pattern is etched on the printing plate, the etching plate is coated with ink, and then most of the ink is transferred to the printed object through the silicone head. This printing technology has exquisite and detailed effects, and is very suitable for small areas, concave and convex surfaces, and other places where other printing methods are difficult to work. Therefore, pad printing machines are widely used in electrical appliances, plastics, toys, and glass lamp industries.

[0003] Traditional pad printing machines use a cylinder to drive a single rubber head to transfer the oil print on the template to the workpiece. When printing is completed, the workpiece needs to be taken away manually. When the next workpiece is placed on the placement platform of the pad printing machine manually, the rubber head can start the next printing. This manual operation method is very time-consuming and labor-intensive, and can easily lead to reduced working efficiency of the pad printing machine. Utility Model Content

[0004] In order to overcome the above disadvantages, the purpose of the utility model is to provide a material dividing mechanism for a pad printing machine.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: a material dividing mechanism of a pad printing machine, including a conveying component, a sub-packaging component, a horizontal push component and a material transfer component, wherein: the conveying component includes a first conveying member and a first driving member, and first limit strip groups are respectively provided on both sides of the first conveying member, and the first conveying member is used to convey products; the sub-packaging component includes a second conveying member and a second driving member, and a plurality of limit members are arranged on the second conveying member along the first direction at intervals, and a placement bin is formed between adjacent limit members for placing products; a connecting plate is provided at the ends of the conveying component and the sub-packaging component, and the product can be moved from the conveying component to the placement bin through the connecting plate; the horizontal push component includes a first translation member and a horizontal push part, and the horizontal push part is connected to the first translation member through a support plate, so that the horizontal push part can be moved along the second direction, and is used to transfer the product from the conveying component to the placement bin; the material transfer component is placed above the sub-packaging component, and is used to transfer the product in the placement bin to the pad printing jig, and can automatically load, sub-pack and transfer the product, and can realize the printing of multiple products at the same time, which has higher work efficiency than manual placement or printing of a single product.

[0006] Furthermore, the conveying component includes a vibrating loading tray for holding the product and conveying the product outward with the box opening facing downward, which can improve the loading efficiency while maintaining the consistency of the product placement direction, further improving the efficiency of pad printing.

[0007] Furthermore, the material transfer assembly includes a second translation member, a telescopic cylinder and a pad printing jig. The telescopic cylinder is connected to the second translation member through a support plate, which can enable the telescopic cylinder to move along a first direction and is used to transfer the product from the placement bin to the pad printing jig. Multiple products can be grabbed onto the pad printing jig at one time, which improves work efficiency.

[0008] Furthermore, a mounting plate is connected to the bottom of the telescopic cylinder, and a plurality of vacuum nozzles are connected to the mounting plate along a first direction. The vacuum nozzles are connected to a vacuum pump through an air pipe and can adsorb the bottom of the product box. Adsorption by the vacuum nozzle has better stability and is safer than grasping and clamping, and will not harm the product itself.

[0009] Furthermore, the pad printing jig is provided with several pad printing stations, which are arranged at intervals. The product can be snapped on the pad printing station, which can improve the stability of the product during the pad printing process and will not shake on the pad printing jig, affecting the quality of pad printing.

[0010] Furthermore, guide posts are provided between the two ends of the mounting plate and the support plate, and the mounting plate moves up and down along the guide posts, so as to prevent the mounting plate from rotating along the telescopic cylinder during the up and down movement, thereby affecting the adsorption position of the vacuum nozzle.

[0011] Furthermore, the surface roughness of the connecting plate is 0.4 μm, and the relatively smooth connecting plate can prevent the product from tipping over, being misplaced, etc. during the pushing process.

[0012] Furthermore, a second limit bar group is provided on both sides of the placement bin, and a feed port is reserved on the side of the second limit bar group close to the conveying component. The feed port is provided with a chamfer, which serves as a guide and also avoids collision between the product and the second limit bar group.

[0013] Furthermore, a vibrator is connected between the vibrating loading tray and the first conveying member, and a fixedly connected trough plate is provided above the vibrator. The product can move forward through the vibrator, which can prevent the product from piling up at the output end of the vibrating loading tray.

[0014] Furthermore, the conveying direction of the conveying component is opposite to that of the sub-packaging component. Setting the opposite conveying direction can shorten the length of the entire device, save space, and be more economical.

