Tension-adjustable take-up device

Abstract

The utility model discloses a take-up device with adjustable tension, which belongs to the technical field of take-up devices, and comprises a box body, a bending mechanism, a take-up mechanism and a control mechanism, the box body is in fastening connection with the bending mechanism, the take-up mechanism is in sliding connection with the box body, and the control mechanism is electrically connected with the bending mechanism. The control mechanism is electrically connected with the take-up mechanism, the bending guiding mechanism guides a wire to enter the take-up mechanism in a specific path, meanwhile, the tension of the wire is adjusted according to needs, the take-up mechanism winds and collects the wire, and the position or angle is automatically adjusted according to the tension of the wire and the take-up speed so as to optimize the take-up effect. The control mechanism monitors the tension of the wire rod and conducts real-time adjustment according to needs, and it is ensured that the take-up process is conducted stably.

Description

Technical Field

[0001] The utility model relates to the technical field of wire take-up devices, in particular to a wire take-up device with adjustable tension. Background Art

[0002] With the rapid development of modern industrial technology, the requirements for wire processing and production are getting higher and higher, especially in terms of accuracy and efficiency. Wire is the basic component of many industrial products and electronic equipment. The quality control in the production process is directly related to the performance and reliability of the final product.

[0003] At present, there are many types of wire-taking devices on the market, which can meet the basic needs of wire production to a certain extent. These devices usually include mechanical structures for guiding and collecting wires, as well as a control system for adjusting and monitoring the tension of the wires. Through the use of these devices, the smooth collection of wires and certain quality control can be guaranteed to a certain extent.

[0004] Although the existing wire-taking devices can complete the basic wire-taking tasks, there are still some shortcomings. Many existing devices are unable to achieve real-time monitoring and fine adjustment of the wire tension, which may cause uneven tension, looseness or excessive tightness of the wire during the collection process, or affect the quality of the final product due to belt extrusion. Therefore, technical personnel in this field provide a wire-taking device with adjustable tension to solve the problems raised in the above background. Utility Model Content

[0005] The purpose of the utility model is to provide a wire take-up device with adjustable tension to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] The tension-adjustable wire-taking device comprises a box body, a bending guide mechanism, a wire-taking mechanism and a control mechanism. The box body and the bending guide mechanism are tightly connected, the wire-taking mechanism and the box body are slidably connected, the control mechanism and the bending guide mechanism are electrically connected, and the control mechanism and the wire-taking mechanism are electrically connected.

[0008] By adopting the above technical solution, when the wire begins to enter through the guide mechanism, the control mechanism evaluates the required tension and adjusts it accordingly. The guide mechanism adjusts the introduction tension of the wire according to the instructions of the control mechanism. The wire-receiving mechanism adjusts its working state according to the tension of the wire and the instructions of the control mechanism to collect the wire. During the whole process, the control mechanism monitors the tension of the wire and makes real-time adjustments as needed to ensure the smooth progress of the wire-receiving process.

[0009] Furthermore, the bend guiding mechanism includes an active component, a driven component, a bend guiding frame, an incoming wire guide wheel and an outgoing wire guide wheel. The active component and the driven component are transmission-connected, the active component and the bend guiding frame are rotationally connected, the driven component and the bend guiding frame are rotationally connected, the driven component and the bend guiding frame are slidingly connected, the incoming wire guide wheel and the bend guiding frame are rotationally connected, the outgoing wire guide wheel is rotationally connected, the bend guiding frame and the box are fixedly connected, the active component and the control mechanism are electrically connected, and the driven component and the control mechanism are electrically connected.