[0015] The beneficial effects of the utility model are:

[0016] 1. By setting up the conveying component, packaging component, horizontal push component and material transfer component, the products can be automatically loaded, packaged and transferred, and multiple products can be printed at the same time. Compared with manual placement or printing of a single product, the work efficiency is higher;

[0017] 2. By setting limit strips on both sides of the first conveyor and the second conveyor, the product can be prevented from falling off the belt, thereby improving the stability of conveying and packaging;

[0018] 3. Use the vibrating loading tray and the flat vibrator to load the products, which can improve the loading efficiency and maintain the consistency of the product placement direction, further improving the efficiency of pad printing;

[0019] 4. By setting the conveying direction of the conveying component and the sub-packaging component in opposite directions, the overall length of the sub-packaging mechanism is reduced, thereby shortening the overall length of the pad printer, which is beneficial to saving production space;

[0020] 5. By improving the smoothness of the connecting plate between the conveying component and the sub-packaging component, the product can smoothly enter the placement bin during the sub-packaging process to avoid tipping over, dislocation, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of a material dividing mechanism of a pad printing machine according to an embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the connection between the conveying assembly, the sub-assembly assembly and the horizontal push assembly according to an embodiment of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of a conveying assembly according to an embodiment of the utility model;

[0024] Figure 4 This is a schematic structural diagram of a subassembly assembly according to an embodiment of the utility model;

[0025] Figure 5 This is a structural schematic diagram of a horizontal push assembly according to an embodiment of the utility model;

[0026] Figure 6 This is a state diagram of the horizontal push assembly before pushing the product in one embodiment of the utility model;

[0027] Figure 7 This is a state diagram of a product after the horizontal push assembly of an embodiment of the utility model pushes the product;

[0028] Figure 8 This is a schematic diagram of a vibrating loading tray according to an embodiment of the utility model;

[0029] Fig. 9 This is a structural schematic diagram of a material moving assembly according to an embodiment of the utility model;

[0030] Fig.10 It is a structural schematic diagram of a pad printing jig according to an embodiment of the utility model.

[0031] In the figure: 1. conveying assembly; 11. first conveying member; 12. first driving member; 13. first limiting strip group; 14. vibrating loading tray; 15. material blocking plate; 2. packaging assembly; 21. second conveying member; 22. second driving member; 23. limiting member; 24. placement bin; 25. second limiting strip group; 26. feeding port; 3. horizontal push assembly; 31. first translation member; 32. horizontal push part; 33. support plate; 4. material moving assembly; 41. second translation member; 42. telescopic cylinder; 43. supporting plate; 44. mounting plate; 45. vacuum nozzle; 46. guide column; 5. connecting plate; 6. product; 7. horizontal vibrator; 8. material trough plate; 91. pad printing jig; 92. pad printing station. DETAILED DESCRIPTION

[0032] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0033] See attached Figure 1 To Attachment Figure 3 As shown, a material dispensing mechanism of a pad printing machine in this embodiment includes a conveying component 1, a dispensing component 2, a horizontal push component 3 and a material dispensing component 4, wherein: the conveying component 1 is arranged in parallel with the dispensing component 2, and the horizontal push component 3 is arranged at the conveying end of the conveying component 1; the conveying component 1 includes a first conveying member 11 and a first driving member 12, and first limiting bar groups 13 are respectively arranged on both sides of the first conveying member 11, and the first conveying member 11 can be a pulley, and the product 6 is conveyed by the pulley. The product 6 is transported by the first conveying member 11, and the first limiting bar groups 13 are respectively arranged on both sides of the first conveying member 11, which can prevent the product 6 from falling from the belt. The end of the first limiting bar group 13 and the end of the pulley conveying direction are spaced slightly larger than the width of the product 6, so that only one product 6 reaches the end of the pulley at a time, and the rest of the products 6 are retained between the first limiting bar groups 13, that is, only one product 6 reaches the attached pulley at a time. Figure 2 The baffle plate 15 in the middle. ( Figure 2 The X direction is the first direction, the Y direction is the second direction, and the second direction is perpendicular to the first direction)

[0034] See attached Figure 4As shown, the sub-packaging component 2 includes a second conveying member 21 and a second driving member 22. A plurality of stoppers 23 are arranged on the second conveying member 21 at intervals along the first direction. A placement bin 24 is formed between adjacent stoppers 23 for placing the product 6. A connecting plate 5 is provided at the ends of the conveying component 1 and the sub-packaging component 2. The product 6 can be moved from the conveying component 1 to the placement bin 24 through the connecting plate 5. The spacing between adjacent placement bins 24 is slightly larger than the width of the product 6, so that the product 6 can enter the placement bin 24 without being offset or misplaced in the placement bin 24. The stoppers 23 are connected to the second conveying member 21 by bolts or gluing, and the width of the stoppers 23 is the spacing between adjacent products 6.

[0035] In some embodiments, a second limiting strip set 25 is provided on both sides of the placement bin 24, and a feed port 26 is left on the side of the second limiting strip set 25 close to the conveying assembly 1, and the feed port 26 is provided with a chamfer that opens outward (not shown in the figure). The chamfer provided on the feed port 26 can guide the product 6 when it is pushed into the placement bin 24 by the push portion 32, and also avoid the collision between the product 6 and the second limiting strip set 25.