[0010] By adopting the above technical scheme, the active component can achieve efficient and stable power transmission and precise control by providing power, achieve the accuracy and stability of wire introduction, thereby realizing the synchronous movement and control of the driven component, and adjusting the wire tension to achieve precise adjustment and stable control of wire introduction. The wire inlet guide wheel guides the wire into the take-up device, which can ensure that the wire enters the take-up device smoothly and avoids the wire from deviating from the track and being damaged. The wire outlet guide wheel guides the wire out of the take-up device. Through the smooth guide surface, the friction resistance of the wire can be reduced, ensuring the smooth discharge of the wire and improving the take-up efficiency. The box body adopts lightweight materials and compact design, which improves the stability and portability of the overall device, while reducing costs and space occupancy. The wire guide mechanism is able to achieve precise control and stable operation of the wire take-up process, thus improving production efficiency and product quality. When the wire begins to enter through the wire guide mechanism, the active component provides power and adjusts the movement of the driven component through the control mechanism. The wire guide frame adjusts the wire tension and path according to the instructions. The wire inlet guide wheel and the wire outlet guide wheel ensure the smooth entry and exit of the wire. The box provides support and fixation to ensure that the wire enters and leaves the take-up device smoothly, and adjusts the tension and position as needed to achieve a smooth take-up process.

[0011] Furthermore, the active component includes an active motor and a driving wheel, the active motor and the guide frame are fastened together, the driving wheel and the active motor are transmission-connected, the driving wheel and the guide frame are rotationally connected, the driving wheel and the driven component are transmission-connected, and the active motor and the control mechanism are electrically connected.

[0012] By adopting the above technical solution, the active component makes the workflow of the entire tension-adjustable wire-taking device more efficient and precise. The active motor, as the core power source, is tightly connected to the guide frame to ensure stability. The power is effectively transmitted through the transmission connection between the active wheel and the active motor, and the rotation connection between the active wheel and the guide frame further ensures the smoothness and continuity of the transmission. In addition, the transmission connection between the active wheel and the driven component realizes the fine adjustment of the wire tension, so that the entire system can adjust the wire-taking tension as needed, allowing real-time monitoring and adjustment of the operating status of the active motor to adapt to different working conditions, and can also accurately control the wire tension, so as to achieve a more ideal wire-taking effect, thereby ensuring the continuity and consistency of the wire-taking process, reducing the possible breakage or damage of the wire, and improving the quality of the final product and the efficiency of production. Through this innovative design and optimization of the workflow, the device can achieve more precise tension control and more efficient wire-taking operation, adapting to a wide range of industrial application needs, which not only improves production efficiency, but also reduces material waste and production costs, thereby improving the overall performance and reliability of the wire processing and manufacturing process.

[0013] Furthermore, the driven assembly includes a first driven wheel, a second driven wheel, a third driven wheel, a belt, a cylinder, a slider and a regulating valve. The first driven wheel is rotatably connected to the guide frame, the second driven wheel is rotatably connected to the guide frame, the third driven wheel is slidably connected to the guide frame, the driving wheel is transmission-connected to the belt, the belt is transmission-connected to the first driven wheel, the belt is transmission-connected to the second driven wheel, the belt is transmission-connected to the third driven wheel, the slider abuts against the third driven wheel, the cylinder is transmission-connected to the slider, the slider is rotationally connected to the third driven wheel, the regulating valve is connected to the cylinder, the regulating valve is electrically connected to the control mechanism, the first driven wheel is provided with a first flange, the belt abuts against the first flange, the second driven wheel is provided with a second flange, the belt abuts against the second flange, the third driven wheel is provided with a third flange, and the belt abuts against the third flange.

[0014] By adopting the above technical solution, each driven wheel is connected to the driving wheel through a belt to form a coherent transmission system. In particular, the sliding connection between the third driven wheel and the guide frame and the power connection design with the slider through the cylinder allow the tension to be dynamically adjusted to adapt to different wire-taking requirements and material properties. In the work process, the regulating valve controls the cylinder to adjust the position of the slider, thereby changing the third driven wheel, thereby changing the tension of the belt, and realizing fine control of the overall wire-taking tension. This configuration allows the system to dynamically adjust the tension according to the real-time feedback of the wire, ensuring that the wire is taken up with uniform and constant tension, which greatly improves The quality and production efficiency of the products are improved by combining the pneumatic adjustment system with the electronic control mechanism, which realizes the real-time adjustment and control of the tension in the wire-winding process. This method not only improves the flexibility and accuracy of the operation, but also greatly improves the ability to adapt to different wires and production conditions, achieving the effect of improving production efficiency, reducing wire loss and breakage, and improving the quality of the final product. It provides higher controllability and adaptability for the wire-winding process, and is especially suitable for applications with strict requirements on tension control. This innovation not only optimizes the production process, but also brings users the dual benefits of cost savings and quality improvement.

[0015] Furthermore, the wire-taking mechanism includes a wire-taking motor, a wire-taking guide wheel, a wire-taking shaft, a wire-taking box, a movable motor and a movable wheel. The wire-taking motor and the wire-taking box are fixedly connected, the wire-taking box and the box body are slidably connected, the wire-taking motor and the wire-taking shaft are transmission-connected, the wire-taking guide wheel and the wire-taking shaft are fixedly connected, the movable motor and the movable wheel are transmission-connected, the movable wheel and the wire-taking box are transmission-connected, and the box body includes a box frame and a slide. The slide is fixedly connected to the box frame, a slide groove is provided on the slide, and the slide groove and the wire-taking box are slidably connected.

[0016] By adopting the above technical solution, the wire-taking motor is used as the main power source, which drives the wire-taking guide wheel to rotate through the transmission connection with the wire-taking shaft, so as to coil the wire. The wire-taking box provides a movable support platform for the entire wire-taking mechanism. It is connected to the box body through a sliding connection, allowing the entire wire-taking mechanism to be accurately adjusted along the box body to adapt to the collection of wires of different lengths. In the working process, the mobile motor is connected to the wire-taking box through the moving wheel to control the wire-taking box to slide along the slide groove of the box body, so as to realize the dynamic adjustment of the wire-taking position and ensure that the wire is evenly wound on the wire-taking guide wheel. The design of the box body, especially the structure of the slide and the box frame, provides a platform for the flatness of the wire-taking mechanism. The stable operation provides solid support and realizes smooth movement of the wire-taking box through the slide. The precise control of the wire-taking position is realized through the combination of the mobile motor and the sliding connection, which not only improves the flexibility and adaptability of the wire-taking process, but also ensures the wire-taking quality and reduces the problems of wire entanglement and uneven tension. This design optimizes the wire-taking process, improves production efficiency and the wire-taking quality. By realizing dynamic adjustment of the wire-taking position, it can adapt to wires of different sizes and lengths, improves the versatility of the equipment and the flexibility of the production line. In addition, this efficient wire-taking mechanism also helps to reduce production costs and enhance the competitiveness of the final product.

[0017] Furthermore, the control mechanism includes a control panel, a control screen, a control box and a fan. The control panel and the control box are fastened together, the control screen and the control box are fastened together, the control panel and the control screen are electrically connected, and the control box and the fan are fastened together.

[0018] By adopting the above technical solution, the control panel is responsible for processing all control signals and logic, while the control screen provides an intuitive user interface that allows the operator to easily monitor the system status and make real-time adjustments. The two are tightly integrated through electrical connections to ensure seamless transmission of instructions and data. The control box provides a stable and safe physical environment for the control panel and control screen, and the addition of the fan effectively manages the heat inside the system to prevent overheating from affecting performance. The workflow involves the user inputting instructions through the control screen, the control panel receiving and processing these instructions, and then sending the corresponding control signals to other parts of the device, such as the active motor, the take-up motor and the moving motor, etc., to adjust their operation. At the same time, the control panel also receives feedback information from various parts of the device to achieve overall control. Real-time monitoring and adjustment of the entire system. The control panel displays the real-time status of the system, including the current operating parameters and any alarm or error information, allowing the operator to respond quickly. The integration and user-friendliness, especially the use of the control panel, greatly improve the convenience and efficiency of operation. In addition, the coordinated work of the control panel and the fan not only ensures the reliability of the system, but also extends the service life of the equipment and improves the operating efficiency and stability of the entire device. By achieving precise control and real-time system monitoring, it ensures the optimization of the winding process and improves production quality and efficiency. At the same time, the user-friendly control interface and system reliability ensure that the operator can easily manage the production process and reduce the possibility of operating errors, thereby improving the efficiency and safety of the entire production system.