[0036] See attached Figure 5 To Attachment Figure 7 As shown, the push assembly 3 includes a first translation member 31 and a push portion 32, and the push portion 32 is connected to the first translation member 31 through a support plate 33, so that the push portion 32 can move along the second direction to transfer the product 6 from the conveying assembly 1 to the placement bin 24. The push portion 32 is located adjacent to the first translation member 31. Figure 6 When the product 6 is in the position, it can be transported from the first conveying member 11 to the baffle plate 15, and then the push portion 32 moves to the right to push the product 6 from the connecting plate 5 to the placement bin 24, that is, the attached Figure 7 When the horizontal push portion 32 moves to the left again, the next product 6 on the first conveying member 11 is sequentially conveyed to the baffle plate 15, thereby completing the next push and packing.

[0037] The material transfer assembly 4 is placed above the packaging assembly 2, and is used to transfer the products 6 in the placement bin 24 to the pad printing jig 91. The material transfer assembly 4 can complete the transfer of multiple products 6 at one time, while keeping the spacing and direction of the products 6 unchanged, and also improves the transfer efficiency.

[0038] By setting up the conveying component 1, the packaging component 2, the pushing component 3 and the material moving component 4, the product 6 can be automatically loaded, packaged and transferred, and multiple products 6 can be printed at the same time. Compared with manual placement or printing of a single product 6, the work efficiency is higher.

[0039] In some embodiments, the conveying direction of the conveying component 1 is opposite to that of the packaging component 2. When the product 6 is conveyed to the end of the first conveying member 11, the product 6 is pushed into the placement bin 24 by the action of the horizontal push portion 32, and then the second conveying member 21 rotates to provide the next vacant placement bin 24. Setting the first conveying member 11 and the second conveying member 21 in opposite conveying directions can shorten the length of the entire device, save space, and be more economical.

[0040] See attached Figure 6 As shown, in some embodiments, the surface roughness of the connecting plate 5 is 0.4 μm. The product 6 is pushed from the first conveying member 11 to the placement bin 24 on the second conveying member 21, and needs to pass through the connecting plate 5. A too rough connecting plate 5 will cause the product 6 to tip over or be misplaced during the pushing process. Therefore, even in the case of limited position, the surface of the connecting plate 5 needs to be kept smooth.

[0041] See attached Figure 8 As shown, in some embodiments, the conveying assembly 1 includes a vibrating loading tray 14 for holding the product 6 and conveying the product 6 outward with the box opening facing downward. The vibrating loading tray 14 is used for loading, which improves efficiency and maintains the consistency of the placement direction of the product 6, further improving the efficiency of pad printing.

[0042] See attached Figure 8 As shown, in some embodiments, a leveling device 7 is connected between the vibrating loading tray 14 and the first conveying member 11, and a fixedly connected material slot plate 8 is provided above the leveling device 7, and the product 6 can move forward through the leveling device 7. The leveling device 7 can prevent the product 6 from piling up at the output end of the vibrating loading tray 14.

[0043] See attached Fig. 9 As shown, in some embodiments, the material transfer assembly 4 includes a second translation member 41, a telescopic cylinder 42 and a pad printing jig 91. The telescopic cylinder 42 is connected to the second translation member 41 through a carrier plate 43, and the telescopic cylinder 42 can be moved along a first direction to transfer the product 6 from the placement bin 24 to the pad printing jig 91. The telescopic cylinder 42 moves along the first direction on the second translation member 41, and when it moves to the leftmost end, it can be directly above the second conveying member 21, that is, directly above the product 6 in the placement bin 24; when it moves to the rightmost end, it can be directly above the pad printing jig 91.

[0044] See attached Fig. 9As shown, in some embodiments, a mounting plate 44 is connected to the bottom of the telescopic cylinder 42, and a plurality of vacuum suction nozzles 45 are connected to the mounting plate 44 along a first direction. The vacuum suction nozzles 45 are connected to a vacuum pump through an air pipe and can absorb the bottom of the box of the product 6. The number of vacuum suction nozzles 45 can be the same as the number of placement bins 24 continuously arranged on the second conveying member 21. When enough products 6 are placed in the placement bins 24, the vacuum suction nozzles 45 absorb the bottom of the box of the product 6 and transfer the product 6 to the pad printing jig 91.

[0045] See attached Fig. 9 As shown, in some embodiments, guide posts 46 are provided between the two ends of the mounting plate 44 and the support plate 43, and the mounting plate 44 moves up and down along the guide posts 46. The provision of the guide posts 46 prevents the mounting plate 44 from rotating along the telescopic cylinder 42 during the up and down movement, thereby affecting the adsorption position of the vacuum nozzle 45.