[0019] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0020] 1. The design of the active motor and active wheel optimizes the tension-adjustable wire-taking device, ensuring the stability and continuity of power transmission, while achieving fine adjustment of wire tension, real-time adjustment according to actual working conditions, improving wire-taking quality and efficiency, reducing material loss, and adapting to a wide range of industrial needs, thereby improving production performance and product reliability.

[0021] 2. The driving wheel and the driven wheel are connected by a belt, and the tension of the third driven wheel is dynamically adjusted by using a cylinder and a slider mechanism. This device realizes fine control of the wire tension. This design enables the tension to be automatically adjusted according to the real-time feedback of the wire, thereby improving the wire-winding quality and production efficiency. It is particularly suitable for occasions that require precise tension control, optimizes the production process, reduces costs, and improves product quality.

[0022] 3. The driven assembly includes a first driven wheel, a second driven wheel, a third driven wheel, a belt, a cylinder, a slider and a regulating valve, wherein each driven wheel is provided with a flange. This key design innovation effectively prevents the movement of the wire during the wire-winding process, ensuring that the wire moves and winds in the correct path. The addition of the flange improves the stability of the entire system and the accuracy of wire processing, thereby optimizing the wire-winding quality and efficiency. By precisely controlling the direction of the wire, the risk of wire entanglement and damage is reduced, thereby improving the continuity of the production process and the consistency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a structural schematic diagram of the curve guiding mechanism of the utility model;

[0026] Figure 3 It is a structural schematic diagram of the active component of the utility model;

[0027] Figure 4 It is a structural schematic diagram of the driven component of the utility model;

[0028] Figure 5 It is a schematic diagram of the structure of the first flange, the second flange and the third flange of the utility model;

[0029] Figure 6 It is a structural schematic diagram of the wire-taking mechanism of the utility model;

[0030] Figure 7 It is a structural schematic diagram of the control mechanism of the utility model.

[0031] In the figure: 1, box body; 11, slide; 111, slide; 12, box frame; 2, bending guide mechanism; 21, active component; 211, active motor; 212, active wheel; 22, driven component; 221, first driven wheel; 2211, first flange; 222, second driven wheel; 2221, second flange; 223, third driven wheel; 2231, third flange; 224, belt; 225, cylinder; 226, slider; 227, regulating valve; 23, bending guide frame; 24, inlet guide wheel; 25, outlet guide wheel; 3, take-up mechanism; 31, take-up motor; 32, take-up guide wheel; 33, take-up shaft; 34, take-up box; 35, moving motor; 36, moving wheel; 4, control mechanism; 41, control board; 42, control screen; 43, control box; 44, fan. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-7 , the utility model provides a technical solution:

[0034] The tension-adjustable wire-taking device comprises a box body 1, a bend-guiding mechanism 2, a wire-taking mechanism 3 and a control mechanism 4; the box body 1 and the bend-guiding mechanism 2 are fixedly connected, the wire-taking mechanism 3 and the box body 1 are slidably connected, the control mechanism 4 and the bend-guiding mechanism 2 are electrically connected, and the control mechanism 4 and the wire-taking mechanism 3 are electrically connected.

[0035] By adopting the above technical solution, when the wire begins to enter through the bending guide mechanism 2, the control mechanism 4 evaluates the required tension and adjusts it accordingly. The bending guide mechanism 2 adjusts the introduction tension of the wire according to the instructions of the control mechanism 4. The wire-receiving mechanism 3 adjusts its working state according to the tension of the wire and the instructions of the control mechanism 4 to collect the wire. During the whole process, the control mechanism 4 monitors the tension of the wire and makes real-time adjustments as needed to ensure the smooth progress of the wire-receiving process.

[0036] Furthermore, the bend guiding mechanism 2 includes an active component 21, a driven component 22, a bend guiding frame 23, an incoming wire guide wheel 24 and an outgoing wire guide wheel 25. The active component 21 and the driven component 22 are transmission-connected, the active component 21 and the bend guiding frame 23 are rotationally connected, the driven component 22 and the bend guiding frame 23 are rotationally connected, the driven component 22 and the bend guiding frame 23 are slidingly connected, the incoming wire guide wheel 24 and the bend guiding frame 23 are rotationally connected, the outgoing wire guide wheel 25 is rotationally connected, the bend guiding frame 23 and the box body 1 are fastened, the active component 21 and the control mechanism 4 are electrically connected, and the driven component 22 and the control mechanism 4 are electrically connected.

[0037] By adopting the above technical scheme, the active component 21 can achieve efficient and stable power transmission and precise control by providing power, achieve the accuracy and stability of wire introduction, thereby realizing the synchronous movement and control of the driven component 22, and adjusting the wire tension to achieve precise adjustment and stable control of wire introduction. The wire inlet guide wheel 24 guides the wire into the wire taking-up device, which can ensure that the wire enters the wire taking-up device smoothly and avoids the wire from deviating from the track and being damaged. The wire outlet guide wheel 25 guides the wire out of the wire taking-up device. Through the smooth guiding surface, the friction resistance of the wire can be reduced, ensuring the smooth discharge of the wire and improving the wire taking-up efficiency. The box body 1 adopts lightweight materials and compact design, which improves the stability and portability of the overall device, while reducing costs and space occupancy. The bending guide mechanism 2 is enabled to achieve precise control and stable operation of the wire winding process, thereby improving production efficiency and product quality. When the wire begins to enter through the bending guide mechanism 2, the active component 21 provides power and adjusts the movement of the driven component 22 through the control mechanism 4. The bending guide frame 23 adjusts the tension and path of the wire according to the instructions. The inlet guide wheel 24 and the outlet guide wheel 25 ensure the smooth entry and exit of the wire. The box body 1 provides support and fixation to ensure that the wire enters and leaves the winding device smoothly, and adjusts the tension and position as needed to achieve a smooth winding process.

[0038] Furthermore, the active component 21 includes an active motor 211 and a driving wheel 212, the active motor 211 and the guide frame 23 are fastened together, the driving wheel 212 and the active motor 211 are transmission-connected, the driving wheel 212 and the guide frame 23 are rotationally connected, the driving wheel 212 and the driven component 22 are transmission-connected, and the active motor 211 and the control mechanism 4 are electrically connected.

[0039] By adopting the above technical solution, the active component 21 makes the entire tension-adjustable wire-winding device work process more efficient and accurate. The active motor 211, as the core power source, is tightly connected to the guide frame 23 to ensure stability. The power is effectively transmitted through the transmission connection between the active wheel 212 and the active motor 211, and the rotation connection between the active wheel 212 and the guide frame 23 further ensures the smoothness and continuity of the transmission. In addition, the transmission connection between the active wheel 212 and the driven component 22 realizes the fine adjustment of the wire tension, so that the entire system can adjust the wire winding tension as needed, allowing real-time monitoring and adjustment. The operating state of the active motor 211 can adapt to different working conditions and can also accurately control the tension of the wire to achieve a more ideal wire-winding effect, thereby ensuring the continuity and consistency of the wire-winding process, reducing possible breakage or damage to the wire, and improving the quality of the final product and production efficiency. Through this innovative design and optimization of the workflow, the device can achieve more precise tension control and more efficient wire-winding operations, adapting to a wide range of industrial application needs, which not only improves production efficiency, but also reduces material waste and production costs, thereby improving the overall performance and reliability of the wire processing and manufacturing process.

[0040] Further, the driven assembly 22 includes a first driven wheel 221, a second driven wheel 222, a third driven wheel 223, a belt 224, a cylinder 225, a slider 226 and a regulating valve 227. The first driven wheel 221 is rotatably connected to the guide frame 23, the second driven wheel 222 is rotatably connected to the guide frame 23, the third driven wheel 223 is slidably connected to the guide frame 23, the driving wheel 212 is transmission-connected to the belt 224, the belt 224 is transmission-connected to the first driven wheel 221, the belt 224 is transmission-connected to the second driven wheel 222, and the belt 224 is transmission-connected to the third driven wheel 223. The slider 226 abuts against the third driven wheel 223, the cylinder 225 is transmission-connected with the slider 226, the slider 226 is rotationally connected with the third driven wheel 223, the regulating valve 227 is communicated with the cylinder 225, the regulating valve 227 is electrically connected with the control mechanism 4, a first flange 2211 is provided on the first driven wheel 221, the belt 224 abuts against the first flange 2211, a second flange 2221 is provided on the second driven wheel 222, the belt 224 abuts against the second flange 2221, a third flange 2231 is provided on the third driven wheel 223, and the belt 224 abuts against the third flange 2231.