[0046] See attached Fig.10 As shown, in some embodiments, the pad printing jig 91 is provided with a plurality of pad printing stations 92, and the pad printing stations 92 are arranged at intervals, and the distance between the pad printing stations 92 is the same as the interval between the plurality of pad printing silicone heads, so that in the next pad printing process of the product 6, the plurality of pad printing silicone heads can simultaneously complete pad printing on the product on the pad printing jig 91. The shape of the pad printing station 92 is consistent with the shape of the product 6, so that the product 6 can be just buckled on the pad printing station 92, and the product 6 can be buckled on the pad printing station 92. The spacing distance of the placement bin 24 can be the same as the spacing distance between the pad printing stations 92 on the pad printing jig 91, so that after the product 6 is transferred, there is no need to adjust the position.

[0047] The specific subpackaging process of the subpackaging mechanism of the utility model is:

[0048] 1. The product 6 is placed in the vibrating loading tray 14, and the product 6 is transported outward with the box opening facing downward;

[0049] 2. The vibrating loading tray 14 is connected to the leveling device 7. A material trough plate 8 is provided above the leveling device 7. The product 6 can be moved forward to the first conveying member 11 through the leveling device 7;

[0050] 3. Move the push portion 32 away from the first conveying member 11, and the product 6 is conveyed to the baffle plate 15;

[0051] 4. Use the push portion 32 to push the product 6 into the placement bin 24 along the second direction, and the second conveying member 21 continues to convey;

[0052] 5. When a plurality of products 6 are placed in the placement bin 24 of the second conveyor 21 , they are transferred to the pad printing station 92 of the pad printing jig 91 using the vacuum suction nozzle 45 on the transfer assembly.

[0053] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A material distributing mechanism of a pad printing machine, characterized in that: It includes a conveying component, a sub-packaging component and a horizontal push component, among which: The conveying assembly is arranged in parallel with the sub-packaging assembly, and the horizontal push assembly is arranged at the conveying end of the conveying assembly; the conveying assembly includes a first conveying member and a first driving member, the first driving member can drive the first conveying member to transmit, and the first conveying member is used to convey products; The subpackaging assembly includes a second conveying member and a second driving member, the second driving member can drive the second conveying member to transmit, a plurality of stoppers are arranged on the second conveying member at intervals along the first direction, and a placement bin is formed between adjacent stoppers for placing the product; The push assembly can move along a second direction to transfer the product from the conveying assembly to the storage bin, and the second direction is perpendicular to the first direction.

2. The material distributing mechanism of the pad printing machine according to claim 1, characterized in that: The conveying assembly includes a vibrating loading tray for holding the product and conveying the product outward with the box opening facing downward.

3. The material distributing mechanism of the pad printing machine according to claim 1, characterized in that: It also includes a material moving component, which is placed above the packaging component. The material moving component includes a second translation member, a telescopic cylinder and a pad printing jig. The telescopic cylinder is connected to the second translation member through a support plate, which can enable the telescopic cylinder to move along a first direction, and is used to transfer the product from the placement bin to the pad printing jig.

4. The material distributing mechanism of the pad printing machine according to claim 3, characterized in that: The bottom of the telescopic cylinder is connected to a mounting plate, and a plurality of vacuum suction nozzles are connected to the mounting plate along a first direction. The vacuum suction nozzles are connected to a vacuum pump through an air pipe and can absorb the bottom of the box of the product.

5. The material distributing mechanism of the pad printing machine according to claim 3, characterized in that: The pad printing jig is provided with a plurality of pad printing stations, the pad printing stations are arranged at intervals, and the product can be snapped onto the pad printing stations.

6. The material distributing mechanism of the pad printing machine according to claim 4, characterized in that: Guide columns are arranged between the two ends of the mounting plate and the support plate, and the mounting plate moves up and down along the guide columns.

7. The material distributing mechanism of the pad printing machine according to claim 1, characterized in that: A connecting plate is provided at the ends of the conveying component and the sub-packaging component, and the product can be moved from the conveying component to the placement bin through the connecting plate. The surface roughness of the connecting plate is 0.4 μm.

8. The material distributing mechanism of the pad printing machine according to claim 1, characterized in that: A first limiting bar group is provided on both sides of the first conveying member along the second direction, a second limiting bar group is provided on both sides of the placement bin, and a feed port is reserved on one side of the second limiting bar group close to the conveying component, and the feed port is chamfered.

9. The material distributing mechanism of the pad printing machine according to claim 2, characterized in that: A vibrating plate is connected between the vibrating loading tray and the first conveying member, and a fixedly connected trough plate is provided above the vibrating plate, and the product can move forward through the vibrating plate.

10. The material distributing mechanism of the pad printing machine according to claim 1, characterized in that: The conveying direction of the conveying component is opposite to that of the dispensing component.