[0041] By adopting the above technical solution, each driven wheel is connected to the driving wheel 212 through the belt 224 to form a coherent transmission system. In particular, the sliding connection between the third driven wheel 223 and the guide frame 23 and the power connection design with the slider 226 through the cylinder 225 allow the tension to be dynamically adjusted to adapt to different wire collection requirements and material properties. In the work process, the regulating valve 227 controls the cylinder 225 to adjust the position of the slider 226, thereby changing the third driven wheel 223, thereby changing the tension of the belt 224, and realizing fine control of the overall wire collection tension. This configuration allows the system to dynamically adjust the tension according to the real-time feedback of the wire to ensure that the wire is evenly distributed. The wire is wound with uniform and constant tension, which greatly improves the quality of the product and production efficiency. Through the combination of the pneumatic adjustment system and the electronic control mechanism 4, real-time adjustment and control of the tension in the winding process are realized. This method not only improves the flexibility and accuracy of the operation, but also greatly improves the ability to adapt to different wires and production conditions, achieving the effect of improving production efficiency, reducing wire loss and breakage, and improving the quality of the final product. It provides higher controllability and adaptability for the wire winding process, and is especially suitable for applications with strict requirements on tension control. This innovation not only optimizes the production process, but also brings users the dual benefits of cost savings and quality improvement.

[0042] Furthermore, the wire-taking mechanism 3 includes a wire-taking motor 31, a wire-taking guide wheel 32, a wire-taking shaft 33, a wire-taking box 34, a movable motor 35 and a movable wheel 36. The wire-taking motor 31 and the wire-taking box 34 are fixedly connected, the wire-taking box 34 is slidably connected to the box body 1, the wire-taking motor 31 and the wire-taking shaft 33 are transmission-connected, the wire-taking guide wheel 32 and the wire-taking shaft 33 are fixedly connected, the movable motor 35 and the movable wheel 36 are transmission-connected, the movable wheel 36 and the wire-taking box 34 are transmission-connected, and the box body 1 includes a box frame 12 and a slide 11, the slide 11 and the box frame 12 are fixedly connected, a slide groove 111 is provided on the slide 11, and the slide groove 111 and the wire-taking box 34 are slidably connected.

[0043] By adopting the above technical solution, the wire-taking motor 31 is used as the main power source, and is connected to the wire-taking shaft 33 through a transmission connection to drive the wire-taking guide wheel 32 to rotate, so as to coil the wire. The wire-taking box 34 provides a movable support platform for the entire wire-taking mechanism 3, which is connected to the box body 1 through a sliding connection, allowing the entire wire-taking mechanism 3 to be accurately adjusted along the box body 1 to adapt to the collection of wires of different lengths. In the working process, the moving motor 35 is connected to the wire-taking box 34 through the moving wheel 36, and controls the wire-taking box 34 to slide along the slide groove 111 of the box body 1, so as to realize the dynamic adjustment of the wire-taking position and ensure that the wire is evenly wound on the wire-taking guide wheel 32. The design of the box body 1, especially the slide 11 and the box frame 1 2 provides a solid support for the smooth operation of the wire-taking mechanism 3, and realizes the smooth movement of the wire-taking box 34 through the slide groove 111. Through the combination of the mobile motor 35 and the sliding connection, the precise control of the wire-taking position is realized, which not only improves the flexibility and adaptability of the wire-taking process, but also ensures the wire-taking quality, reduces the problems of wire winding and uneven tension. This design optimizes the wire-taking process, improves production efficiency and wire-taking quality. By realizing dynamic adjustment of the wire-taking position, it can adapt to wires of different sizes and lengths, improves the versatility of the equipment and the flexibility of the production line. In addition, this efficient wire-taking mechanism also helps to reduce production costs and enhance the competitiveness of the final product.

[0044] Furthermore, the control mechanism 4 includes a control board 41, a control screen 42, a control box 43 and a fan 44, the control board 41 and the control box 43 are fastened together, the control screen 42 and the control box 43 are fastened together, the control board 41 and the control screen 42 are electrically connected, and the control box 43 and the fan 44 are fastened together.

[0045] By adopting the above technical solution, the control board 41 is responsible for processing all control signals and logics, while the control screen 42 provides an intuitive user interface that allows the operator to easily monitor the system status and make real-time adjustments. The two are tightly integrated through electrical connections to ensure seamless transmission of instructions and data. The control box 43 provides a stable and safe physical environment for the control board 41 and the control screen 42, and the addition of the fan 44 effectively manages the heat inside the system to prevent overheating from affecting performance. The workflow involves the user inputting instructions through the control screen 42, the control board 41 receiving and processing these instructions, and then sending corresponding control signals to other parts of the device, such as the active motor 211, the take-up motor 31 and the moving motor 35, etc., to adjust their operation. At the same time, the control board 41 also receives feedback from various parts of the device. Feedback information can be realized to realize real-time monitoring and adjustment of the whole system. The control panel 42 displays the real-time status of the system, including the current operating parameters and any alarm or error information, so that the operator can respond quickly. The integration and user-friendliness, especially the use of the control panel 42, greatly improve the convenience and efficiency of operation. In addition, the coordinated work of the control panel 41 and the fan 44 not only ensures the reliability of the system, but also extends the service life of the equipment and improves the operating efficiency and stability of the whole device. By realizing precise control and real-time system monitoring, it ensures the optimization of the winding process and improves the production quality and efficiency. At the same time, the user-friendly control interface and the reliability of the system ensure that the operator can easily manage the production process and reduce the possibility of operating errors, thereby improving the efficiency and safety of the whole production system.

[0046] Working principle of the utility model: the core drive is provided by the active motor 211, which is tightly connected to the guide frame 23 and transmits power through the active wheel 212. This power transmission is not only stable and efficient, but also allows fine adjustment of the tension of the wire introduction through the electrical connection to the control mechanism 4. The guide mechanism 2 uses the inlet guide wheel 24 and the outlet guide wheel 25 to guide the wire to enter and exit smoothly, ensuring the smooth transportation of the wire and reducing friction resistance. The design of the take-up mechanism 3 enables it to adjust the working state according to the tension of the wire and the instructions of the control mechanism 4. Through the coordinated action of the take-up motor 31 and the moving motor 35, the position of the take-up box 34 is dynamically adjusted to adapt to wires of different lengths and achieve uniform winding. In particular, the design of each driven wheel in the driven component 22 includes a flange to prevent the wire from moving and ensure the precise guidance of the wire. and wire taking-up, the control mechanism 4 provides operating instructions through the integrated control panel 41 and the control screen 42, monitors the status of the entire system in real time, ensures the efficient operation of the wire taking-up process and the stability of the wire quality, and the design of the fan 44 effectively manages the heat inside the system, avoids overheating problems, and ensures the reliability of long-term stable operation of the device, so that the wire taking-up device with adjustable tension not only performs well in improving production efficiency and wire quality, but also provides users with great convenience and flexibility through dynamic adjustment mechanisms and intelligent control systems, enabling them to quickly respond to any changes in demand in the production process. Therefore, through highly integrated design and intelligent control, this set of equipment realizes the optimization of the wire taking-up process, ensures efficient, stable and reliable wire taking-up operation, and meets the strict requirements of high-precision wire production.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or still includes elements inherent to such process, method, article or device.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. The tension-adjustable take-up device is characterized by: The tension-adjustable wire-taking device comprises a box (1), a bend-guiding mechanism (2), a wire-taking mechanism (3) and a control mechanism (4); the box (1) and the bend-guiding mechanism (2) are tightly connected, the wire-taking mechanism (3) and the box (1) are slidably connected, the control mechanism (4) and the bend-guiding mechanism (2) are electrically connected, and the control mechanism (4) and the wire-taking mechanism (3) are electrically connected.

2. The tension-adjustable wire take-up device according to claim 1, characterized in that: The bend guiding mechanism (2) comprises an active component (21), a driven component (22), a bend guiding frame (23), an inlet guide wheel (24) and an outlet guide wheel (25); the active component (21) and the driven component (22) are transmission-connected; the active component (21) and the bend guiding frame (23) are rotationally connected; the driven component (22) and the bend guiding frame (23) are rotationally connected; the driven component (22) and the bend guiding frame (23) are slidingly connected; the inlet guide wheel (24) and the bend guiding frame (23) are rotationally connected; the outlet guide wheel (25) is rotationally connected; the bend guiding frame (23) and the housing (1) are fixedly connected; the active component (21) and the control mechanism (4) are electrically connected; and the driven component (22) and the control mechanism (4) are electrically connected.

3. The tension-adjustable wire take-up device according to claim 2, characterized in that: The active component (21) comprises an active motor (211) and an active wheel (212); the active motor (211) and the guide frame (23) are tightly connected; the active wheel (212) and the active motor (211) are transmission-connected; the active wheel (212) and the guide frame (23) are rotationally connected; the active wheel (212) and the driven component (22) are transmission-connected; and the active motor (211) and the control mechanism (4) are electrically connected.

4. The tension-adjustable wire take-up device according to claim 3, characterized in that: The driven assembly (22) comprises a first driven wheel (221), a second driven wheel (222), a third driven wheel (223), a belt (224), a cylinder (225), a slider (226) and a regulating valve (227); the first driven wheel (221) is rotatably connected to the guide frame (23); the second driven wheel (222) is rotatably connected to the guide frame (23); the third driven wheel (223) is slidably connected to the guide frame (23); the driving wheel (212) is transmission-connected to the belt (224); the belt (224) is transmission-connected to the first driven wheel (221); the belt (224) is transmission-connected to the second driven wheel (222); the belt (224) is transmission-connected to the third driven wheel (223); the slider The cylinder (225) and the slider (226) are in abutment with the third driven wheel (223); the cylinder (225) and the slider (226) are in transmission connection; the slider (226) and the third driven wheel (223) are in rotation connection; the regulating valve (227) and the cylinder (225) are in communication; the regulating valve (227) and the control mechanism (4) are electrically connected; the first driven wheel (221) is provided with a first flange (2211); the belt (224) and the first flange (2211) are in abutment with each other; the second driven wheel (222) is provided with a second flange (2221); the belt (224) and the second flange (2221) are in abutment with each other; the third driven wheel (223) is provided with a third flange (2231); the belt (224) and the third flange (2231) are in abutment with each other.

5. The tension-adjustable wire take-up device according to claim 1, characterized in that: The wire-taking mechanism (3) comprises a wire-taking motor (31), a wire-taking guide wheel (32), a wire-taking shaft (33), a wire-taking box (34), a moving motor (35) and a moving wheel (36); the wire-taking motor (31) and the wire-taking box (34) are tightly connected; the wire-taking box (34) and the box body (1) are slidably connected; the wire-taking motor (31) and the wire-taking shaft (33) are transmission-connected; the wire-taking guide wheel (32) and the wire-taking shaft (33) are tightly connected; the moving motor (35) and the moving wheel (36) are transmission-connected; the moving wheel (36) and the wire-taking box (34) are transmission-connected; the box body (1) comprises a box frame (12) and a slide (11); the slide (11) and the box frame (12) are tightly connected; a slide groove (111) is provided on the slide (11); the slide groove (111) and the wire-taking box (34) are slidably connected.

6. The tension-adjustable wire take-up device according to claim 1, characterized in that: The control mechanism (4) comprises a control panel (41), a control screen (42), a control box (43) and a fan (44); the control panel (41) and the control box (43) are tightly connected; the control screen (42) and the control box (43) are tightly connected; the control panel (41) and the control screen (42) are electrically connected; and the control box (43) and the fan (44) are tightly connected.

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